Bimetal cable gradient compaction equipment based on multi-roller extrusion

Abstract

The utility model discloses a bimetal cable gradient compaction device based on multi-roller extrusion, which relates to the technical field of bimetal cable compaction, and is characterized by comprising a cable gradient compaction rack, the cable gradient compaction device has the technical effects that the lifting and rotating adjusting mechanism can rotate and stretch out and draw back at the upper end of the cable gradient compaction rack, and the lifting and rotating adjusting mechanism can drive the rotatable extrusion mechanism to rotate, ascend and descend when rotating and stretching out and drawing back; therefore, corresponding adjustment and compaction can be conveniently carried out according to needs, a bimetallic cable workpiece is located between the roller body gradient rotating mechanism and the rotatable extrusion mechanism, and the bimetallic cable workpiece can be subjected to driving roller compaction between the roller body gradient rotating mechanism and the rotatable extrusion mechanism. And multi-roller extrusion and compaction can be realized through the two rotatable extrusion mechanisms.

Description

Technical Field

[0001] This utility model relates to the field of bimetallic cable compaction technology, specifically a gradient compaction device for bimetallic cables based on multi-roller extrusion. Background Technology

[0002] Bimetallic cables are composite cables made of two different metals or alloys. These cables typically consist of a core and an outer layer. The core uses one metal or alloy, while the outer layer uses another metal or alloy. When performing gradient compaction on bimetallic cables, a bimetallic cable gradient compaction device is required.

[0003] In the bimetallic cable gradient compaction device, the cable is clamped by a plate during compaction. As the cable passes through the plate, the periphery is compacted. However, during compaction, the outer side of the cable is easily damaged, and there is no way to adjust it according to the needs.

[0004] Therefore, we propose a novel multi-roller extrusion-based gradient compaction device for bimetallic cables to solve the above-mentioned technical problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a multi-roller extrusion-based gradient compaction device for bimetallic cables, which solves the problem that the gradient compaction device for bimetallic cables cannot be adjusted as needed during compaction.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a gradient compaction device for bimetallic cables based on multi-roller extrusion, comprising:

[0009] Cable gradient compaction frame;

[0010] A roller drive mechanism is installed and connected to the left side of the cable gradient compaction machine frame;

[0011] A roller gradient rotation mechanism is installed and connected to the right side of the cable gradient compaction machine frame, and the roller gradient rotation mechanism is connected to the roller drive mechanism.

[0012] A lifting and rotating adjustment mechanism is installed and connected to the upper end of the cable gradient compaction machine frame;

[0013] A rotatable extrusion mechanism is mounted and connected to the lower end of a lifting and rotating adjustment mechanism;

[0014] A bimetallic cable workpiece, wherein the bimetallic cable workpiece is located between a roller gradient rotation mechanism and a rotatable extrusion mechanism.

[0015] Preferably, the cable gradient compaction frame includes a four-hole mounting plate, a supporting vertical plate is fixedly connected to the upper left side of the four-hole mounting plate, a connecting horizontal plate is fixedly connected to the upper edge of the supporting vertical plate, a lifting and rotating adjustment mechanism is installed at the lower end of the connecting horizontal plate, a roller gradient rotation mechanism is installed at the upper end of the four-hole mounting plate, and a roller drive mechanism is installed at the left end of the supporting vertical plate.

[0016] Preferably, the lifting and rotating adjustment mechanism includes an angle motor, which is mounted on the connecting horizontal plate by screws. The output shaft end of the angle motor is fixedly connected to a first coupling, and the lower end of the first coupling is fixedly connected to a connecting rod. The lower end of the connecting rod is fixedly connected to a second electric telescopic cylinder. The telescopic rod end of the second electric telescopic cylinder has a groove, and a rotatable pressing mechanism is installed on the second electric telescopic cylinder through the groove.

[0017] Preferably, the rotatable extrusion mechanism includes a concave frame, an extrusion roller is rotatably mounted on the inner side of the lower end of the concave frame, a screw mounting plate is mounted on the middle of the upper end of the concave frame by screws, a positioning protrusion is fixed to the upper end of the screw mounting plate, and the positioning protrusion is fixed to the telescopic rod of the second electric telescopic cylinder by locking screws.

[0018] Preferably, the roller drive mechanism includes a reducer, which is mounted on the support plate by screws. A rotary motor is mounted on the upper end of the reducer by screws. A second coupling is fixed to the right output shaft of the reducer, and the second coupling is connected to the roller gradient rotation mechanism.

