Color steel plate cutting device with dust falling treatment function
By introducing a dustproof box, spray rack, and scraper system into the color steel plate cutting device, the problem of water mist and debris flowing on the cutting table is solved, achieving efficient dust reduction and cleaning effects and keeping the cutting table surface clean.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG PORT CHINA BUILDING MATERIALS GRP CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-01
AI Technical Summary
In existing color steel plate cutting equipment, water mist gathers on the cutting table during dust suppression, forming water flow, which affects cutting quality and cleaning efficiency.
A device comprising a dustproof box, a spray rack, a scraper, and a collection box is designed to prevent water mist and debris from flowing on the work surface and keep the work surface clean by using spray dust suppression, scraper cleaning, and collection trough to collect debris.
It effectively collects the debris and water mist generated during cutting, preventing debris and water flow from affecting the cutting of the next color steel plate, reducing cleaning time, and extending the service life of the dustproof box.
Smart Images

Figure CN224182169U_ABST
Abstract
Description
A color steel plate cutting device with dust reduction function Technical Field
[0001] This utility model relates to the field of cutting component technology, and in particular to a color steel plate cutting device with dust reduction function. Background Technology
[0002] Color steel plate cutting components are key equipment for the efficient processing of color steel plates (steel plates with organic coatings, which are lightweight, aesthetically pleasing, and corrosion-resistant). Their core functions are reflected in multiple aspects such as precise processing, improved efficiency, and expanded application scenarios. Color steel plate cutting components are specialized equipment used for the precise cutting of color steel plates (a type of steel plate with organic coatings, which are lightweight, aesthetically pleasing, and corrosion-resistant), and are widely used in industries such as construction, home appliances, and automobile manufacturing.
[0003] An existing color steel plate cutting device with dust suppression function (announcement number: CN216096738U) has at least the following drawbacks: although it is convenient to suppress and store the dust generated during cutting, the water mist that falls and collects on the cutting table will form a water flow that carries dust and debris, affecting the cutting of other color steel plates. At the same time, the water flow will also slide down along the edge of the cutting table, which is not conducive to the cleaning by the staff after the cutting is completed. Summary of the Invention
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a color steel plate cutting device with dust reduction function.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A color steel plate cutting device with dust reduction function includes a machine tool, a collection box, and drive cylinders. The machine tool has a table on top, and several feeding grooves are formed on the top of the table. A receiving groove is formed on both sides of the machine tool near the feeding grooves, and the receiving grooves are connected to the feeding grooves. The collection box is located inside the receiving grooves, and the feeding grooves are located on top of the receiving grooves. Several sliding grooves are formed on the top of the machine tool, and the table is located between these sliding grooves. A CNC crossbeam is provided on the top of the table, and both ends of the CNC crossbeam are located inside the sliding grooves. Several drive cylinders are fixedly connected to the back side of the CNC crossbeam, and a scraper is fixedly connected to the telescopic end of each drive cylinder by bolts. The scraper is located on the top of the table.
[0007] As a further embodiment of this utility model, a cutting assembly is slidably installed on the side of the CNC crossbeam away from the drive cylinder. The cutting assembly includes a first cylinder, a cutting body, and a magnetic insertion plate. The first cylinder is fixedly connected to the drag chain of the CNC crossbeam.
[0008] As a further embodiment of this utility model, the telescopic end of the first cylinder is fixedly connected to the top of the cutting body, a magnetic insertion plate is fixedly connected to the back side of the cutting body by bolts, and a dustproof box is provided on one side of the CNC cross frame, the dustproof box covering the outside of the cutting assembly.
[0009] As a further embodiment of this utility model, a plurality of side slots are provided at the back opening of the dust box, the side slots are slidably inserted into the magnetic insertion plate, the dust box is magnetically connected to the magnetic insertion plate of the cutting assembly through the side slots, and a spray rack is fixedly connected inside the dust box, the spray rack being located at the top of the cutting body.
