Breathable mattress fabric

Abstract

The utility model discloses breathable mattress fabric which comprises first areas arranged in a crossed mode and second areas defined by the first areas, a second channel is formed between the second area located on the front face and the second area located on the back face, and a first channel is formed between the first area located on the front face and the first area located on the back face. The first area located on the front face comprises air holes, the first channel is communicated with the air holes, and the second channel is communicated with the first channel. The whole air permeability of the fabric is improved through the single-layer fabric structure formed by weaving, meanwhile, the first channel is communicated with the second channel, and the second channel is communicated with the air holes, so that air circulation in the fabric is increased, moisture accumulation in the fabric is reduced, and the air permeability of the fabric is improved.

Description

Technical Field

[0001] This utility model relates to the field of fabrics, and more specifically, to a breathable mattress fabric. Background Technology

[0002] In mattresses with multi-layered composite fabrics, the bonding between the multiple layers obstructs the moisture-wicking and breathable channels, making it difficult for moisture to escape. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a breathable mattress fabric. The single-layer fabric structure formed by weaving improves the overall breathability of the fabric. At the same time, the first channel is connected to the second channel, and the second channel is connected to the ventilation holes, thereby increasing the air circulation inside the fabric, reducing the accumulation of moisture inside the fabric, and thus increasing the breathability of the fabric.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a breathable mattress fabric, comprising a first region arranged in a cross pattern and a second region formed by the first region enclosing the second region, a second channel being formed between the second region on the front and the second region on the back, a first channel being formed between the first region on the front and the first region on the back, the first region on the front including a ventilation hole, the first channel communicating with the ventilation hole, and the second channel communicating with the first channel.

[0005] The present invention is further configured such that the second region is rhomboid, and the vent holes are respectively opposite to the four corners of the second region.

[0006] The present invention is further configured such that the first region located on the front side of the fabric is lower than the second region located on the front side of the fabric, and the first region located on the back side of the fabric is lower than the second region located on the back side of the fabric.

[0007] The present invention is further configured such that the thickness of the second channel is greater than the thickness of the first channel.

[0008] The present invention is further configured such that the fabric is woven in a 48-way loop as one weave cycle, a 30-way loop weave to form the first region, the air vent and the first channel, and an 18-way loop weave to form the second region and the second channel.

[0009] The present invention is further configured such that 12 coils are woven in a horizontal row to form the first region, 12 coils are woven in a horizontal row to form the vent hole, 6 coils are woven in a horizontal row to form the first channel, 12 coils are woven in a horizontal row to form the second region, and 6 coils are woven in a horizontal row to form the second channel.

[0010] The present invention is further configured such that the first region is formed by horizontally weaving the 1st, 5th, 9th, 13th, 17th, 21st, 25th, 29th, 33rd, 37th, 41st, and 45th coils, the vent hole is formed by horizontally weaving the 6th, 7th, 14th, 15th, 22nd, 23rd, 30th, 31st, 38th, 39th, 46th, and 47th coils, and the first channel is formed by horizontally weaving the 8th, 16th, 24th, 32nd, 40th, and 48th coils.

[0011] The present invention is further configured such that the second region is formed by horizontally weaving the 2nd, 3rd, 10th, 11th, 18th, 19th, 26th, 27th, 34th, 35th, 42nd, and 43rd coils, and the second channel is formed by horizontally weaving the 4th, 12th, 20th, 28th, 36th, and 44th coils.

[0012] In summary, this utility model has the following beneficial effects:

[0013] By weaving to form a single-layer fabric structure, the interlayer adhesion is reduced and the breathability is increased. At the same time, the first channel in the single-layer fabric is connected to the second channel, and the second channel is connected to the air vents, so that moisture can be discharged through the channels and air vents, thereby increasing breathability. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of a breathable mattress fabric in this embodiment;

[0015] Figure 2 for Figure 1 A sectional view along the A-A direction;

[0016] Figure 3 for Figure 2 Enlarged view at point D;

[0017] Figure 4 for Figure 1 A cross-sectional view along the B-B direction;

[0018] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0019] Figure 6 This is a triangular configuration diagram of a breathable mattress fabric in this embodiment;

[0020] Figure 7 This is a weave diagram of a breathable mattress fabric in this embodiment.

