Detection device

By setting up a detection device with a support frame, guide rail assembly and display device, the problem of low detection efficiency and easy missed detection in the existing technology of burr detection of the sound channel hole is solved, realizing fast and accurate burr detection, improving detection efficiency and reducing the missed detection rate.

CN224176418UActive Publication Date: 2026-04-28ZHEJIANG YINGWANG PRECISION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG YINGWANG PRECISION TECHNOLOGY CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In existing technologies, burr detection of audio channel holes in electronic devices relies on human visual observation, which is inefficient and prone to missed detections, making it difficult to meet detection requirements.

Method used

The detection device includes a support frame, guide rail assembly, fixture, and display device. The fixture is slidable by the guide rail assembly, and the display device acquires and displays a magnified image of the sound channel hole, thereby improving detection efficiency and reducing the false negative rate.

Benefits of technology

By displaying magnified images on the display device, operators can quickly determine whether there are burrs inside the sound channel holes, reduce missed detections, improve detection efficiency and reduce the false negative rate, and can detect multiple sound channel holes.

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Abstract

The utility model discloses a detection device, which comprises a support frame, a guide rail assembly, a detection tool and a display device, and is characterized in that the guide rail assembly is arranged at the top end of the support frame; the detection tool is arranged on the guide rail assembly, the detection tool can slide on the support frame through the guide rail assembly, and the detection tool is used for placing a product to be detected; the display device and the support frame are arranged at an interval, the display device is aligned with the ear canal hole of the product to be detected, and the display device is used for acquiring and displaying an amplified image of the ear canal hole of the product to be detected. According to the detection device, the burr detection efficiency can be improved, and the omission ratio of the to-be-detected product can be reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of electronic equipment, and in particular to a detection device. Background Technology

[0002] Currently, electronic devices are equipped with different sound channel holes according to different functional requirements, such as microphone holes and speaker holes. The microphone holes and speaker holes are located on the mid-frame of the phone. During the actual manufacturing process of the mid-frame of the phone, foreign objects such as burrs may appear inside the microphone holes and speaker holes. Burrs can block or clog the microphone holes and speaker holes, thereby affecting the propagation of sound and leading to problems such as unclear hearing and poor sound reception.

[0003] In the existing technology, the detection of burrs in the vocal tract hole usually relies on the operator's visual observation. This method has low detection efficiency and is prone to missed detection, making it difficult to meet the detection requirements. Utility Model Content

[0004] Therefore, it is necessary to provide a detection device that can improve detection efficiency and reduce the false negative rate.

[0005] A detection device, the detection device comprising:

[0006] Support frame;

[0007] A guide rail assembly is disposed at the top of the support frame;

[0008] An inspection fixture is disposed on the guide rail assembly. The inspection fixture can slide on the support frame via the guide rail assembly. The inspection fixture is used to place the product to be inspected.

[0009] The display device is spaced apart from the support frame and is aligned with the ear canal hole of the product under inspection. The display device is used to acquire and display a magnified image of the ear canal hole of the product under inspection.

[0010] Optionally, the inspection fixture includes a base plate and a support block. The base plate is disposed on the guide rail assembly, the support block is disposed on the top of the base plate, and the product to be inspected is disposed on the support block.

[0011] Optionally, the inspection fixture further includes a positioning post, which is disposed on the support block and configured to be inserted into the positioning hole of the product to be inspected.

[0012] Optionally, the guide rail assembly includes a guide rail and a slider. The guide rail is disposed at the top of the support frame, and the slider is disposed at the bottom of the fixture. The slider is slidably disposed on the guide rail and is used to drive the fixture to slide along the guide rail.

[0013] Optionally, there are two guide rail assemblies, which are spaced apart at the top of the support frame, and the inspection fixture is slidably connected to the two guide rail assemblies respectively.

[0014] Optionally, the display device includes an electron microscope and a display. The electron microscope is spaced apart from the support frame and is used to acquire a magnified image of at least a portion of the product under inspection. The display is electrically connected to the electron microscope and is used to transmit the magnified image to the display. The display is used to acquire and display the magnified image.