[0010] As a further embodiment of this utility model, the dustproof box is fixedly connected to several retaining frames on the outside. The dustproof box and the cutting assembly are both located on the top of the machine tool. A water supply pipe is provided on one side of the machine tool. One end of the water supply pipe passes through several retaining frames and the top of the dustproof box and is fixedly connected to the top of the spray frame. A placement slot is provided on one side of the machine tool.
[0011] As a further embodiment of this utility model, a water tank is provided inside the placement trough, and an inlet pipe and a pipeline are fixedly connected through the top of the water tank. The other end of the water delivery pipe passes through the pipeline and is fixedly connected to a water pump. The water pump is located inside the water tank. A stopper is rotatably connected to a section of the outer wall of the water delivery pipe near the water tank. The stopper is threadedly connected to the pipe opening.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. Dust is generated during the cutting of color steel plates. The spray frame inside the dustproof box sprays water mist to suppress the dust. At the same time, the water mist also carries the debris generated during the cutting of the color steel plates down. The water mist adheres to the surface of the color steel plates, and the water mist gathers to form a water flow that flows down the color steel plates. The operator manually unloads the cut color steel plates. To prevent debris from adhering to the machine tool table and affecting the cutting of the next color steel plate, the operator activates the drive cylinder. The extension end of the drive cylinder pushes the scraper down and against the top of the table. At the same time, the CNC cross frame slides in the slide groove, driving the drive cylinder and scraper to slide on the top of the table, scraping the falling water and debris into the unloading chute. The water flow carrying the debris enters the collection box through the unloading chute for collection, preventing debris and wastewater from flowing on the table and affecting the cutting of other color steel plates. This also keeps the table clean and avoids time-consuming cleaning by the operator after cutting.
[0014] 2. When the cutting unit is cutting the color steel plate, the dustproof box covers the cutting unit, causing the cutting debris and dust to gather inside the dustproof cover. At the same time, the water pump inside the water tank starts, and the water pump draws in water and transmits it to the spray frame through the water pipe. The water flow is converted into water mist by the water mist frame and sprayed out. The water mist treats the dust generated by cutting. At the same time, the water mist sprays on the inner wall of the dustproof box. The water mist gathers and carries the debris down the inner wall of the dustproof box, preventing the cutting debris from sticking to the inner wall of the dustproof box and affecting the service life of the dustproof box. The staff lifts the dustproof box to detach it from the cutting component, which makes it convenient for the staff to regularly maintain and inspect the cutting component, and also facilitates the replacement of the dustproof box. Attached Figure Description
[0015] Figure 1 is a three-dimensional structural schematic diagram of a color steel plate cutting device with dust reduction function proposed in this utility model;
[0016] Figure 2 is a cross-sectional structural schematic diagram of a color steel plate cutting device with dust reduction function proposed in this utility model.
[0017] Figure 3 is a schematic diagram of the machine tool of a color steel plate cutting device with dust reduction function proposed in this utility model.
[0018] Figure 4 is a schematic diagram of the dustproof box of a color steel plate cutting device with dust reduction function proposed in this utility model.
[0019] Figure 5 is a schematic diagram of the water tank of a color steel plate cutting device with dust reduction function proposed in this utility model.
