Liquid mixing device

By using a multi-stage mixing tank design and a pulley drive system, combined with baffles and atomizing nozzles, the problem of low mixing efficiency in existing liquid mixing devices has been solved, achieving efficient and uniform liquid mixing.

CN224180754UActive Publication Date: 2026-05-01SHANGHAI XINPING FINE CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI XINPING FINE CHEM CO LTD
Filing Date
2025-05-13
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing liquid mixing devices cannot achieve multi-stage stirring, resulting in low mixing efficiency and a tendency for uneven mixing or clumping.

Method used

The system employs a multi-stage mixing tank design, using pulleys and a synchronous belt drive system to drive the connecting rods and stirring blades. Combined with baffles and atomizing nozzles, it achieves step-by-step mixing and liquid atomization of materials in different mixing tanks, thereby improving mixing efficiency.

Benefits of technology

Multi-stage mixing of materials was achieved, which improved mixing efficiency and uniformity, reduced clumping, and enhanced the mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of liquid mixing, and discloses a liquid mixing device which comprises a first mixing tank, a second mixing tank and a third mixing tank, and spoilers arranged at equal intervals are fixedly mounted on the inner walls of the first mixing tank, the second mixing tank and the third mixing tank; the inner walls of the mixing tank I, the mixing tank II and the mixing tank III are rotationally connected with connecting rods. According to the liquid mixing device, a belt wheel I, a belt wheel II, a belt wheel III and other components are arranged, a motor is started to drive the belt wheel I to rotate, the belt wheel II is rotated under the action of a synchronous belt I, the belt wheel III is rotated under the action of a synchronous belt II, connecting rods drive stirring blades to rotate, the rotating speeds of the connecting rods are different, and materials are mixed step by step in the mixing tank; the mixing effect is improved, the liquid flowing direction is disturbed through the spoiler, the mixing efficiency is further improved, atomization nozzles are installed on the feeding pipe, the first conveying pipe and the second conveying pipe, liquid is atomized and then sprayed into the mixing tank, the liquid contact area is increased, and the mixing efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of liquid mixing technology, specifically to a liquid mixing device. Background Technology

[0002] Liquid mixing devices are widely used in chemical, pharmaceutical, and food processing industries to mix various liquids in a specific ratio. Traditional liquid mixing devices mostly employ stirring or static mixers, which, while achieving basic mixing functions, still have shortcomings in mixing efficiency, energy consumption control, automation level, and handling high-viscosity or impurity-containing liquids. In recent years, with the development of industrial automation and intelligent manufacturing, higher demands have been placed on the efficiency, precision, and intelligence of liquid mixing devices.

[0003] A prior patent (publication number: CN218422605U) discloses a liquid mixing device, including a mixing tank. An installation plate is fixedly mounted on the outer side of the mixing tank, a tripod is fixedly mounted on the top of the installation plate, a feed hopper is fixedly mounted inside the tripod, a conduit extending into the mixing tank is fixedly mounted on the bottom of the feed hopper, a connecting pipe is fixedly mounted on the top wall of the inner cavity of the mixing tank, a valve body communicating with the conduit is fixedly mounted on the bottom of the connecting pipe, a valve stem extending into the valve body is rotatably connected to the top of the mixing tank, a butterfly plate is fixedly mounted on the bottom of the valve stem, and a carrier plate is fixedly mounted on the bottom of the mixing tank. This liquid mixing device features multiple stirring plates simultaneously, achieving a uniform mixing effect, and also has a manual adjustment valve, allowing manual control of the required mixing ratio of the liquid, greatly improving work efficiency.

[0004] However, it was found in the above solution that multi-stage mixing could not be achieved when mixing materials, resulting in low mixing efficiency and easy occurrence of uneven mixing or clumping. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides a liquid mixing device that has the advantages of enabling multi-stage stirring of materials and improving mixing efficiency. It solves the problems that transmission mixing methods and the above-mentioned solutions cannot achieve multi-stage stirring, resulting in low mixing efficiency and easy occurrence of uneven stirring or clumping.

[0006] To achieve the above objectives, this application provides the following technical solution: a liquid mixing device, comprising a mixing tank 1, a mixing tank 2, and a mixing tank 3. The inner walls of the mixing tanks 1, 2, and 3 are all fixedly equipped with equally spaced baffles. A connecting rod is rotatably connected to the inner walls of each of the mixing tanks 1, 2, and 3. Two stirring blades are fixedly connected to the outer surface of each connecting rod. A motor is fixedly installed at the top of one of the connecting rods. A pulley 1, two pulleys 2, and a pulley 3 are provided above the mixing tank 1. The inner walls of the pulleys 1, 2, and 3 are fixedly connected to the outer surfaces of the corresponding connecting rods. A synchronous belt 1 is drivingly connected between the pulley 1 and the corresponding pulley 2, and a synchronous belt 2 is drivingly connected between the pulley 3 and the corresponding pulley 2.

