Cleaning and impurity removing device of carding machine

By introducing components such as a feed inlet, mesh conveyor belt, carding brush, and vibrating wheel into the carding machine, pretreatment of cotton is achieved, effectively removing large particle impurities and extending the service life of the equipment.

CN224172942UActive Publication Date: 2026-04-28ZHONGXIANG CHENGXING TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGXIANG CHENGXING TEXTILE CO LTD
Filing Date
2025-05-29
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing carding machines are not convenient for removing large particles of impurities in advance, which makes the equipment prone to damage.

Method used

A cleaning and impurity removal device for a carding machine was designed, including components such as a feed inlet, a mesh conveyor belt, a carding brush, a separating fork, and a vibrating wheel. By pre-treating the cotton, large particles of impurities are removed and collected in a storage box.

Benefits of technology

Pre-removal of impurities before cotton enters the equipment extends the equipment's lifespan and ensures its normal operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carding machines, and discloses a cleaning and impurity removing device of a carding machine, which comprises a carding machine, a feeding port is arranged on the front side of the carding machine, a feeding plate is fixedly arranged on the front side of the feeding port, a net-shaped conveying belt is fixedly arranged on the front side of the feeding plate, and a supporting plate is arranged on one side of the net-shaped conveying belt. A top plate is fixedly mounted at the top of the supporting plate, and a lead screw sliding table is fixedly mounted on the front face of the top plate. The cotton carding machine has the advantages that impurities are removed in advance before cotton enters the cotton carding machine, large-particle impurities are removed, the service life of the cotton carding machine is prolonged, cotton is placed on the net-shaped conveying belt to be conveyed during cotton carding operation, the lead screw sliding table is started to drive the sliding block to move horizontally, and the sliding block drives the first carding brush to move horizontally through the extension rod. The first carding brush performs first carding during translation, so that cotton on the net-shaped conveying belt is uniformly distributed, and the first electric push rod pushes the second electric push rod to descend.
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Description

Technical Field

[0001] This utility model relates to the field of carding machine technology, and in particular to a cleaning and impurity removal device for a carding machine. Background Technology

[0002] In the textile industry, carding machines are used to remove impurities from cotton.

[0003] A Chinese patent publication (CN217809821U) discloses a waste removal device for a carding machine. This device includes a fan box located on the side of the suction fan, an isolation net between the fan box and the stirring rod, and a collection structure below the fan box for collecting impurities from the cotton raw material. This invention, employing the above-described structure, solves the problem of existing carding machines being unable to remove impurities.

[0004] While the aforementioned patents can remove impurities, it is inconvenient to remove large particles of impurities in advance during use. Processing them after they enter the equipment can easily damage the equipment, so improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning and impurity removal device for a carding machine, which can remove large particles of impurities before cotton enters the equipment, thereby extending the equipment's lifespan.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a cleaning and impurity removal device for a carding machine, comprising a carding machine, wherein a feed inlet is provided on the front of the carding machine, a feed plate is fixedly installed on the front of the feed inlet, a mesh conveyor belt is fixedly installed on the front of the feed plate, a support plate is provided on one side of the mesh conveyor belt, a top plate is fixedly installed on the top of the support plate, a screw slide is fixedly installed on the front of the top plate, a slider is slidably connected inside the screw slide, an extension rod is fixedly connected to the bottom of the slider, a first carding brush is fixedly installed at the bottom of the extension rod, a first electric push rod is fixedly installed on the lower surface of the top plate, a second electric push rod is fixedly installed at the bottom of the first electric push rod, a first movable frame is fixedly installed at one end of the second electric push rod, a first separating fork is fixedly installed at the bottom of the first movable frame, a second movable frame is fixedly installed at the other end of the second electric push rod, and a second separating fork is fixedly installed at the bottom of the second movable frame.

