Spraying device convenient to clean and used for power cable production and manufacturing

By introducing cleaning and drying components into the spraying equipment used in the production of power cables, the problem of incomplete cleaning of the cable's outer surface before spraying was solved, resulting in better spraying effects.

CN224181152UActive Publication Date: 2026-05-01SHANGHAI XIANTONG ELECTRIC POWER ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI XIANTONG ELECTRIC POWER ENG CO LTD
Filing Date
2025-03-25
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing spraying equipment used in the production of power cables does not clean the outer surface of the cable before spraying, resulting in impurities affecting the spraying effect.

Method used

A spraying device including a cleaning component and a drying component was designed. The cleaning component cleans the outer surface of the cable through an annular cylinder and a cleaning element, while the drying component dries the cable surface through a blowing unit to ensure the spraying effect.

Benefits of technology

It effectively removes impurities from the outer surface of the cable, improves the coating effect, and avoids coating quality problems caused by incomplete cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a convenient-to-clean spraying device for producing and manufacturing power cables, which belongs to the technical field of cable production, and comprises a base, a spraying device arranged at the edge of one side of the top of the base, and a filtering device arranged at the top of the spraying device, a cleaning assembly and a drying assembly are arranged on the top of the base side by side. The cleaning assembly comprises a fixed seat mounted on the top surface of the base, an annular cylinder mounted in the fixed seat, a sweeping piece arranged on the side wall of the annular cylinder and an extrusion unit arranged on the outer side of the sweeping piece, and the sweeping piece comprises a movable rod movably connected to the inner ring and the outer ring of the annular cylinder and an arc-shaped plate mounted at one end of the movable rod; the drying assembly comprises a drying box installed between the fixing base and the spraying device and a blow-drying unit arranged in the drying box. Through the cleaning assembly and the drying assembly, the outer surface of the cable is cleaned, and the spraying effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cable production technology, and in particular to a spraying device for the production and manufacturing of power cables that is easy to clean. Background Technology

[0002] Cables, also known as insulated cables, are generally an assembly consisting of the following parts: one or more insulated cores, and their respective sheaths, overall protective layer, and outer sheath. To prevent corrosion caused by long-term exposure of the cable and its service life, special equipment is used to perform anti-corrosion treatment on the cable, such as spraying the surface of the cable.

[0003] A search revealed that Chinese Patent Publication No. CN222306118U discloses a spraying device for easy cleaning in the production and manufacturing of power cables. The device includes a housing and a cable body disposed on one side thereon. A cavity is provided on the inner side of the housing near the bottom. A first hollow groove is provided on the inner side of the housing near the top and communicates with the left and right outer walls. Multiple connecting pipes communicating with the first hollow groove are fixedly inserted into the inner top of the cavity. A square frame is slidably connected to the inner side wall of the cavity. The square frame is located below the connecting pipes. A purification filter plate is fixedly embedded in the square frame. A pair of support rods are slidably inserted into the front of the square frame. One end of the support rods passes through the square frame and is fixed to the inner side wall of the cavity. An opening corresponding to the square frame is provided on the front of the housing.

[0004] While the above solution has the advantage of facilitating the replacement of the purification filter plate, the outer surface of the cable was not cleaned before spraying, resulting in impurities adhering to the outer surface of the cable during spraying, which affected the spraying effect.

[0005] Therefore, there is an urgent need to provide a spraying device for the production and manufacturing of power cables that is easy to clean, in order to solve the above problems. Utility Model Content

[0006] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art, which does not clean the outer surface of the cable before spraying, resulting in impurities adhering to the outer surface of the cable during spraying affecting the spraying effect. This utility model provides a spraying device for power cable manufacturing that is easy to clean.

[0007] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a spraying device for manufacturing power cables that is easy to clean is provided, including a base, a spraying device installed on one side edge of the top of the base, and a filter device set on the top of the spraying device. A cleaning component and a drying component are arranged side by side on the top of the base.

