Water phase homogenizing tank for honey mustard sauce production

Abstract

The utility model provides a water phase homogenizing tank for honey mustard sauce production, which relates to the technical field of water phase homogenizing tanks and comprises a tank body and a shaft rod, a hollow interlayer is arranged on the inner wall of the tank body, an electric heating device capable of heating the inside of the tank body is arranged in the hollow interlayer, an auxiliary device is arranged at the top end of the tank body, and the shaft rod is arranged on the shaft rod. The auxiliary device comprises a half gear and a horizontal gear, the horizontal gear is fixed at the top end of the tank body through a rotating shaft, the shaft rod can drive the pressure plate to move up and down in the tank body when rotating by means of meshing of the half gear and the horizontal gear, pressure is applied to the interior of the tank body through the pressure plate, and the pressure plate is driven to move up and down. According to the water-phase homogenizing tank, the flowing state of fluid in the tank body is changed, so that the relative movement between liquid layers is more violent, the turbulence degree is enhanced, the dissolving process is accelerated, layering of materials in the stirring process is avoided as much as possible, and the effect and efficiency of the water-phase homogenizing tank during material treatment are greatly improved.

Description

Aqueous phase homogenization tank for honey mustard sauce production Technical Field

[0001] This utility model relates to the field of aqueous homogenizing tank technology, and in particular to an aqueous homogenizing tank for the production of honey mustard sauce. Background Technology

[0002] Aqueous phase homogenizers are devices used for material pretreatment and mixing. They are widely used in the food, pharmaceutical, chemical, and cosmetic industries. In the production of honey and mustard sauce, aqueous phase homogenizers are used to heat and stir the aqueous raw materials, allowing them to fully dissolve and mix, achieving a homogeneous state.

[0003] When using an aqueous homogenizer to stir the aqueous raw materials for honey or mustard production, the stirring is usually done in one direction by a stirring rod inside the homogenizer. This results in poor mixing of the raw materials inside the tank. Furthermore, because the raw materials may contain viscous materials, the stirring rod cannot quickly and thoroughly mix the raw materials to achieve a homogenized state, leading to problems with the practicality and efficiency of using the aqueous homogenizer. Summary of the Invention

[0004] The purpose of this invention is to solve the problem that when using an aqueous homogenizer to stir the aqueous raw materials for honey or mustard sauce production, the stirring rod inside the homogenizer usually stirs in one direction, resulting in poor mixing effect inside the tank. Furthermore, since the raw materials may contain viscous materials, the stirring rod cannot quickly and fully mix the raw materials to achieve a homogenized state, leading to low practicality and efficiency of the aqueous homogenizer. Therefore, this invention proposes an aqueous homogenizer for honey mustard sauce production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a water phase homogenizing tank for honey mustard sauce production, comprising a tank body and a shaft. The inner wall of the tank body is provided with a hollow jacket, and an electric heating device for heating the inside of the tank body is provided inside the hollow jacket. A servo motor for driving the shaft to rotate is provided at the top of the tank body. The shaft is fixed inside the tank body through the output end of the servo motor. The outer surface of the shaft rotates at the top of the inner wall of the tank body. Several stirring rods are fixedly connected to the outer surface of the shaft. A feed pipe and a discharge pipe are respectively provided on one side of the top and one side of the bottom of the tank body. A control valve is provided on the outer surface of both the feed pipe and the discharge pipe. An auxiliary device for improving the stirring effect of the material inside the tank body is provided at the top of the tank body.

[0006] The effect achieved by the above components is as follows: When using the aqueous homogenizing tank, open the control valve on the outer surface of the feed pipe on one side of the tank to input the aqueous material into the tank through the feed pipe. Then, control the servo motor at the top of the tank through the control box on one side of the tank to drive the shaft to rotate and operate the electric heating device on the inner wall of the tank to heat the inside of the tank. Stir the material through the stirring rod on the outer surface of the shaft. After a period of time, stop the operation of the servo motor and the electric heating device, and then open the control valve at the discharge pipe to output the material through the discharge pipe.

[0007] Preferably, a stirring blade is fixedly connected to the outer surface of the stirring rod, and the outer surface of the stirring blade is S-shaped.

[0008] The effect achieved by the above components is that by setting the outer surface shape of the stirring blade to S-shape, the stretching and folding effect of the stirring rod on the fluid inside the tank can be enhanced, thereby improving the homogenization effect on the material.