[0015] Optionally, the detection device further includes a substrate, with the support frame and the electron microscope spaced apart at the top of the substrate.

[0016] Optionally, the detection device further includes a support assembly, through which the electron microscope is mounted on the substrate, and the support assembly is used to adjust the angle of the electron microscope.

[0017] Optionally, the detection device further includes a light source disposed below the inspection fixture, the light source being used to illuminate at least a portion of the product to be inspected.

[0018] Optionally, the end of the inspection fixture near the display device is also provided with a light-transmitting hole, and the light source is disposed below the light-transmitting hole.

[0019] This application provides a testing device equipped with a display device for acquiring and displaying a magnified image of the sound channel hole of the product to be inspected. Therefore, the operator can clearly observe the magnified image of the sound channel hole, thereby quickly determining whether there are burrs inside the sound channel hole. Phone frames with burrs are less likely to be missed, reducing observation and judgment time, thus improving testing efficiency and reducing the false negative rate. Furthermore, this application also includes a guide rail assembly, allowing the inspection fixture to slide along a support frame. By moving the inspection fixture, different sound channel holes on the product to be inspected, such as microphone holes and speaker holes, can be detected, further improving testing efficiency and reducing the false negative rate. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the detection device in one embodiment;

[0022] Figure 2 This is a schematic diagram of the structure of the inspection fixture in one embodiment;

[0023] Figure 3 This is a schematic diagram of the support frame in one embodiment;

[0024] Figure 4 This is an exploded structural diagram of an electron microscope and its support assembly in one embodiment.

[0025] 1. Support frame; 2. Guide rail assembly; 21. Guide rail; 22. Slider; 3. Inspection fixture; 31. Base plate; 32. Support block; 33. First support block; 34. Second support block; 35. Third support block; 36. Fourth support block; 37. Alternating groove; 38. Positioning post; 4. Display device; 41. Electron microscope; 5. Substrate; 51. Support foot; 6. Bearing assembly; 61. First mounting base; 62. First clamp; 621. First groove; 63. Second clamp; 631. Second groove; 64. Second mounting base; 7. Light-transmitting hole.

[0026] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0029] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the term "and / or" throughout the text includes three solutions; taking A and / or B as an example, it includes technical solution A, technical solution B, and a technical solution that simultaneously satisfies A and B. Furthermore, the technical solutions of various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0030] refer to Figure 1 This application provides a testing device, which includes a support frame 1, a guide rail assembly 2, a fixture 3, and a display device 4. The guide rail assembly 2 is disposed at the top of the support frame 1, and the fixture 3 is disposed on the guide rail assembly 2. The fixture 3 can slide along the support frame 1 through the guide rail assembly 2. The fixture 3 is used to place the product to be inspected. The display device 4 is disposed opposite to the support frame 1 at a distance. The display device 4 is aligned with the ear canal hole of the product to be inspected. The display device 4 is used to acquire and display a magnified image of the ear canal hole of the product to be inspected.

[0031] This application provides a testing device. By incorporating a display device 4, which acquires and displays a magnified image of the sound channel hole of the product to be inspected, the operator can clearly observe the magnified image and quickly determine whether there are burrs inside the sound channel hole. Phone frames with burrs are less likely to be missed, reducing observation and judgment time, thereby improving testing efficiency and lowering the false negative rate. Furthermore, this application also includes a guide rail assembly 2, allowing the inspection fixture 3 to slide along the support frame 1. By moving the inspection fixture 3, different sound channel holes on the product to be inspected, such as microphone holes and speaker holes, can be detected, further improving testing efficiency and reducing the false negative rate.

[0032] In this embodiment, the product to be inspected is the mid-frame of a mobile phone.

[0033] refer to Figure 1 and Figure 2 The inspection fixture 3 includes a base plate 31 and a support block 32. The base plate 31 is mounted on the guide rail assembly 2, and the support block 32 is mounted on the top of the base plate 31. The product to be inspected is mounted on the support block 32.