[0007] By adopting the above technical solution, the carding machine is used for carding operations. The feed inlet facilitates the entry of raw materials, and the feed plate is set as an inclined plate to facilitate the entry of raw materials. The mesh conveyor belt is used to transport the pre-treated raw materials to the feed plate for feeding. The conveyor belt is set as a mesh to facilitate the leakage of larger impurity particles. The support plate is used to support the top plate on the top of the mesh conveyor belt. The screw slide is used to drive the slider to move horizontally. The slider drives the first carding brush to move horizontally through the extension rod. In use, cotton is placed on the mesh conveyor belt for conveying. When the first carding brush moves horizontally, it performs the first carding, so that the cotton on the mesh conveyor belt is evenly distributed. The first electric push rod is used to push the second electric push rod to rise and fall. The second electric push rod is installed horizontally. The raising and lowering of the body of the second electric push rod can drive the first moving frame and the second moving frame to move away from and closer to each other. The first separating fork and the second separating fork are inserted into the cotton on the mesh conveyor belt. When the second electric push rod drives the first separating fork away from the second separating fork, it peels and pulls the cotton, making the cotton fluffy, so that larger cottonseed particles can fall from the mesh conveyor belt for pre-treatment.

[0008] A further feature of this invention is that a storage box is provided at the bottom of the mesh conveyor belt, and a partition is fixedly installed in the middle of the storage box.

[0009] By adopting the above technical solution, the storage box is used to collect cottonseed debris falling from the mesh conveyor belt, and the partition is used to divide it in the middle to prevent the debris from falling below the inclined plate.

[0010] A further feature of this invention is that an inclined plate is fixedly installed on one side of the top of the storage box, and a first limiting plate is fixedly connected to one side of the upper surface of the inclined plate.

[0011] By adopting the above technical solution, the inclined plate is used to guide the falling cottonseed debris into the storage box.

[0012] A further feature of this invention is that a second limiting plate is fixedly connected to one end of the first limiting plate, and a third limiting plate is fixedly installed on the other end of the first limiting plate.

[0013] By adopting the above technical solution, the first limiting plate, the second limiting plate and the third limiting plate are used to limit the movement and prevent cottonseed debris from falling outside the storage box.

[0014] A further feature of this invention is that a support platform is fixedly installed at the middle of the upper surface of the inclined plate, and a motor is fixedly installed at the top of the support platform.

[0015] By adopting the above technical solution, the support platform is used to support the motor.

[0016] A further feature of this invention is that a rotating shaft is fixedly installed at the output end of the motor, and a vibrating wheel is fixedly connected to one end of the rotating shaft.

[0017] By adopting the above technical solution, the motor is used to drive the vibrating wheel to rotate through the rotating shaft. When the vibrating wheel rotates, it vibrates the bottom of the mesh conveyor belt, increasing the speed at which cottonseed debris falls.

[0018] A further feature of this invention is that a fixing frame is fixedly installed at the bottom of the storage box, and a bearing is fixedly installed at the bottom of the fixing frame.

[0019] By adopting the above technical solution, a bearing is installed at the bottom of the fixing frame to facilitate the rotation of the rotating rod.

[0020] A further feature of this invention is that a rotating rod is fixedly connected to the inner wall of the bearing, and a roller is fixedly connected to the middle of the rotating rod.

[0021] By adopting the above technical solution, a roller is connected to the middle of the rotating rod, which makes it easy to move the storage box and push it when it is full.

[0022] A further feature of this invention is that an anti-slip sleeve is fixedly connected to the outer surface of the roller.

[0023] By adopting the above technical solution, the anti-slip sleeve prevents the roller from slipping.

[0024] A further feature of this invention is that a pusher frame is fixedly installed on the outer surface of the storage box.

[0025] By adopting the above technical solution, the push rack makes it more convenient to push the storage box.