[0019] Preferably, the roller gradient rotation mechanism includes a gradient roller, the inner side of which is provided with a trapezoidal annular groove, a roller shaft is fixedly connected to the middle of the gradient roller, a positioning support plate is sleeved on the right side of the roller shaft, a screw fixing lug is fixedly connected to the lower end of the positioning support plate, the positioning support plate is mounted on a four-hole mounting plate by the screw fixing lug, and the left end of the roller shaft is connected to a second coupling.

[0020] Preferably, the roller gradient rotation mechanism and the rotatable extrusion mechanism are distributed vertically, and two of each are provided.

[0021] (III) Beneficial Effects

[0022] Compared with the prior art, this utility model provides a gradient compaction device for bimetallic cables based on multi-roller extrusion, which has the following beneficial effects:

[0023] 1. The lifting and rotating adjustment mechanism of this utility model can rotate and extend at the upper end of the cable gradient compaction machine frame. When rotating and extending, the lifting and rotating adjustment mechanism can drive the rotatable extrusion mechanism to rotate and lift, which facilitates the corresponding adjustment and compaction as needed.

[0024] 2. The bimetallic cable workpiece of this utility model is located between the roller gradient rotation mechanism and the rotatable extrusion mechanism. The bimetallic cable workpiece can be driven and pressed between the roller gradient rotation mechanism and the rotatable extrusion mechanism. It can be pressed and compacted by multiple rollers through the two rotatable extrusion mechanisms. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the combined structure of the lifting and rotating adjustment mechanism and the rotatable extrusion mechanism of this utility model.

[0027] Figure 3 This is a schematic diagram of the rotatable extrusion mechanism of this utility model;

[0028] Figure 4 This is a schematic diagram of the roller gradient rotation mechanism of this utility model;

[0029] Figure 5 This is a schematic diagram of the roller drive mechanism of this utility model.

[0030] In the picture:

[0031] 1. Rotary motor; 11. Reducer; 2. Bimetallic cable workpiece; 21. Extrusion roller; 3. Support plate; 31. Four-hole mounting plate; 32. Connecting horizontal plate; 4. Angle motor; 41. First coupling; 42. Connecting end rod; 43. Second electric telescopic cylinder; 5. Gradient roller; 51. Trapezoidal annular groove; 52. Roller shaft; 521. Second coupling; 6. Positioning support plate; 61. Screw fixing lug; 7. Concave frame; 71. Locking screw; 72. Screw mounting plate; 73. Positioning protrusion. Detailed Implementation

[0032] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0033] Example 1

[0034] This embodiment provides a technical solution: a gradient compaction device for bimetallic cables based on multi-roller extrusion, such as... Figures 1-5 As shown, it includes a cable gradient compaction frame, a roller drive mechanism, a roller gradient rotation mechanism, a lifting and rotating adjustment mechanism, a rotatable extrusion mechanism, and a bimetallic cable workpiece 2.

[0035] The roller drive mechanism is installed and connected to the left side of the cable gradient compaction machine frame. The roller drive mechanism can drive the cable gradient compaction machine frame from the left side. The roller gradient rotation mechanism is installed and connected to the right side of the cable gradient compaction machine frame. The roller gradient rotation mechanism can rotate from the right side of the cable gradient compaction machine frame. The roller gradient rotation mechanism is connected to the roller drive mechanism. The roller drive mechanism can drive the roller gradient rotation mechanism to rotate. It can drive and convey during compaction. The lifting and rotating adjustment mechanism is installed and connected to the upper end of the cable gradient compaction machine frame. The lifting and rotating adjustment mechanism can rotate and extend at the upper end of the cable gradient compaction machine frame. The rotatable extrusion mechanism is installed and connected to the lower end of the lifting and rotating adjustment mechanism. When the lifting and rotating adjustment mechanism rotates and extends, it can drive the rotatable extrusion mechanism to rotate and lift. The bimetallic cable workpiece 2 is located between the roller gradient rotation mechanism and the rotatable extrusion mechanism. The bimetallic cable workpiece 2 can be driven and compacted between the roller gradient rotation mechanism and the rotatable extrusion mechanism.

[0036] The roller gradient rotation mechanism and the rotatable extrusion mechanism are distributed vertically and two of each are installed, so that the bimetallic cable workpiece 2 can be compacted by multi-roller extrusion.

[0037] like Figure 1 As shown, the cable gradient compaction machine frame includes a four-hole mounting plate 31, which is installed in a designated position by screws. A support plate 3 is fixedly connected to the upper left side of the four-hole mounting plate 31. When the four-hole mounting plate 31 is placed, it can drive the support plate 3 to support the placement. A connecting horizontal plate 32 is fixedly connected to the upper edge of the support plate 3. The support plate 3 can be suspended and installed with a lifting and rotating adjustment mechanism through the connecting horizontal plate 32. The lifting and rotating adjustment mechanism is installed at the lower end of the connecting horizontal plate 32. The lifting and rotating adjustment mechanism can extend, retract, and rotate in the air below the connecting horizontal plate 32. A roller gradient rotation mechanism is installed at the upper end of the four-hole mounting plate 31. The roller gradient rotation mechanism can rotate and convey on the four-hole mounting plate 31. A roller drive mechanism is installed at the left end of the support plate 3. The roller drive mechanism can drive and convey on the support plate 3.