[0008] The cleaning assembly includes a fixed base mounted on the top surface of the base, an annular cylinder mounted inside the fixed base, a cleaning component disposed on the side wall of the annular cylinder, and a squeezing unit disposed on the outside of the cleaning component.

[0009] The drying assembly includes a drying chamber installed between the fixed base and the spraying device, and a drying unit located inside the drying chamber.

[0010] The present invention is further configured such that a through hole is provided in the middle of the fixing base.

[0011] The present invention is further configured such that: the number of the cleaning components is multiple sets, and the multiple sets of the cleaning components are distributed in a circular array with the center point of the annular cylinder as the center;

[0012] The cleaning component includes a movable rod movably connected to the inner and outer rings of the annular cylinder, an arc-shaped plate installed at one end of the movable rod, and a cleaning pad disposed on the inner surface of the arc-shaped plate. The other end of the movable rod is provided with a first oblique cut surface.

[0013] The cleaning component also includes a limiting ring installed on the outside of the movable rod and a reset component disposed on the side of the limiting ring.

[0014] The present invention is further configured such that: the inner and outer rings of the annular cylinder are provided with corresponding through holes on their side walls, and a sealing ring is provided at the through hole.

[0015] The present invention is further configured such that: the extrusion unit includes a threaded groove disposed on the side wall of the fixed seat and a ring body threadedly connected inside the threaded groove, wherein a second oblique surface is provided at the inner edge of the ring body, and the size of the second oblique surface is adapted to the size of the first oblique surface.

[0016] The present invention is further configured such that: the cleaning component also includes a water supply pipe installed at the top of the annular cylinder sidewall and a drain pipe disposed at the bottom of the annular cylinder sidewall.

[0017] The present invention is further configured such that: the inner ring sidewall of the annular cylinder is provided with spray holes, and the sidewall of the arc-shaped plate is provided with a circular hole.

[0018] The present invention is further configured such that: the drying unit includes an air-gathering pipe installed at the top of the inner wall of the drying chamber and an annular pipe installed at the bottom of the air-gathering pipe, the annular pipe being connected to the air-gathering pipe, and a nozzle being installed on the wall of the annular pipe.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. This utility model uses a cleaning component to insert the cable to be sprayed through the perforation and then through the spraying device. The operator then rotates the ring body along the threaded groove. When the ring body rotates, it abuts against one end of the movable rod and, with the cooperation of the second and first inclined surfaces, squeezes the movable rod into the annular cylinder. When the movable rod moves, it simultaneously pushes the arc plate and the cleaning pad, so that the cleaning pad comes into contact with the outer surface of the cable. Then, an external water pipe is connected to a water supply pipe, and water enters the annular cylinder through the water supply pipe. The cleaning pad is then wetted by the spray holes and round holes, thereby cleaning the outer surface of the cable. The elasticity of the limiting ring and the reset component prevents excessive squeezing force from damaging the outer surface of the cable.

[0021] 2. This utility model, through its drying component, allows the cable to be moved into the drying chamber after the outer surface of the cable has been cleaned. The external hot air pipe is connected to the concentrator pipe, and the hot air enters the interior of multiple annular pipes through the concentrator pipe. It then works with the nozzles to spray the hot air onto the outer surface of the cable, thereby drying the outer surface of the cable and improving the coating effect. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a three-dimensional structural diagram of the cleaning component and drying component of this utility model;

[0024] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0025] Figure 4 for Figure 2 A magnified view of a section at point B.