[0021] Reference numerals: First region 100, vent 101, first channel 102, second region 200, second channel 201. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1 — Figure 7As shown, this embodiment discloses a breathable mattress fabric, including a first region 100 arranged in a crisscross pattern and a second region 200 formed by the first region 100. The fabric is woven in a 48-way loop pattern, with each loop including two up stitches and two down stitches. The two up stitches in each loop are knitted alternately with the first up stitch and the second up stitch, while the two down stitches are knitted alternately with the first down stitch knitted five times and the second down stitch knitted five times. In one weave cycle, 24 loops are woven to form the first region 100 and the ventilation holes 101, and 24 loops are woven to form the second region 200 and the second channel 201. In the 24-row weaving pattern forming the first area 100 and the ventilation hole 101, 12-row weaving patterns form the first area 100 and the ventilation hole 101. Since the ventilation hole 101 is formed by tuck weaving, in the 48-row weaving pattern, the 6th, 22nd, and 38th rows are woven identically: the first purl needle is a float, the second purl needle weaves a loop, the first knit needle is a float, and the second knit needle weaves a tuck. The 7th, 23rd, and 39th rows are woven identically: the second purl needle is a float, the first purl needle weaves a loop, the second knit needle is a float, and the first knit needle weaves a tuck. The 14th, 30th, and 46th rows are woven identically: the first purl needle is a float, the second purl needle weaves a loop, and the second knit needle weaves a tuck. The loop is formed, with the second knitting needle as a float, and the first knitting needle forming a loop. The 15th, 31st, and 47th loop rows are knitted in the same way: the second purl needle is a float, the first purl needle forms a loop, the first knitting needle is a float, and the second knitting needle forms a loop. The loop is transferred at the loop-forming area, thus creating a hole. The 6th, 7th, 14th, 15th, 22nd, 23rd, 30th, 31st, 38th, 39th, 46th, and 47th loop rows are knitted to form ventilation holes 101. Since the first area 100 on the front includes ventilation holes 101, the ventilation holes 101 are knitted in adjacent loops to the first area 100. The adjacent loops for the 6th and 7th loop rows are the 5th and 8th loop rows, and the 14th and 15th loop rows are adjacent to the 47th loop rows. The adjacent weaving paths of the 5th coil row are the 13th and 16th coil rows; the adjacent weaving paths of the 22nd and 23rd coil rows are the 21st and 24th coil rows; the adjacent weaving paths of the 30th and 31st coil rows are the 29th and 32nd coil rows; the adjacent weaving paths of the 38th and 39th coil rows are the 37th and 40th coil rows; and the adjacent weaving paths of the 46th and 47th coil rows are the 45th and 48th coil rows. However, coil rows 8, 16, 24, 32, 40, and 48 are all float yarns, therefore, coil rows 8, 16, 24, 32, 40, and 48 are weft yarns. Thus, coil rows 8, 16, 24, 32, 40, and 48 are woven to form the first channel 201.Therefore, the 5th, 13th, 21st, 29th, 37th, and 45th loops are woven horizontally to form the first area 100. Since the 1st, 5th, 17th, and 21st loops are woven horizontally in the same way, with the first upper needle forming a loop, the second upper needle being a float, the first lower needle forming a loop, and the second lower needle being a float, the 9th and 13th loops are woven horizontally in the same way, with the first upper needle being a float, the second upper needle forming a loop, the first lower needle forming a loop, and the second lower needle being a float, the 25th, 29th, and 45th loops are woven horizontally in the same way. The 1st and 45th loops are woven in the same horizontal row, with the first purl needle being a float, the second purl needle forming a loop, and the first knit needle being a float, followed by the second knit needle forming a loop. The 33rd and 37th loops are also woven in the same horizontal row, with the first purl needle forming a loop, the second purl needle being a float, the first knit needle being a float, and the second knit needle forming a loop. Therefore, the horizontal rows of loops 1, 5, 9, 13, 17, 21, 25, 29, 33, 37, 41, and 45 form the first area 100.