[0038] In use, the roller drive mechanism can be driven on the left side of the cable gradient compaction frame, and the roller gradient rotation mechanism can rotate on the right side of the cable gradient compaction frame. The roller gradient rotation mechanism is connected to the roller drive mechanism, and the roller drive mechanism can drive the roller gradient rotation mechanism to rotate. It can drive and convey during compaction. The lifting and rotating adjustment mechanism can rotate and extend at the upper end of the cable gradient compaction frame. When rotating and extending, the lifting and rotating adjustment mechanism can drive the rotatable extrusion mechanism to rotate and lift. The bimetallic cable workpiece 2 is located between the roller gradient rotation mechanism and the rotatable extrusion mechanism. The bimetallic cable workpiece 2 can be driven and compacted between the roller gradient rotation mechanism and the rotatable extrusion mechanism. It can be compacted by multiple rollers through the two rotatable extrusion mechanisms.

[0039] Example 2

[0040] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figures 1-3 As shown, to further better realize this utility model, the following configuration is specifically adopted: The lifting and rotating adjustment mechanism includes an angle motor 4, which is mounted on the connecting horizontal plate 32 by screws. The angle motor 4 can rotate stably on the connecting horizontal plate 32. The output shaft end of the angle motor 4 is fixedly connected to a first coupling 41. When the output shaft of the angle motor 4 rotates, it can drive the first coupling 41 to rotate. The lower end of the first coupling 41 is fixedly connected to a connecting rod 42, which can drive the connecting rod 42 to rotate. The lower end of the connecting rod 42 is fixedly connected to a second electric telescopic cylinder 43, which can drive the second electric telescopic cylinder 43 to rotate. The telescopic rod end of the second electric telescopic cylinder 43 has a groove for limiting installation. The second electric telescopic cylinder 43 is equipped with a rotatable pressing mechanism through the groove. When the telescopic rod of the second electric telescopic cylinder 43 extends and retracts, it can change the position of the rotatable pressing mechanism for rolling. The rotatable pressing mechanism can change its angle through the rotation of the second electric telescopic cylinder 43, thereby allowing for tilted angle rolling and compaction.

[0041] The rotatable extrusion mechanism includes a concave frame 7. An extrusion roller 21 is rotatably mounted on the inner side of the lower end of the concave frame 7. The extrusion roller 21 can be positioned and rolled to extrude and compact within the concave frame 7. A screw mounting plate 72 is mounted on the middle of the upper end of the concave frame 7 by screws. The extrusion and compaction position of the concave frame 7 can be changed by raising and lowering the screw mounting plate 72. A positioning protrusion plate 73 is fixedly connected to the upper end of the screw mounting plate 72. The screw mounting plate 72 is raised and lowered and rotated accordingly by raising and lowering and rotating the positioning protrusion plate 73. The positioning protrusion plate 73 is fixedly connected to the telescopic rod of the second electric telescopic cylinder 43 by locking screws 71. When the second electric telescopic cylinder 43 rotates and extends, it can drive the positioning protrusion plate 73 fixed by locking screws 71 to rotate and raise and lower. When the locking screws 71 are loosened, the positioning protrusion plate 73 can change its angle within the second electric telescopic cylinder 43, thereby changing the angle for roller extrusion and compaction, so that it can be adjusted and changed according to the compaction requirements.

[0042] Example 3

[0043] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figure 1 , Figure 4 and Figure 5 As shown, to further better realize this utility model, the following configuration is specifically adopted: the roller drive mechanism includes a reducer 11, which is mounted on the support plate 3 by screws, so that the reducer 11 can be placed stably. A rotary motor 1 is mounted on the upper end of the reducer 11 by screws. When the output shaft of the rotary motor 1 rotates, it can drive the internal output shaft of the reducer 11 to rotate. A second coupling 521 is fixedly connected to the right output shaft of the reducer 11. When the right output shaft of the reducer 11 rotates, it can drive the second coupling 521 to rotate. The second coupling 521 is connected to the roller gradient rotation mechanism, and the second coupling 521 can drive the roller gradient rotation mechanism to rotate and transport.