[0026] In the diagram: 1. Base; 2. Spraying device; 3. Filtering device; 4. Cleaning component; 41. Fixing seat; 411. Perforation; 42. Annular cylinder; 421. Sealing ring; 422. Spray hole; 43. Cleaning component; 431. Movable rod; 432. Arc plate; 433. Cleaning pad; 434. Limiting ring; 435. Reset component; 44. Extrusion unit; 441. Threaded groove; 442. Ring body; 45. Water supply pipe; 46. Drainage pipe; 5. Drying component; 51. Drying box; 52. Drying unit; 521. Concentrating air pipe; 522. Annular pipe; 523. Spray head. Detailed Implementation

[0027] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0028] Please see Figures 1-4 A spraying device for manufacturing power cables that is easy to clean includes a base 1, a spraying device 2 installed on one side edge of the top of the base 1, and a filter device 3 set on the top of the spraying device 2. The spraying device 2 consists of a box and a spray gun installed inside the box. The filter device 3 consists of a filter shell installed on the top of the box and a purification filter plate installed on the top of the filter shell. The purification filter plate is detachable. Both are existing technologies. A cleaning component 4 and a drying component 5 are arranged side by side on the top of the base 1. The cleaning component 4 is used to clean the outer surface of the cable, and the drying component 5 is used to dry the surface of the cable.

[0029] The cleaning component 4 includes a fixed seat 41 installed on the top surface of the base 1, an annular cylinder 42 installed inside the fixed seat 41, a cleaning component 43 disposed on the side wall of the annular cylinder 42, and a squeezing unit 44 disposed on the outside of the cleaning component 43.

[0030] The drying assembly 5 includes a drying chamber 51 installed between the fixed base 41 and the spraying device 2, and a drying unit 52 disposed inside the drying chamber 51.

[0031] The fixing base 41 has a through hole 411 in the middle, which is used to pass cables through.

[0032] The cleaning components 43 are in multiple sets, and the multiple sets of cleaning components 43 are arranged in a circular array with the center point of the annular cylinder 42 as the center. The outer surface of the cable is cleaned in all aspects by the multiple sets of cleaning components 43.

[0033] The cleaning component 43 includes a movable rod 431 movably connected to the inner and outer rings of the annular cylinder 42, an arc plate 432 installed at one end of the movable rod 431, and a cleaning pad 433 disposed on the inner surface of the arc plate 432. The other end of the movable rod 431 is provided with a first oblique cut surface. Preferably, the cleaning pad 433 is made of sponge material.

[0034] The cleaning component 43 also includes a limiting ring 434 installed on the outside of the movable rod 431 and a reset component 435 disposed on the side of the limiting ring 434. Preferably, the reset component 435 is a reset spring.

[0035] The inner and outer rings of the annular cylinder 42 are provided with corresponding through holes on their side walls, and a sealing ring 421 is provided at the through hole.

[0036] The extrusion unit 44 includes a threaded groove 441 disposed on the side wall of the fixed base 41 and a ring 442 threadedly connected inside the threaded groove 441. The inner edge of the ring 442 is provided with a second oblique surface, the size of which is adapted to the size of the first oblique surface. Preferably, the outer surface of the ring 442 is provided with anti-slip texture.

[0037] The cleaning component 4 also includes a water supply pipe 45 installed on the top of the side wall of the annular cylinder 42 and a drain pipe 46 located at the bottom of the side wall of the annular cylinder 42.

[0038] The inner ring sidewall of the annular cylinder 42 is provided with spray holes 422, and the sidewall of the arc plate 432 is provided with round holes. Preferably, there are multiple round holes, which are equidistantly distributed on the sidewall of the arc plate 432.

[0039] The drying unit 52 includes an air-gathering pipe 521 installed on the top of the inner wall of the drying chamber 51 and an annular pipe 522 installed at the bottom of the air-gathering pipe 521. The annular pipe 522 is connected to the air-gathering pipe 521, and a nozzle 523 is installed on the pipe wall of the annular pipe 522. Preferably, there are multiple annular pipes 522, which are equidistantly distributed inside the drying chamber 51.

[0040] In use, the cable to be coated is first threaded through the through hole 411 and then through the coating device 2. The operator then rotates the ring 442 along the threaded groove 441. When the ring 442 rotates, it abuts against one end of the movable rod 431 and, with the cooperation of the second and first oblique surfaces, squeezes the movable rod 431 into the annular cylinder 42. When the movable rod 431 moves, it simultaneously pushes the arc plate 432 and the cleaning pad 433 to move, so that the cleaning pad 433 comes into contact with the outer surface of the cable. Then, the external water pipe is connected to the water supply pipe 45, and the water source enters the annular cylinder 42 through the water supply pipe 45 and wets the cleaning pad 433 through the spray hole 422 and the round hole, thereby cleaning the outer surface of the cable. The limiting ring 434 and the reset piece 435 prevent excessive squeezing force from damaging the outer surface of the cable.