[0026] The beneficial effects of this utility model are as follows: By setting up a carding machine, feed inlet, feed plate, mesh conveyor belt, support plate, top plate, screw slide, slider, extension rod, first carding brush, first electric push rod, second electric push rod, first moving frame, first separating fork, second moving frame, second separating fork, storage box, partition, inclined plate, first limiting plate, second limiting plate, third limiting plate, support platform, motor, rotating shaft, vibrating wheel, fixed frame, bearing, rotating rod, roller, anti-slip sleeve, and push frame, the cotton is pre-treated to remove large particles of impurities before entering the equipment, thus extending the equipment's lifespan. During carding operations, the cotton is placed on the mesh conveyor belt for transport. The screw slide is activated to drive the slider to move horizontally. The slider, through the extension rod, drives the first carding brush to move horizontally. The first combing is performed when the combing brush moves horizontally, so that the cotton on the mesh conveyor belt is evenly distributed. The first electric pusher pushes the second electric pusher to descend, inserting the first and second separating forks into the cotton. When the second electric pusher is activated, it moves the first separating fork away from the second separating fork, peeling and pulling the cotton, making the cotton fluffy, so that larger cottonseed particles can fall off the mesh conveyor belt for pre-treatment. After pulling some of the cotton, the first electric pusher is activated to drive the second electric pusher to rise, raising the first and second separating forks to facilitate subsequent cycle processing. At the same time, the motor is started to drive the vibrating wheel to rotate through the shaft. When the vibrating wheel rotates, it vibrates the bottom of the mesh conveyor belt, increasing the speed at which cottonseed and impurities fall. The cottonseed and impurities fall along the inclined plate into the collection box for easy collection and processing. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a schematic diagram of the structure of this utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the support plate of this utility model;

[0030] Figure 3 This is a side view of the top plate structure of this utility model;

[0031] Figure 4 This is a schematic diagram of the structure of the storage box of this utility model.

[0032] In the diagram, 1. Carding machine; 2. Feed inlet; 3. Feed plate; 4. Mesh conveyor belt; 5. Support plate; 6. Top plate; 7. Screw slide; 8. Slider; 9. Extension rod; 10. First carding brush; 11. First electric push rod; 12. Second electric push rod; 13. First moving frame; 14. First separating fork; 15. Second moving frame; 16. Second separating fork; 17. Storage box; 18. Partition; 19. Inclined plate; 20. First limiting plate; 21. Second limiting plate; 22. Third limiting plate; 23. Support platform; 24. Motor; 25. Rotating shaft; 26. Vibrating wheel; 27. Fixed frame; 28. Bearing; 29. ​​Rotating rod; 30. Roller; 31. Anti-slip sleeve; 32. Push frame. Detailed Implementation