[0007] In order to achieve multi-stage mixing of materials through the above scheme, connecting rods are installed on the inner walls of mixing tank 1, mixing tank 2, and mixing tank 3. The stirring blades are fixed to the surface of the corresponding connecting rods. A motor causes one of the connecting rods to rotate, which in turn drives pulley 1 to rotate. Pulley 1, through synchronous belt 1, causes pulley 2 to rotate. Through the connection between pulley 2 and synchronous belt 2, pulley 3 rotates. This allows multiple connecting rods to rotate synchronously, and each connecting rod rotates at a different speed. The material is transferred between mixing tank 1, mixing tank 2, and mixing tank 3, and stirred sequentially to achieve staged mixing and improve the mixing effect. Furthermore, baffles at equal intervals are installed on the inner wall of each mixing tank to disrupt the liquid flow direction and further improve the mixing efficiency.

[0008] Furthermore, a fixing frame is fixedly connected to the upper surface of the motor, and the bottom surface of the fixing frame is fixedly connected to the upper surface of the mixing tank.

[0009] The above method involves installing the mounting bracket on the upper surface of the motor as a fixed connection, and connecting the bottom surface of the mounting bracket to the upper surface of the mixing tank as a fixed connection, thereby achieving the effect of positioning and installing the motor.

[0010] Furthermore, the outer surfaces of mixing tank one, mixing tank two, and mixing tank three are all fixedly connected to mounting brackets, and the outer surface of mixing tank one is fixedly connected to a feed pipe.

[0011] The above scheme involves fixing mounting brackets on the surfaces of mixing tank 1, mixing tank 2, and mixing tank 3 to support them. A feed pipe is installed on the surface of mixing tank 1 to facilitate the addition of materials into the interior of mixing tank 1 for mixing.

[0012] Furthermore, a mounting base plate is provided below the mixing tank, and the bottom surface of each mounting bracket is fixedly connected to the upper surface of the mounting base plate.

[0013] By using the above method, the mounting base plate is placed below the first mixing tank, and the upper surface of the mounting base plate is connected to the corresponding mounting bracket, which can fix the mounting bracket and improve the stability of the first, second, and third mixing tanks.

[0014] Furthermore, the bottom surface of the mixing tank is fixedly connected to a discharge pipe, and a pump body is fixedly installed at the other end of the discharge pipe.

[0015] With the above scheme, the discharge pipe is installed on the bottom of the mixing tank, which facilitates the transfer of the mixed material inside the mixing tank. The pump body is installed at the other end of the discharge pipe, which allows the material inside the mixing tank to be extracted.

[0016] Furthermore, a conveying pipe is fixedly installed at the output end of the pump body one, the outer surface of the conveying pipe one is fixedly connected to the inner wall of the mixing tank two, and a discharge pipe is fixedly connected to the bottom surface of the mixing tank three.

[0017] With the above scheme, the conveying pipe is installed at the output end of the pump body, and the other end of the conveying pipe is connected to the mixing tank. The pump body allows the material to be transferred to the interior of the mixing tank for stirring through the conveying pipe. The discharge pipe is installed on the bottom of the mixing tank, and the discharge pipe facilitates the discharge of the finally mixed material.

[0018] Furthermore, the bottom surface of the mixing tank is fixedly connected to the discharge pipe, and the other end of the discharge pipe is fixedly installed with the pump body.

[0019] With the above scheme, the discharge pipe 2 is installed on the bottom of the mixing tank 2, and the mixed material inside the mixing tank 2 is discharged through the discharge pipe 2. The pump body 2 is installed at the other end of the discharge pipe 2, and the material inside the mixing tank 2 is extracted through the connection between the pump body 2 and the discharge pipe 2.

[0020] Furthermore, a conveying pipe is fixedly installed at the output end of the pump body two, and the outer surface of the conveying pipe two is fixedly connected to the outer surface of the mixing tank three. Atomizing nozzles are fixedly installed at the other ends of the feed pipe, the conveying pipe one, and the conveying pipe two.