[0041] After the outer surface of the cable is cleaned, the cable is moved into the drying chamber 51. The external hot air pipe is connected to the air-concentrating pipe 521. Hot air enters the interior of multiple annular pipes 522 through the air-concentrating pipe 521 and is sprayed onto the outer surface of the cable through the nozzle 523, thereby drying the outer surface of the cable in preparation for subsequent coating work.

[0042] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A spraying device for manufacturing power cables that is easy to clean, comprising a base (1), a spraying device (2) mounted on one side edge of the top of the base (1), and a filter device (3) disposed on the top of the spraying device (2), characterized in that: The cleaning component (4) and the drying component (5) are arranged side by side on the top of the base (1); The cleaning assembly (4) includes a fixed seat (41) installed on the top surface of the base (1), an annular cylinder (42) installed inside the fixed seat (41), a cleaning component (43) disposed on the side wall of the annular cylinder (42), and a squeezing unit (44) disposed on the outside of the cleaning component (43). The drying assembly (5) includes a drying chamber (51) installed between the fixed base (41) and the spraying device (2) and a drying unit (52) disposed inside the drying chamber (51).

2. The power cable manufacturing spraying device for easy cleaning according to claim 1, characterized in that: The fixing base (41) has a through hole (411) in the middle.

3. The power cable manufacturing spraying device for easy cleaning of claim 2, wherein: The number of the cleaning components (43) is multiple sets, and the multiple sets of cleaning components (43) are arranged in a circular array with the center point of the annular cylinder (42) as the center; The cleaning component (43) includes a movable rod (431) movably connected to the inner and outer rings of the annular cylinder (42), an arc plate (432) installed at one end of the movable rod (431), and a cleaning pad (433) provided on the inner surface of the arc plate (432). The other end of the movable rod (431) is provided with a first oblique surface. The cleaning component (43) also includes a limiting ring (434) installed on the outside of the movable rod (431) and a reset component (435) disposed on the side of the limiting ring (434).

4. The power cable manufacturing spraying device for easy cleaning of claim 3, wherein: The inner and outer rings of the annular cylinder (42) are provided with corresponding through holes on their side walls, and a sealing ring (421) is provided at the through hole.

5. The spraying device for manufacturing power cables that is easy to clean, as described in claim 4, is characterized in that: The extrusion unit (44) includes a threaded groove (441) disposed on the side wall of the fixed seat (41) and a ring (442) threadedly connected inside the threaded groove (441). The inner edge of the ring (442) is provided with a second oblique surface, and the size of the second oblique surface is adapted to the size of the first oblique surface.

6. The power cable manufacturing spraying device for easy cleaning of claim 5, wherein: The cleaning assembly (4) also includes a water supply pipe (45) installed on the top of the side wall of the annular cylinder (42) and a drain pipe (46) located at the bottom of the side wall of the annular cylinder (42).

7. The power cable manufacturing spray coating device of claim 6, wherein: The inner ring sidewall of the annular cylinder (42) is provided with spray holes (422), and the sidewall of the arc plate (432) is provided with round holes.

8. The power cable manufacturing spraying device of claim 7, wherein: The drying unit (52) includes a concentrator pipe (521) installed on the top of the inner wall of the drying box (51) and an annular pipe (522) installed at the bottom of the concentrator pipe (521). The annular pipe (522) is connected to the concentrator pipe (521), and a nozzle (523) is installed on the pipe wall of the annular pipe (522).

Citation Information

Patent Citations

  • Spraying device convenient to clean and used for power cable production and manufacturing

    CN222306118U