[0024] Because the 1st and 5th loops are woven the same way as the 17th and 21st loops, and there are identical 9th ​​and 13th loops between the 1st and 5th loops and the 17th and 21st loops; similarly, because there are identical 33rd and 37th loops between the 25th and 29th loops and the 41st and 45th loops; and because the 5th, 13th, 21st, 29th, 37th, and 45th loops are adjacent to the loops woven by the right-hand lower needles, and the 5th, 13th, and 21st loops... The left side of the 29th, 37th, and 45th loop rows is adjacent to the weft yarn, while the left side of the 1st, 9th, 17th, 25th, 33rd, and 41st loop rows is adjacent to the weft yarn. Both the upper and lower needles of the 1st, 5th, 9th, 13th, 17th, 21st, 25th, 29th, 33rd, 37th, 41st, and 45th loop rows are knitted. The upper needle knitting forms the reverse side of the fabric, and the lower needle knitting forms the front side of the fabric. Therefore, after weaving, the fabric forms a first channel 102 between the first area 100 on the front side and the first area 100 on the reverse side due to the weft yarn.

[0025] In the 18-coil rows that form the second region 200 and the second channel 201, 12 coil rows form the second region 200, and 6 coil rows form the second channel 201. Because coil rows 8, 16, 24, 32, 40, and 48 are woven as weft yarns, they form the second channel 201. However, because coil rows 4, 12, 20, and 28... The 36th and 44th loop rows are woven with the same weft yarn as the 8th, 16th, 24th, 32nd, 40th, and 48th loop rows. Therefore, in the 48th loop row, the 2nd, 3rd, 10th, 11th, 18th, 19th, 26th, 27th, 34th, 35th, 42nd, and 43rd loop rows form the second area 200. Because the upper needles of the 2nd, 10th, 18th, 26th, 34th, and 42nd loop rows are woven with the same yarn, the 3rd, 11th, 19th, 27th, 34th, 35th, 42nd, and 43rd loop rows... The upper needles of loop rows 6, 27, 35, and 43 are knitted the same, while the lower needles of loop rows 2, 3, 18, 19, 33, and 34 are knitted the same. The lower needles of loop rows 10, 11, 26, 27, 42, and 43 are knitted the same. Loop rows 2 and 3 are adjacent to the weft yarn of loop row 4, loop rows 10 and 11 are adjacent to the weft yarn of loop row 12, and loop rows 18 and 19 are adjacent to the weft yarn of loop row 20. Adjacent to each other, the 26th and 27th coil rows are adjacent to the 28th weft yarn, the 34th and 35th coil rows are adjacent to the 36th weft yarn, and the 42nd and 43rd coil rows are adjacent to the 44th weft yarn. Therefore, the 4th, 12th, 20th, 28th, 36th, and 44th coil rows form the second channel 201. As a result, after weaving, the fabric forms the second channel 201 between the front second area 200 and the back second area 200 due to the weft yarn.

[0026] Because the adjacent loop rows forming the first region 100 are spaced three loop rows apart, while the loop rows forming the second region 200 have two consecutive loop rows, the first region 100 requires a greater stretch of yarn during weaving due to the larger spacing between adjacent loop rows. Consequently, after the fabric is woven, the first region 100 is lower than the second region 200 on both the front and back sides of the fabric. Because the first region 100 is lower than the second region 200 on both the front and back sides, a depression is formed between adjacent second regions 200. A first channel 102 is formed between the front and back first regions 100. Furthermore, the front first region 100 has ventilation holes 101, allowing air to enter the interior of the first region 100 through the ventilation holes 101 and pass through the first channel 102, thus increasing the breathability of the fabric.