[0033] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0034] Reference Figures 1-4A cleaning and impurity removal device for a carding machine includes a carding machine 1. A feed inlet 2 is provided on the front of the carding machine 1. A feed plate 3 is fixedly installed on the front of the feed inlet 2. A mesh conveyor belt 4 is fixedly installed on the front of the feed plate 3. A support plate 5 is provided on one side of the mesh conveyor belt 4. A top plate 6 is fixedly installed on the top of the support plate 5. A screw slide 7 is fixedly installed on the front of the top plate 6. A slider 8 is slidably connected inside the screw slide 7. An extension rod 9 is fixedly connected to the bottom of the slider 8. A first carding brush 10 is fixedly installed at the bottom of the extension rod 9. A first electric push rod 11 is fixedly installed on the lower surface of the top plate 6. A second electric push rod 12 is fixedly installed at the bottom of the first electric push rod 11. A first moving frame 13 is fixedly installed at one end of the second electric push rod 12. A first separating fork 14 is fixedly installed at the bottom of the moving frame 13. A second moving frame 15 is fixedly installed at the other end of the second electric push rod 12. A second separating fork 16 is fixedly installed at the bottom of the second moving frame 15. The carding machine 1 is used for carding operations. The feed inlet 2 facilitates the entry of raw materials. The feed plate 3 is set as an inclined plate to facilitate the entry of raw materials. The mesh conveyor belt 4 is used to convey the pre-treated raw materials to the feed plate 3 for feeding. The conveyor belt is set as a mesh to facilitate the passage of larger impurity particles. The support plate 5 is used to support the top plate 6 on the top of the mesh conveyor belt 4. The screw slide table 7 is used to drive the slider 8 to move horizontally. The slider 8 drives the first carding brush 10 to move horizontally through the extension rod 9. In use, cotton is placed on the mesh conveyor belt 4 for conveying. The first carding brush 10 During the translation process, the cotton is first combed to ensure even distribution on the mesh conveyor belt 4. The first electric push rod 11 is used to push the second electric push rod 12 up and down. The second electric push rod 12 is installed horizontally. The retraction and extension of the second electric push rod 12 body can move the first moving frame 13 and the second moving frame 15 away from and towards each other. The first separating fork 14 and the second separating fork 16 are inserted into the cotton on the mesh conveyor belt 4. When the second electric push rod 12 moves the first separating fork 14 away from the second separating fork 16, it peels and pulls the cotton, making it fluffy and facilitating larger cottonseed particles to fall from the mesh conveyor belt 4 for pre-treatment. A collection box 17 is provided at the bottom of the mesh conveyor belt 4, and a partition 18 is fixedly installed in the middle of the collection box 17. The collection box 17 is used to collect the cotton from the mesh conveyor belt 4. The cottonseed debris falling from above is divided in the middle by a partition 18 to prevent it from falling below the inclined plate 19. An inclined plate 19 is fixedly installed on one side of the top of the storage box 17. A first limiting plate 20 is fixedly connected to one side of the upper surface of the inclined plate 19. The inclined plate 19 guides the falling cottonseed debris into the storage box 17. A second limiting plate 21 is fixedly connected to one end of the first limiting plate 20, and a third limiting plate 22 is fixedly installed to the other end of the first limiting plate 20. The first limiting plate 20, the second limiting plate 21, and the third limiting plate 22 are used to limit the cottonseed debris from falling outside the storage box 17. A support platform 23 is fixedly installed in the middle of the upper surface of the inclined plate 19, and a motor 24 is fixedly installed on the top of the support platform 23 to support the motor 24.A rotating shaft 25 is fixedly installed at the output end of the motor 24. A vibrating wheel 26 is fixedly connected to one end of the rotating shaft 25. The motor 24 drives the vibrating wheel 26 to rotate via the rotating shaft 25. When the vibrating wheel 26 rotates, it vibrates the bottom of the mesh conveyor belt 4, increasing the speed at which cottonseed and debris fall. A fixed frame 27 is fixedly installed at the bottom of the storage box 17. A bearing 28 is fixedly installed at the bottom of the fixed frame 27. The bearing 28 facilitates the rotation of the rotating rod 29. The rotating rod 29 is fixedly connected to the inner wall of the bearing 28. A roller 30 is fixedly connected to the middle of the rotating rod 29. The roller 30 facilitates the movement of the storage box 17 and makes it easy to push when it is full. An anti-slip sleeve 31 is fixedly connected to the outer surface of the roller 30 to prevent the roller 30 from slipping. A push frame 32 is fixedly installed on the outer surface of the storage box 17 to make it easier to push the storage box 17.