[0009] Preferably, a square-mouthed paddle is fixedly connected to the end of the stirring rod away from the shaft, and the square-mouthed paddle is composed of two rectangular frames arranged side by side and of different sizes.

[0010] The effect achieved by the above components is as follows: when the servo motor drives the shaft to rotate, the shaft rotates towards the side of the smaller rectangular frame of the square-mouthed paddle. The high-speed movement of the edge of the square-mouthed paddle causes turbulence in the slurry, which causes the air bubbles in the material to be sheared and broken in the turbulence, and improves the shearing effect on viscous materials, thereby further improving the mixing effect of the stirring rod.

[0011] Preferably, the surface of the square-mouthed propeller is provided with a plurality of protruding teeth, which are linearly distributed on the outer surface of the square-mouthed propeller.

[0012] The effect achieved by the above components is that by setting convex teeth on the surface of the square-mouth paddle, the local shearing force of the square-mouth paddle can be further increased, thereby improving the efficiency of the square-mouth paddle in breaking up air bubbles in the material.

[0013] Preferably, the auxiliary device includes a half gear and a flat gear, wherein the half gear is fixed to the outer surface of the shaft to drive the flat gear to rotate;

[0014] A spur gear is fixed to the top of the tank via a rotating shaft, which rotates at the top of the tank. A pull rope is fixedly connected to the outer surface of the rotating shaft via a collar. A U-shaped rod is slidably connected to the top of the inner wall of the tank. A pressure plate is fixedly connected to the bottom of the U-shaped rod. The end of the pull rope away from the rotating shaft is fixedly connected to one side of the top of the U-shaped rod. Springs are provided at both ends of the U-shaped rod, and the springs are fixed to the top of the tank to limit the position of the U-shaped rod. A positioning rod is fixedly connected to one side of the top of the tank, and the pull rope passes through the top of the inner wall of the positioning rod.

[0015] The effect achieved by the above components is as follows: When the aqueous homogenizing tank is working, the half gear on the outer surface of the stirring rod enters the outer surface of the spur gear through the rotation of the shaft driven by the servo motor. This causes the spur gear and the rotating shaft to rotate, which in turn causes the rotating shaft to move the pull rope on the inner wall of the positioning rod. One end of the pull rope is wrapped around its own surface and pulls the U-shaped rod downward on the outer surface of the tank. At the same time, the spring is compressed, which controls the pressure plate to move downward inside the tank. The pressure plate applies pressure to the material inside the tank. After the half gear moves away from the outer surface of the spur gear, the compressed spring returns to its original state and pushes the U-shaped rod to move the pressure plate upward back to its original position, and pulls out the pull rope wrapped around the outer surface of the rotating shaft.

[0016] Preferably, the outer surfaces of both ends of the U-shaped rod are circular, and the spring is sleeved on the outer surface of the U-shaped rod.

[0017] The effect achieved by the above components is that when the U-shaped rod moves up and down and causes the spring to deform, the spring will move outside the circular surface of the U-shaped rod. The U-shaped rod can reinforce the internal shape of the spring and minimize the lateral twisting that would affect normal use when the spring is compressed.

[0018] Preferably, an auxiliary ring is provided at the top of the inner wall of the positioning rod, and the inner edge of the auxiliary ring is arc-shaped.

[0019] The effect achieved by the above components is that by setting the auxiliary ring, the pull rope is less likely to wear when it moves on the inner wall of the auxiliary ring on the outer surface of the positioning rod, thereby increasing the service life of the auxiliary device.

[0020] Preferably, a reinforcing block is provided at the bottom end of the U-shaped rod, and the reinforcing block is located outside the connection between the pull rope and the U-shaped rod.

[0021] The effect achieved by the above components is that the connection between the U-shaped rod and the pull rope can be reinforced by setting the reinforcing block, thereby improving the structural strength of the connection between the pull rope and the U-shaped rod.