[0027] Because both the first channel 102 and the vent 101 are located in the first region 100, and the first channel 102 is formed on both sides of the fabric while the vent 101 is located on the front side of the fabric, the first channel 102 and the vent 101 are connected. Since both the first channel 102 and the second channel 201 are weft yarns, and the second region 200 is rhomboid, with the vent 101 opposite to the four corners of the second region 200, the second channel 201 is also connected to the first channel 102. Therefore, when air enters the first region 100 through the vent 101, the connection between the first channel 102 and the second channel 201 allows air to circulate throughout the entire fabric. Furthermore, because the second channel 201 uses phase change fibers spun using a microencapsulation method, when the second channel 201 uses phase change fibers as weft yarns, it is located between the front and back second regions 200. The adjacent weave lines of the second channel 201 form a continuously woven second region 200, while the adjacent weave lines of the first channel 102 are spaced apart by three horizontal coils. Therefore, the thickness of the second channel 201 is greater than that of the first channel 102. This thickness of the second channel 201 not only protects the phase change fibers and reduces their breakage and wear, but also allows for more air circulation. Furthermore, because the second channel 201 is connected to the first channel 102, the phase change fibers within it can more directly adapt to the ambient temperature when air circulates. Additionally, because the second channel 201 is thicker than the first channel 102, it not only provides sufficient space for heat absorption or release but also allows for air circulation, thus providing temperature regulation for the mattress fabric layer while increasing the breathability of the fabric.

[0028] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A breathable mattress fabric, characterized in that, The system includes a first region (100) arranged in a cross pattern and a second region (200) formed by the first region (100) enclosing the second region (200) on the front and the second region (200) on the back. A second channel (201) is formed between the second region (200) on the front and the first region (100) on the back. A first channel (102) is formed between the first region (100) on the front and the first region (100) on the back. The first region (100) on the front includes a vent (101). The first channel (102) is connected to the vent (101). The second channel (201) is connected to the first channel (102).

2. The breathable mattress fabric according to claim 1, characterized in that, The second region (200) is rhomboid, and the vents (101) are respectively opposite to the four corners of the second region (200).

3. The breathable mattress fabric according to claim 1, characterized in that, The first region (100) on the front side of the fabric is lower than the second region (200) on the front side of the fabric, and the first region (100) on the reverse side of the fabric is lower than the second region (200) on the reverse side of the fabric.

4. The breathable mattress fabric according to claim 1, characterized in that, The thickness of the second channel (201) is greater than the thickness of the first channel (102).

5. The breathable mattress fabric according to claim 1, characterized in that, The fabric is woven in a 48-way loop as one weave cycle, with 30-way loops forming the first area (100), the ventilation hole (101) and the first channel (102), and 18-way loops forming the second area (200) and the second channel (201).

6. The breathable mattress fabric according to claim 5, characterized in that, The first region (100) is formed by 12 coils woven in a horizontal row, the ventilation hole (101) is formed by 12 coils woven in a horizontal row, the first channel (102) is formed by 6 coils woven in a horizontal row, the second region (200) is formed by 12 coils woven in a horizontal row, and the second channel (201) is formed by 6 coils woven in a horizontal row.

7. The breathable mattress fabric according to claim 6, characterized in that, The first area (100) is formed by horizontally weaving coils 1, 5, 9, 13, 17, 21, 25, 29, 33, 37, 41, and 45; the vent hole (101) is formed by horizontally weaving coils 6, 7, 14, 15, 22, 23, 30, 31, 38, 39, 46, and 47; and the first channel (102) is formed by horizontally weaving coils 8, 16, 24, 32, 40, and 48.

8. A breathable mattress fabric according to claim 6, characterized in that, The second area (200) is formed by horizontally weaving together coils 2, 3, 10, 11, 18, 19, 26, 27, 34, 35, 42, and 43, and the second channel (201) is formed by horizontally weaving together coils 4, 12, 20, 28, 36, and 44.

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