[0044] The gradient roller rotation mechanism includes a gradient roller 5. A trapezoidal annular groove 51 is provided on the inner side of the gradient roller 5, so that the bimetallic cable workpiece 2 can be conveyed accordingly. The workpiece can be compacted by gradient roller through the trapezoidal area of ​​the trapezoidal annular groove 51. A roller shaft 52 is fixedly connected in the middle of the inside of the gradient roller 5. The gradient roller 5 rotates by rotating the roller shaft 52. A positioning support plate 6 is sleeved on the right side of the roller shaft 52. The roller shaft 52 can be positioned and rotated on the positioning support plate 6. A screw fixing lug 61 is fixedly connected to the lower end of the positioning support plate 6. The positioning support plate 6 is installed on the four-hole mounting plate 31 by the screw fixing lug 61, so that it can be placed stably. The left end of the roller shaft 52 is connected to the second coupling 521. The roller shaft 52 rotates by rotating the second coupling 521, so that the roller shaft 52 can drive the gradient roller 5 to rotate and convey during rotation.

[0045] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A gradient compaction device for bimetallic cables based on multi-roller extrusion, characterized in that, include: Cable gradient compaction frame; A roller drive mechanism is installed and connected to the left side of the cable gradient compaction machine frame; A roller gradient rotation mechanism is installed and connected to the right side of the cable gradient compaction machine frame, and the roller gradient rotation mechanism is connected to the roller drive mechanism. A lifting and rotating adjustment mechanism is installed and connected to the upper end of the cable gradient compaction machine frame; A rotatable extrusion mechanism is mounted and connected to the lower end of a lifting and rotating adjustment mechanism; Bimetallic cable workpiece (2), which is located between the roller gradient rotation mechanism and the rotatable extrusion mechanism.

2. The gradient compaction equipment for bimetallic cables based on multi-roller extrusion according to claim 1, characterized in that: The cable gradient compaction frame includes a four-hole mounting plate (31), a support plate (3) is fixedly connected to the upper left side of the four-hole mounting plate (31), a connecting horizontal plate (32) is fixedly connected to the upper edge of the support plate (3), a lifting and rotating adjustment mechanism is installed at the lower end of the connecting horizontal plate (32), a roller gradient rotation mechanism is installed at the upper end of the four-hole mounting plate (31), and a roller drive mechanism is installed at the left end of the support plate (3).

3. The gradient compaction equipment for bimetallic cables based on multi-roller extrusion according to claim 2, characterized in that: The lifting and rotating adjustment mechanism includes an angle motor (4), which is mounted on a connecting horizontal plate (32) by screws. The output shaft end of the angle motor (4) is fixedly connected to a first coupling (41), and the lower end of the first coupling (41) is fixedly connected to a connecting rod (42). The lower end of the connecting rod (42) is fixedly connected to a second electric telescopic cylinder (43). The telescopic rod end of the second electric telescopic cylinder (43) is provided with a groove, and a rotatable pressing mechanism is installed on the second electric telescopic cylinder (43) through the groove.

4. The gradient compaction equipment for bimetallic cables based on multi-roller extrusion according to claim 3, characterized in that: The rotatable extrusion mechanism includes a concave frame (7), on which an extrusion roller (21) is rotatably mounted. A screw mounting plate (72) is mounted on the middle of the upper end of the concave frame (7) by screws. A positioning protrusion plate (73) is fixed to the upper end of the screw mounting plate (72). The positioning protrusion plate (73) is fixed to the telescopic rod of the second electric telescopic cylinder (43) by locking screws (71).

5. The gradient compaction equipment for bimetallic cables based on multi-roller extrusion according to claim 2, characterized in that: The roller drive mechanism includes a speed reducer (11), which is mounted on the support plate (3) by screws. A rotary motor (1) is mounted on the upper end of the speed reducer (11) by screws. A second coupling (521) is fixed on the output shaft at the right end of the speed reducer (11). The second coupling (521) is connected to the roller gradient rotation mechanism.

6. The gradient compaction equipment for bimetallic cables based on multi-roller extrusion according to claim 1, characterized in that: The gradient rotation mechanism of the roller body includes a gradient roller body (5), the inner side of which is provided with a trapezoidal annular groove (51). A roller body shaft (52) is fixedly connected in the middle of the gradient roller body (5). A positioning support plate (6) is sleeved on the right side of the roller body shaft (52). A screw fixing lug (61) is fixedly connected to the lower end of the positioning support plate (6). The positioning support plate (6) is installed on the four-hole mounting plate (31) by the screw fixing lug (61). The left end of the roller body shaft (52) is connected to the second coupling (521).

7. The gradient compaction device for bimetallic cables based on multi-roller extrusion according to claim 1, characterized in that: The roller gradient rotation mechanism and the rotatable extrusion mechanism are distributed vertically, and there are two of each.

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