[0021] With the above scheme, the second conveying pipe is installed at the output end of the second pump body, and the other end of the second conveying pipe is connected to the surface of the third mixing tank, so that the mixed material inside the second mixing tank can be transferred to the third mixing tank for final mixing. Atomizing nozzles are installed at the other ends of the feed pipe, the first conveying pipe, and the second conveying pipe, so that the liquid can be atomized and sprayed into the corresponding mixing tank, increasing the liquid contact area and improving the mixing efficiency.

[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0023] This liquid mixing device comprises three components: pulley one, pulley two, and pulley three; and mixing tank one, mixing tank two, and mixing tank three. A motor drives pulley one to rotate, which in turn, under the action of synchronous belt one, causes pulley two to rotate, and under the action of synchronous belt two, causes pulley three to rotate. This, in turn, causes the corresponding connecting rods to rotate, which in turn drives the corresponding stirring blades to rotate. Each connecting rod rotates at a different speed, allowing the material to be mixed step-by-step in each different mixing tank, improving the mixing effect. Installed baffles disrupt the liquid flow direction, further improving mixing efficiency. Atomizing nozzles are installed at the outlets of the feed pipe, conveying pipe one, and conveying pipe two, allowing the liquid to be atomized and sprayed into the corresponding mixing tanks, increasing the liquid contact area and improving mixing efficiency. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the entire application;

[0025] Figure 2 This is the overall main view structure diagram of this application;

[0026] Figure 3 This is a structural diagram showing the connection relationship between the feed pipe and the mixing tank in this application;

[0027] Figure 4 This is a structural diagram showing the connection relationship between the connecting rod and the stirring blade in this application;

[0028] Figure 5 This is a structural diagram showing the connection relationship between the first major section and the first synchronous band in this application.

[0029] In the picture:

[0030] 1. Mixing tank one; 2. Mixing tank two; 3. Mixing tank three; 4. Connecting rod; 5. Stirring blade; 6. Baffle plate; 7. Pulley one; 8. Synchronous belt one; 9. Pulley two; 10. Synchronous belt two; 11. Pulley three; 12. Motor; 13. Fixing frame; 14. Mounting frame; 15. Mounting base plate; 16. Feed pipe; 17. Discharge pipe one; 18. Pump body one; 19. Conveying pipe one; 20. Discharge pipe two; 21. Pump body two; 22. Conveying pipe two; 23. Feed pipe; 24. Atomizing nozzle. Detailed Implementation

[0031] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] Please see Figure 1 , Figure 4 and Figure 5 This embodiment of a liquid mixing device includes a mixing tank 1, a mixing tank 2, and a mixing tank 3. The inner walls of the mixing tanks 1, 2, and 3 are all fixedly equipped with equally spaced baffles 6. The inner walls of the mixing tanks 1, 2, and 3 are all rotatably connected to connecting rods 4. Two stirring blades 5 are fixedly connected to the outer surface of each connecting rod 4. A motor 12 is fixedly installed at the top of one of the connecting rods 4. Above the mixing tank 1 are a pulley 7, two pulleys 9, and a pulley 11. The inner walls of the pulleys 7, 9, and 11 are fixedly connected to the outer surfaces of the corresponding connecting rods 4. A synchronous belt 8 is drivingly connected between the pulley 7 and the corresponding pulley 9, and a synchronous belt 10 is drivingly connected between the pulley 11 and the corresponding pulley 9.

[0033] Please see Figure 1 , Figure 2 and Figure 4 A fixing bracket 13 is fixedly connected to the upper surface of the motor 12. The bottom surface of the fixing bracket 13 is fixedly connected to the upper surface of the mixing tank 1. The fixing bracket 13 is installed on the upper surface of the motor 12 and is set as a fixed connection. The bottom surface of the fixing bracket 13 is connected to the upper surface of the mixing tank 1 and is set as a fixed connection, thereby achieving the positioning and installation effect of the motor 12.

[0034] Please see Figure 1 , Figure 2 and Figure 3 The outer surfaces of mixing tank 1, mixing tank 2, and mixing tank 3 are all fixedly connected with mounting brackets 14. The outer surface of mixing tank 1 is fixedly connected with a feed pipe 16. The mounting brackets 14 are fixedly fixed on the surfaces of mixing tank 1, mixing tank 2, and mixing tank 3, and the mounting brackets 14 support the mixing tank 1, mixing tank 2, and mixing tank 3. The feed pipe 16 installed on the surface of mixing tank 1 makes it easy to add materials into the interior of mixing tank 1 for mixing.