[0034] Specifically, the support block 32 includes a first support block 33, a second support block 34, a third support block 35, and a fourth support block 36. These four blocks are all located at the top of the base plate 31. They enclose a placement area that mimics the shape of the phone's frame, and the product to be inspected is placed on this area. Furthermore, a clearance groove 37 is formed between the third support block 35 and the fourth support block 36 to avoid protruding parts of the product to be inspected.

[0035] refer to Figure 1 and Figure 2 The inspection fixture 3 also includes a positioning post 38, which is disposed on the support block 32. The positioning post 38 is configured to be inserted into the positioning hole of the product to be inspected. When the product to be inspected is placed on the support block 32, the positioning of the product to be inspected on the support block 32 can be achieved through the cooperation of the positioning post 38 and the positioning hole, thereby shortening the positioning time of the product to be inspected and improving the inspection efficiency.

[0036] Specifically, there can be one or more positioning posts 38, with multiple positioning posts 38 spaced apart on the support block 32. In this embodiment, there are two positioning posts 38, one of which is located on the second support block 34, and the other is located on the fourth support block 36.

[0037] refer to Figure 1 and Figure 3 The guide rail assembly 2 includes a guide rail 21 and a slider 22. The guide rail 21 is located at the top of the support frame 1, and the slider 22 is located at the bottom of the fixture 3. The slider 22 is slidably mounted on the guide rail 21 and is used to drive the fixture 3 to slide along the guide rail 21.

[0038] There are two guide rail assemblies 2, which are spaced apart at the top of the support frame 1. The gauge 3 is slidably connected to the two guide rail assemblies 2 respectively.

[0039] Specifically, the axial direction of the guide rail assembly 2 is parallel to the width direction of the base plate 31, so that the product to be inspected moves back and forth along the width direction of the base plate 31, thereby detecting the microphone hole and speaker hole located at the lower end of the product to be inspected.

[0040] In this embodiment, there are two guide rail assemblies 2, which are spaced apart along the length of the base plate 31.

[0041] refer to Figure 1 and Figure 3The display device 4 includes an electron microscope 41 and a display. The electron microscope 41 is disposed opposite to the support frame 1 at a distance. The electron microscope 41 is used to acquire magnified images of at least a portion of the product to be inspected. The display is electrically connected to the electron microscope 41. The electron microscope 41 is used to transmit the magnified images to the display. The display is used to acquire and display the magnified images.

[0042] refer to Figure 1 The detection device also includes a substrate 5, a support frame 1 and an electron microscope 41, which are spaced apart at the top of the substrate 5.

[0043] Specifically, the bottom of the substrate 5 is also equipped with four support feet 51, which are respectively located at the four corners of the substrate 5.

[0044] refer to Figure 1 and Figure 4 The detection device also includes a support component 6, on which the electron microscope 41 is mounted on the substrate 5 via the support component 6. The support component 6 is used to adjust the angle of the electron microscope 41.

[0045] Specifically, the support component 6 includes a first mounting base 61, a first clamp 62, and a second clamp 63. The bottom end of the first mounting base 61 is fixedly disposed on the top end of the substrate 5. The top end of the first mounting base 61 is rotatably connected to the bottom end of the first clamp 62. The top end of the first clamp 62 is fixedly connected to the second clamp 63. The first clamp 62 and the second clamp 63 clamp the electron microscope 41. The first clamp 62, which rotates relative to the first mounting base 61, can adjust the angle of the electron microscope 41. Adjusting the angle of the electron microscope 41 is beneficial for obtaining a clearer magnified image.

[0046] In this embodiment, the first mounting base 61 and the first clamp 62 are hinged together.

[0047] Specifically, the top end of the first clamp 62 is provided with a first groove 621, and the bottom end of the second clamp 63 is provided with a second groove 631. The first groove 621 and the second groove 631 are connected to form a circular hole, which is used to accommodate the electron microscope 41. Furthermore, the shape of the circular hole matches the shape of the electron microscope 41 to achieve the clamping and fixing of the electron microscope 41.