[0035] In this invention, before cotton enters the equipment, pre-removal of large particles is performed to extend the equipment's lifespan. During carding operations, the cotton is placed on the mesh conveyor belt 4 for transport. The screw slide 7 is activated to drive the slider 8 to move horizontally. The slider 8, via the extension rod 9, drives the first carding brush 10 to move horizontally. The first carding brush 10 performs the first carding during its horizontal movement, ensuring the cotton on the mesh conveyor belt 4 is evenly distributed. The first electric push rod 11 pushes the second electric push rod 12 downwards, inserting the first separating fork 14 and the second separating fork 16 into the cotton. The second electric push rod 12 is then activated to drive the first separating fork 14 to move downwards. When the fork 14 moves away from the second separating fork 16, it peels and pulls the cotton, making it fluffy and allowing larger cottonseed particles to fall from the mesh conveyor belt 4 for pre-treatment. After pulling some of the cotton, the first electric push rod 11 is activated to drive the second electric push rod 12 to rise, lifting the first separating fork 14 and the second separating fork to facilitate subsequent cycle processing. At the same time, the motor 24 is activated to drive the vibrating wheel 26 to rotate through the rotating shaft 25. When the vibrating wheel 26 rotates, it vibrates the bottom of the mesh conveyor belt 4, increasing the speed at which cottonseed debris falls. The cottonseed debris falls along the inclined plate 19 into the collection box 17 for easy collection and processing.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning and impurity removal device for a carding machine, comprising a carding machine (1), characterized in that: The carding machine (1) has a feed inlet (2) on its front side. A feed plate (3) is fixedly installed on the front side of the feed inlet (2). A mesh conveyor belt (4) is fixedly installed on the front side of the feed plate (3). A support plate (5) is provided on one side of the mesh conveyor belt (4). A top plate (6) is fixedly installed on the top of the support plate (5). A screw slide (7) is fixedly installed on the front side of the top plate (6). A slider (8) is slidably connected inside the screw slide (7). An extension rod (9) is fixedly connected to the bottom of the slider (8). The bottom of the extension rod (9) A first combing brush (10) is fixedly installed on the top plate (6). A first electric push rod (11) is fixedly installed on the lower surface of the top plate (6). A second electric push rod (12) is fixedly installed at the bottom of the first electric push rod (11). A first moving frame (13) is fixedly installed at one end of the second electric push rod (12). A first split fork (14) is fixedly installed at the bottom of the first moving frame (13). A second moving frame (15) is fixedly installed at the other end of the second electric push rod (12). A second split fork (16) is fixedly installed at the bottom of the second moving frame (15).

2. The cleaning and impurity removal device for a carding machine according to claim 1, characterized in that: The bottom of the mesh conveyor belt (4) is provided with a storage box (17), and a partition (18) is fixedly installed in the middle of the storage box (17).

3. The cleaning and impurity removal device for a carding machine according to claim 2, characterized in that: A sloping plate (19) is fixedly installed on one side of the top of the storage box (17), and a first limiting plate (20) is fixedly connected to one side of the upper surface of the sloping plate (19).

4. The cleaning and impurity removal device for a carding machine according to claim 3, characterized in that: One end of the first limiting plate (20) is fixedly connected to the second limiting plate (21), and the other end of the first limiting plate (20) is fixedly installed with the third limiting plate (22).

5. The cleaning and impurity removal device for a carding machine according to claim 3, characterized in that: A support platform (23) is fixedly installed in the middle of the upper surface of the inclined plate (19), and a motor (24) is fixedly installed on the top of the support platform (23).

6. The cleaning and impurity removal device for a carding machine according to claim 5, characterized in that: The output end of the motor (24) is fixedly mounted with a rotating shaft (25), and one end of the rotating shaft (25) is fixedly connected to a vibrating wheel (26).

7. The cleaning and impurity removal device for a carding machine according to claim 2, characterized in that: The bottom of the storage box (17) is fixedly installed with a fixing frame (27), and the bottom of the fixing frame (27) is fixedly installed with a bearing (28).

8. The cleaning and impurity removal device for a carding machine according to claim 7, characterized in that: A rotating rod (29) is fixedly connected to the inner wall of the bearing (28), and a roller (30) is fixedly connected to the middle of the rotating rod (29).

9. A cleaning and impurity removal device for a carding machine according to claim 8, characterized in that: The outer surface of the roller (30) is fixedly connected with an anti-slip sleeve (31).

10. A cleaning and impurity removal device for a carding machine according to claim 2, characterized in that: A pusher frame (32) is fixedly installed on the outer surface of the storage box (17).

Citation Information

Patent Citations

  • Impurity removal device of carding machine

    CN217809821U