[0035] Please see Figure 1 , Figure 2 and Figure 3A mounting base plate 15 is provided below the mixing tank 1. The bottom surface of each mounting bracket 14 is fixedly connected to the upper surface of the mounting base plate 15. By placing the mounting base plate 15 below the mixing tank 1 and connecting the upper surface of the mounting base plate 15 to the corresponding mounting bracket 14, the mounting bracket 14 can be fixed, thereby improving the stability of the mixing tank 1, the mixing tank 2, and the mixing tank 3.

[0036] Please see Figure 2 , Figure 3 and Figure 4 The bottom surface of the mixing tank 1 is fixedly connected to the discharge pipe 17, and the other end of the discharge pipe 17 is fixedly installed with the pump body 18. The discharge pipe 17 is installed on the bottom surface of the mixing tank 1, so that the mixed material inside the mixing tank 1 can be easily transferred out. The pump body 18 is installed on the other end of the discharge pipe 17, so that the material inside the mixing tank 1 can be extracted through the pump body 18 and the discharge pipe 17.

[0037] Please see Figure 2 , Figure 3 and Figure 4 A conveying pipe 19 is fixedly installed at the output end of the pump body 18. The outer surface of the conveying pipe 19 is fixedly connected to the inner wall of the mixing tank 2. A discharge pipe 23 is fixedly connected to the bottom surface of the mixing tank 3. The conveying pipe 19 is installed at the output end of the pump body 18, and the other end of the conveying pipe 19 is connected to the mixing tank 2. The material can be transferred to the inside of the mixing tank 2 through the conveying pipe 19 by the pump body 18 for stirring. The discharge pipe 23 is installed on the bottom surface of the mixing tank 3, and the final mixed material is discharged through the discharge pipe 23.

[0038] Please see Figure 2 , Figure 3 and Figure 4 The bottom surface of the mixing tank 2 is fixedly connected to the discharge pipe 20. The other end of the discharge pipe 20 is fixedly installed with the pump body 21. The discharge pipe 20 is installed on the bottom surface of the mixing tank 2, and the mixed material inside the mixing tank 2 is discharged through the discharge pipe 20. The pump body 21 is installed on the other end of the discharge pipe 20. Through the connection between the pump body 21 and the discharge pipe 20, the material inside the mixing tank 2 is extracted.

[0039] Please see Figure 2 and Figure 4A conveying pipe 22 is fixedly installed at the output end of pump body 21. The outer surface of conveying pipe 22 is fixedly connected to the outer surface of mixing tank 3. Atomizing nozzles 24 are fixedly installed at the other end of feed pipe 16, conveying pipe 19, and conveying pipe 22. By installing conveying pipe 22 at the output end of pump body 21 and connecting the other end of conveying pipe 22 to the surface of mixing tank 3, the mixed material inside mixing tank 22 can be transferred to mixing tank 3 for final mixing. The atomizing nozzles 24 installed at the other end of feed pipe 16, conveying pipe 19, and conveying pipe 22 can atomize the liquid and spray it into the corresponding mixing tank, increasing the liquid contact area and improving mixing efficiency.

[0040] This embodiment of a liquid mixing device includes components such as pulley 7, pulley 9, and pulley 11, and mixing tanks 1, 2, and 3. A motor 12 drives pulley 7 to rotate, which in turn, under the action of synchronous belt 8, causes pulley 9 to rotate, and under the action of synchronous belt 10, causes pulley 11 to rotate. This, in turn, causes the corresponding connecting rod 4 to rotate, which in turn drives the corresponding stirring blade 5 to rotate. Each connecting rod 4 rotates at a different speed, allowing the material to be mixed step-by-step in each different mixing tank, improving the mixing effect. A baffle 6 is installed to disrupt the liquid flow direction, further improving mixing efficiency. Atomizing nozzles 24 are installed at the outlets of the feed pipe 16, conveying pipe 19, and conveying pipe 22 to atomize the liquid and spray it into the corresponding mixing tanks, increasing the liquid contact area and improving mixing efficiency.

[0041] It should be noted that the bottom surfaces of pump body 18 and pump body 21 are connected and fixed to the upper surface of mounting base plate 15, so that pump body 18 and pump body 21 can work stably. The modules of pulley 1 7, pulley 2 9 and pulley 3 11 decrease sequentially. When pulley 1 7 rotates pulley 2 9 through synchronous belt 1 8, the rotation speed of connecting rod 4 is twice as fast as that of the first connecting rod 4. When pulley 3 11 rotates, the rotation speed of connecting rod 4 inside mixing tank 3 is twice as fast as that of connecting rod 4 inside mixing tank 2.