[0022] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0023] In this invention, by setting an auxiliary device, the rotation of the shaft through the meshing of the half gear and the parallel gear can drive the pressure plate to move up and down inside the tank. The pressure plate applies pressure to the inside of the tank, changing the flow state of the fluid inside the tank, making the relative movement between the liquid layers more intense, thereby enhancing the degree of turbulence, accelerating the dissolution process, and minimizing the stratification of materials during stirring, thus greatly improving the effect and efficiency of the aqueous homogenizing tank in material processing. Attached Figure Description

[0024] Figure 1 is a three-dimensional structural diagram of this utility model;

[0025] Figure 2 is a partial cross-sectional three-dimensional structural diagram of the tank body of this utility model;

[0026] Figure 3 is a three-dimensional structural diagram of the shaft of this utility model;

[0027] Figure 4 is a three-dimensional structural diagram of the U-shaped rod of this utility model;

[0028] Figure 5 is a three-dimensional structural diagram of the pressure plate of this utility model.

[0029] Legend: 1. Tank body; 2. Auxiliary device; 3. Servo motor; 4. Shaft; 5. Stirring rod; 21. Half gear; 22. Rotating shaft; 23. Flat gear; 24. Pull rope; 25. U-shaped rod; 26. Spring; 27. Pressure plate; 28. Positioning rod; 29. ​​Auxiliary ring; 210. Reinforcing block; 51. Stirring blade; 52. Square-mouth paddle; 53. Convex tooth. Detailed Implementation

[0030] Example 1, as shown in Figures 1-2, includes a water phase homogenizing tank for honey mustard sauce production, comprising a tank body 1 and a shaft 4. The inner wall of the tank body 1 has a hollow jacket, inside which is an electric heating device for heating the interior of the tank body 1. A servo motor 3 is installed at the top of the tank body 1 to drive the shaft 4 to rotate. The shaft 4 is fixed inside the tank body 1 via the output end of the servo motor 3. The outer surface of the shaft 4 rotates at the top of the inner wall of the tank body 1. Several stirring rods 5 are fixedly connected to the outer surface of the shaft 4. An inlet pipe and an outlet pipe are respectively provided on one side of the top and one side of the bottom of the tank body 1. Control devices are provided on the outer surfaces of both the inlet and outlet pipes. The tank body 1 is equipped with an auxiliary device 2 at its top to enhance the stirring effect of the material inside the tank body 1. When using the aqueous homogenizing tank, the control valve on the outer surface of the feed pipe on one side of the tank body 1 is opened to feed the aqueous material into the tank body 1 through the feed pipe. Then, the servo motor 3 at the top of the tank body 1 is controlled by the control box on one side of the tank body 1 to drive the shaft 4 to rotate and operate the electric heating device on the inner wall of the tank body 1 to heat the inside of the tank body 1. The stirring rod 5 on the outer surface of the shaft 4 is used to stir the material. After a period of time, the operation of the servo motor 3 and the electric heating device is stopped. Then, the control valve at the discharge pipe is opened to allow the material to be output through the discharge pipe.

[0031] Referring to Figures 1-3, in this embodiment: the outer surface of the stirring rod 5 is fixedly connected to the stirring blade 51, and the outer surface of the stirring blade 51 is S-shaped. By setting the outer surface of the stirring blade 51 to be S-shaped, the stretching and folding effect of the stirring rod 5 on the fluid inside the tank 1 can be enhanced, thereby improving the homogenization effect on the material.

[0032] Referring to Figures 1-3, in this embodiment: a square-mouthed paddle 52 is fixedly connected to the end of the stirring rod 5 away from the shaft 4. The square-mouthed paddle 52 consists of two rectangular frames arranged side by side and of different sizes. When the shaft 4 is rotated by the servo motor 3, the shaft 4 rotates towards the side of the smaller rectangular frame of the square-mouthed paddle 52. The high-speed movement of the edge of the square-mouthed paddle 52 causes turbulence in the slurry, which causes the air bubbles in the material to be sheared and broken in the turbulence, and improves the shearing effect on viscous materials, thereby further improving the stirring effect of the stirring rod 5. The surface of the square-mouthed paddle 52 is provided with several protruding teeth 53, which are linearly distributed on the outer surface of the square-mouthed paddle 52. By providing protruding teeth 53 on the surface of the square-mouthed paddle 52, the local shearing force of the square-mouthed paddle 52 can be further increased, and the efficiency of the square-mouthed paddle 52 in breaking up air bubbles in the material can be improved.