[0048] Furthermore, the support component 6 also includes a second mounting base 64, which is fixedly disposed on the top end of the substrate 5, and a first mounting base 61 is fixedly disposed on the top end of the second mounting base 64.

[0049] The testing device also includes a light source, which is located below the inspection fixture 3 and is used to illuminate at least a portion of the product to be inspected.

[0050] refer to Figure 1The end of the instrument 3 near the electron microscope 41 is also provided with a light-transmitting hole 7, and the light source is located below the light-transmitting hole 7.

[0051] Specifically, the light-transmitting hole 7 and the electron microscope 41 are arranged opposite to each other. The light emitted by the light source shines on the sound channel hole of the product under inspection through the light-transmitting hole 7. By illuminating the sound channel hole of the product under inspection through the light source, the electron microscope 41 can obtain an image with sufficient brightness, thereby making the magnified image clearer and further facilitating the operator to observe the inside of the sound channel hole.

[0052] The operation process of the testing device in this application is as follows: First, adjust the position of the light source to ensure that the light is aligned with the sound channel hole. Connect the monitor and adjust the distance and width of the light. After the above adjustments are made, the operator places the product to be inspected on the inspection fixture 3, and can then clearly see the structure and burrs inside the sound channel hole. Therefore, the operator can use the testing device of this application to magnify the burrs inside the sound channel hole, thereby accurately removing the burrs inside the sound channel hole.

[0053] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the inventive concept of this utility model and the contents of this utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this utility model.

Claims

1. A detection device, characterized in that, include: Support frame; A guide rail assembly is disposed at the top of the support frame; An inspection fixture is disposed on the guide rail assembly. The inspection fixture can slide on the support frame via the guide rail assembly. The inspection fixture is used to place the product to be inspected. The display device is spaced apart from the support frame and is aligned with the ear canal hole of the product under inspection. The display device is used to acquire and display a magnified image of the ear canal hole of the product under inspection.

2. The detection device according to claim 1, characterized in that, The inspection fixture includes a base plate and a support block. The base plate is disposed on the guide rail assembly, the support block is disposed on the top of the base plate, and the product to be inspected is disposed on the support block.

3. The detection device according to claim 2, characterized in that, The inspection fixture also includes a positioning post, which is disposed on the support block and configured to be inserted into the positioning hole of the product to be inspected.

4. The detection device according to claim 1, characterized in that, The guide rail assembly includes a guide rail and a slider. The guide rail is disposed at the top of the support frame, and the slider is disposed at the bottom of the fixture. The slider is slidably disposed on the guide rail and is used to drive the fixture to slide along the guide rail.

5. The detection device according to claim 4, characterized in that, The number of guide rail assemblies is two, and the two guide rail assemblies are spaced apart at the top of the support frame. The inspection fixture is slidably connected to the two guide rail assemblies respectively.

6. The detection device according to claim 1, characterized in that, The display device includes an electron microscope and a display. The electron microscope is spaced apart from the support frame and is used to acquire magnified images of at least a portion of the product under inspection. The display is electrically connected to the electron microscope and is used to transmit the magnified images to the display. The display is used to acquire and display the magnified images.

7. The detection device according to claim 6, characterized in that, The detection device also includes a substrate, and the support frame and the electron microscope are spaced apart at the top of the substrate.

8. The detection device according to claim 7, characterized in that, The detection device also includes a support component, through which the electron microscope is mounted on the substrate, and the support component is used to adjust the angle of the electron microscope.

9. The detection device according to claim 1, characterized in that, The detection device further includes a light source, which is disposed below the inspection fixture and is used to illuminate at least a portion of the product to be inspected.

10. The detection device according to claim 9, characterized in that, The inspection fixture has a light-transmitting hole at one end near the display device, and the light source is located below the light-transmitting hole.