[0042] The working principle of the above embodiments is as follows:

[0043] Material is transferred to the interior of mixing tank 1 through feed pipe 16 and atomizing nozzle 24. At this time, motor 12 is started, causing pulley 7 to rotate. Under the action of synchronous belt 8, pulley 9 rotates, and under the action of synchronous belt 10, pulley 11 rotates, thereby causing the corresponding connecting rod 4 to rotate. The connecting rod 4 drives the corresponding stirring blade 5 to rotate, and the material is stirred inside mixing tank 1. After stirring, the material is transferred to the inner wall of mixing tank 2 through discharge pipe 17, pump body 18, and conveying pipe 19. The stirring blades 5 stir the material, and then, under the action of the discharge pipe 20, pump body 21, and conveying pipe 22, the material is transferred to the interior of the mixing tank 3. Finally, the stirring blades 5 inside the mixing tank 3 stir the material. Since the rotation speed of each connecting rod 4 is different, the material can be mixed step by step in each different mixing tank, improving the mixing effect. The installed baffle 6 can disrupt the liquid flow direction, further improving the mixing efficiency. The atomizing nozzle 24 can atomize the liquid and spray it into the corresponding mixing tank, increasing the liquid contact area and improving the mixing efficiency.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A liquid mixing device, comprising a first mixing tank (1), a second mixing tank (2), and a third mixing tank (3), characterized in that: The inner walls of the mixing tank 1 (1), mixing tank 2 (2) and mixing tank 3 (3) are all fixedly equipped with baffles (6) arranged at equal intervals. The inner walls of the mixing tank 1 (1), mixing tank 2 (2) and mixing tank 3 (3) are all rotatably connected with connecting rods (4). The outer surface of each connecting rod (4) is fixedly connected with two stirring blades (5). A motor (12) is fixedly installed at the top of one of the connecting rods (4). The mixing tank 1 (1) is provided with pulley 1 (7), two pulleys 2 (9) and pulley 3 (11). The inner walls of pulley 1 (7), two pulleys 2 (9) and pulley 3 (11) are all fixedly connected to the outer surface of the corresponding connecting rod (4). The pulley 1 (7) and the corresponding pulley 2 (9) are connected by a synchronous belt 1 (8). The pulley 3 (11) and the corresponding pulley 2 (9) are connected by a synchronous belt 2 (10).

2. A liquid mixing device according to claim 1, wherein: The upper surface of the motor (12) is fixedly connected to a fixing frame (13), and the bottom surface of the fixing frame (13) is fixedly connected to the upper surface of the mixing tank (1).

3. The liquid mixing device according to claim 1, characterized in that: The outer surfaces of the mixing tank 1 (1), mixing tank 2 (2) and mixing tank 3 (3) are all fixedly connected to the mounting bracket (14), and the outer surface of the mixing tank 1 (1) is fixedly connected to the feed pipe (16).

4. A liquid mixing device according to claim 3, characterized in that: The mixing tank (1) is provided with a mounting base plate (15) below it, and the bottom surface of each mounting bracket (14) is fixedly connected to the upper surface of the mounting base plate (15).

5. The liquid mixing device of claim 1, wherein: The bottom surface of the mixing tank (1) is fixedly connected to the discharge pipe (17), and the other end of the discharge pipe (17) is fixedly installed with the pump body (18).

6. A liquid mixing device according to claim 5, characterized in that: The output end of the pump body (18) is fixedly installed with a conveying pipe (19), the outer surface of the conveying pipe (19) is fixedly connected to the inner wall of the mixing tank (2), and the bottom surface of the mixing tank (3) is fixedly connected with a discharge pipe (23).

7. The liquid mixing device of claim 3, wherein: The bottom surface of the mixing tank 2 (2) is fixedly connected to the discharge pipe 2 (20), and the other end of the discharge pipe 2 (20) is fixedly installed with the pump body 2 (21).

8. A liquid mixing device according to claim 7, characterized in that: The output end of the pump body 2 (21) is fixedly installed with the conveying pipe 2 (22), the outer surface of the conveying pipe 2 (22) is fixedly connected to the outer surface of the mixing tank 3 (3), and the other end of the feed pipe (16), the conveying pipe 1 (19) and the conveying pipe 2 (22) are all fixedly installed with atomizing nozzles (24).

Citation Information

Patent Citations

  • Liquid mixing device

    CN218422605U