[0033] Referring to Figures 1-5, in this embodiment: the auxiliary device 2 includes a half gear 21 and a flat gear 23. The half gear 21 is fixed to the outer surface of the shaft 4 to drive the flat gear 23 to rotate. The flat gear 23 is fixed to the top of the tank body 1 via a rotating shaft 22. The rotating shaft 22 rotates at the top of the tank body 1. A pull rope 24 is fixedly connected to the outer surface of the rotating shaft 22 via a collar. A U-shaped rod 25 is slidably connected to the top of the inner wall of the tank body 1. A pressure plate 27 is fixedly connected to the bottom end of the U-shaped rod 25. The end of the pull rope 24 away from the rotating shaft 22 is connected to... The top end of the U-shaped rod 25 is fixedly connected to one side, and springs 26 are provided at both ends of the U-shaped rod 25. The springs 26 are fixed to the top of the tank body 1 to limit the position of the U-shaped rod 25. A positioning rod 28 is fixedly connected to one side of the top of the tank body 1. The pull rope 24 passes through the top of the inner wall of the positioning rod 28. When the water phase homogenizing tank is working, the servo motor 3 drives the shaft 4 to rotate. During this process, the half gear 21 on the outer surface of the stirring rod 5 enters the outer surface of the flat gear 23, which drives the flat gear 23 and the rotating shaft 22 to rotate. The rotating shaft 22 drives the pull rope 24 to move along the inner wall of the positioning rod 28, wrapping one end of the pull rope 24 around its own surface. The pull rope 24 pulls the U-shaped rod 25 downwards on the outer surface of the tank 1, simultaneously compressing the spring 26. This controls the pressure plate 27 to move downwards inside the tank 1, applying pressure to the material inside the tank 1. After the half gear 21 moves away from the outer surface of the spur gear 23, the compressed spring 26 returns to its original state, pushing the U-shaped rod 25 to move the pressure plate 27 upwards back to its original position, wrapping it around the rotating shaft 28. 2. The pull rope 24 on the outer surface is pulled out. By setting an auxiliary device 2, the shaft 4 can be rotated by the meshing of the half gear 21 and the parallel gear 23, which can drive the pressure plate 27 to move up and down inside the tank 1. The pressure plate 27 applies pressure to the inside of the tank 1, changes the flow state of the fluid in the tank 1, makes the relative movement between the liquid layers more intense, thereby enhancing the degree of turbulence, accelerating the dissolution process, and avoiding the stratification of materials during the stirring process as much as possible, which greatly improves the effect and efficiency of the aqueous homogenizing tank in processing materials.

[0034] Referring to Figures 2-5, in this embodiment: the outer surfaces of both ends of the U-shaped rod 25 are circular. The spring 26 is sleeved on the outer surface of the U-shaped rod 25. When the U-shaped rod 25 moves up and down, causing the spring 26 to deform, the spring 26 will move outside the circular surface of the U-shaped rod 25. The U-shaped rod 25 can reinforce the internal shape of the spring 26, minimizing the possibility of lateral twisting when the spring 26 is compressed, which would affect normal use. An auxiliary ring 29 is provided at the top of the inner wall of the positioning rod 28. The inner edge of the auxiliary ring 29 is arc-shaped. By providing the auxiliary ring 29, the pull rope 24 is less likely to wear when moving on the inner wall of the auxiliary ring 29 on the outer surface of the positioning rod 28, thus improving the service life of the auxiliary device 2. A reinforcing block 210 is provided at the bottom of the U-shaped rod 25. The reinforcing block 210 is located outside the connection between the pull rope 24 and the U-shaped rod 25. By providing the reinforcing block 210, the connection between the U-shaped rod 25 and the pull rope 24 can be reinforced, improving the structural strength of the connection between the pull rope 24 and the U-shaped rod 25.

[0035] Working Principle: When using the aqueous homogenizing tank, open the control valve on the outer surface of the feed pipe on one side of tank 1 to input the aqueous material into the interior of tank 1 through the feed pipe. Then, the servo motor 3 at the top of tank 1 is controlled by the control box on one side of tank 1 to rotate the shaft 4, and the electric heating device on the inner wall of tank 1 heats the interior of tank 1. The material is stirred by the stirring rod 5 on the outer surface of shaft 4. The S-shaped stirring blades 51 and square-mouthed paddles 52 on the outer surface of stirring rod 5 increase the stirring effect and eliminate air bubbles in the material as much as possible. During the rotation of shaft 4, the half-gear 21 on the outer surface of stirring rod 5 enters the outer surface of the spur gear 23, driving the spur gear 23 and the rotating shaft 22 to rotate, thus... The rotating shaft 22 drives the pull rope 24 to move on the inner wall of the positioning rod 28, wrapping one end of the pull rope 24 around its own surface. The pull rope 24 pulls the U-shaped rod 25 to slide downward on the outer surface of the tank 1, while compressing the spring 26. This controls the pressure plate 27 to move downward inside the tank 1, applying pressure to the material inside the tank 1. After the half gear 21 moves away from the outer surface of the flat gear 23, the compressed spring 26 returns to its original state, pushing the U-shaped rod 25 to move the pressure plate 27 upward back to its original position and pulling out the pull rope 24 wrapped around the outer surface of the rotating shaft 22. After stirring for a period of time, the operation of the servo motor 3 and the electric heating device is stopped. Then, the control valve at the discharge pipe is opened, allowing the material to be output through the discharge pipe.

[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.

Claims

1. A water phase homogenizing tank for honey mustard sauce production, comprising a tank body (1) and a shaft (4), characterized in that: The inner wall of the tank (1) is provided with a hollow interlayer, and an electric heating device that can heat the inside of the tank (1) is provided inside the hollow interlayer. A servo motor (3) that can drive the shaft (4) to rotate is provided at the top of the tank (1). The shaft (4) is fixed inside the tank (1) through the output end of the servo motor (3). The outer surface of the shaft (4) rotates at the top of the inner wall of the tank (1). Several stirring rods (5) are fixedly connected to the outer surface of the shaft (4). A feed pipe and a discharge pipe are provided on one side of the top end and one side of the bottom end of the tank (1), respectively. A control valve is provided on the outer surface of both the feed pipe and the discharge pipe. An auxiliary device (2) that can improve the stirring effect of the material inside the tank (1) is provided at the top of the tank (1).

2. The water phase homogenizing tank for honey mustard sauce production according to claim 1, characterized in that: The stirring rod (5) has a stirring blade (51) fixedly connected to its outer surface. The outer surface of the stirring blade (51) is S-shaped.

3. The water phase homogenizing tank for honey mustard sauce production according to claim 2, characterized in that: The stirring rod (5) is fixedly connected to a square-mouthed paddle (52) at one end away from the shaft (4). The square-mouthed paddle (52) is composed of two rectangular frames arranged side by side and of different sizes.

4. The water phase homogenizing tank for producing honey mustard sauce according to claim 3, characterized in that: The surface of the square-mouthed propeller (52) is provided with a plurality of protruding teeth (53), which are linearly distributed on the outer surface of the square-mouthed propeller (52).

5. The water phase homogenizing tank for honey mustard sauce production according to claim 1, characterized in that: The auxiliary device (2) includes a half gear (21) and a flat gear (23). The half gear (21) is fixed to the outer surface of the shaft (4) to drive the flat gear (23) to rotate. The flat gear (23) is fixed to the top of the tank (1) via a rotating shaft (22). The rotating shaft (22) rotates at the top of the tank (1). A pull rope (24) is fixedly connected to the outer surface of the rotating shaft (22) via a collar. A U-shaped rod (25) is slidably connected to the top of the inner wall of the tank (1). A pressure plate (27) is fixedly connected to the bottom end of the U-shaped rod (25). The end of the pull rope (24) away from the rotating shaft (22) is fixedly connected to one side of the top end of the U-shaped rod (25). Springs (26) are provided at both ends of the U-shaped rod (25). The springs (26) are fixed to the top end of the tank (1) to limit the position of the U-shaped rod (25). A positioning rod (28) is fixedly connected to one side of the top end of the tank (1). The pull rope (24) passes through the top end of the inner wall of the positioning rod (28).

6. The water phase homogenizing tank for producing honey mustard sauce according to claim 5, characterized in that: The outer surfaces of both ends of the U-shaped rod (25) are circular, and the spring (26) is sleeved on the outer surface of the U-shaped rod (25).

7. The water phase homogenizing tank for producing honey mustard sauce according to claim 6, characterized in that: An auxiliary ring (29) is provided at the top of the inner wall of the positioning rod (28), and the inner edge of the auxiliary ring (29) is arc-shaped.

8. The water phase homogenizing tank for honey mustard sauce production according to claim 7, characterized in that: A reinforcing block (210) is provided at the bottom end of the U-shaped rod (25), and the reinforcing block (210) is located outside the connection between the pull rope (24) and the U-shaped rod (25).

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