[0020] In the diagram: 1. Machine tool; 101. Slide; 102. Table; 103. Feed chute; 104. Storage chute; 105. Placement chute; 2. Collection box; 3. Drive cylinder; 301. Scraper; 4. CNC crossbeam; 5. Cutting assembly; 501. First cylinder; 502. Cutting body; 503. Magnetic insert plate; 6. Dustproof box; 601. Sprayer; 602. Side slot; 603. Fixing frame; 7. Water supply pipe; 701. Plug; 702. Water pump; 8. Water tank; 801. Water inlet pipe; 802. Pipe. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Referring to Figures 1-5, a color steel plate cutting device with dust reduction function includes a machine tool 1, a material collection box 2, and a drive cylinder 3. The top of the machine tool 1 is provided with a table 102, and the top of the table 102 is provided with several material feeding grooves 103. The two sides of the machine tool 1 near the material feeding grooves 103 are provided with a storage groove 104, which is connected to the material feeding grooves 103. The material collection box 2 is located inside the storage groove 104, and the material feeding grooves 103 are located on top of the storage groove 104. The top of the machine tool 1 is provided with several sliding grooves 101, and the table 102 is located between the sliding grooves 101. The top of the table 102 is provided with a CNC crossbeam 4, and both ends of the CNC crossbeam 4 are located inside the sliding grooves 101. Several drive cylinders 3 are fixedly connected to the back side of the CNC crossbeam 4. The telescopic ends of the drive cylinders 3 are fixedly connected to scrapers 301 by bolts, and the scrapers 301 are located on the top of the table 102.
[0025] During operation, dust is generated during the cutting of the color steel sheet. The spray frame 601 inside the dustproof box 6 sprays water mist to suppress the dust. At the same time, the water mist also carries the debris generated during the cutting of the color steel sheet down. As the water mist adheres to the surface of the color steel sheet, it gathers and forms a water flow that runs down the color steel sheet. The operator manually unloads the cut color steel sheet. To prevent debris from adhering to the table 102 of the machine tool 1 and affecting the cutting of the next color steel sheet, the operator starts the drive cylinder 3. The extension end of the drive cylinder 3 pushes the scraper. 301 moves down and rests against the top of the table 102. At the same time, the CNC crossbeam 4 slides in the slide 101, driving the drive cylinder 3 and scraper 301 to slide on the top of the table 102, scraping the descending water and debris into the feeding trough 103. The water carries the debris through the feeding trough 103 into the collection box 2 for collection, preventing debris and sewage from flowing on the table 102 and affecting the cutting of other color steel plates. At the same time, it keeps the table 102 clean and avoids time-consuming cleaning by workers after cutting.
[0026] In this embodiment, a cutting assembly 5 is slidably installed on the side of the CNC cross frame 4 away from the drive cylinder 3. The cutting assembly 5 includes a first cylinder 501, a cutting body 502 and a magnetic insertion plate 503. The first cylinder 501 is fixedly connected to the drag chain of the CNC cross frame 4.
[0027] During use, the drag chain on the top of the CNC crossbeam 4 drives the cutting assembly 5 and the dustproof box 6 to slide left and right, facilitating the cutting of the color steel plate. The telescopic end of the first cylinder 501 pushes the cutting body 502 and the dustproof box 6 down. The cutting body 502 includes a cutting blade, a drive motor and an outer protective box. The drive motor is installed inside the outer protective box. The output end of the drive motor drives the cutting blade to rotate and cut the color steel plate. The CNC crossbeam 4 slides inside the slide groove 101 of the machine tool 1 through the lead screw (existing cutting equipment has CNC crossbeam 4 sliding technology), which facilitates the forward and backward sliding of the CNC crossbeam 4 for position adjustment. At the same time, it also helps the scraper 301 push the table 102 to discharge wastewater and debris.
[0028] In this embodiment, the telescopic end of the first cylinder 501 is fixedly connected to the top of the cutting body 502, and a magnetic insert plate 503 is fixedly connected to the back side of the cutting body 502 by bolts. A dustproof box 6 is provided on one side of the CNC cross frame 4, and the dustproof box 6 covers the outside of the cutting assembly 5.
[0029] When in use, when the cutting body 502 cuts the color steel plate, the dust box 6 covers the cutting body 502, so that the debris and dust generated during cutting are gathered in the dust cover. At the same time, the water pump 702 inside the water tank 8 is started. The water pump 702 draws in the water and is transmitted to the spray frame 601 through the water pipe 7. The water flow is converted into water mist by the water mist frame and sprayed out. The water mist is used to suppress the dust generated during cutting.
[0030] In this embodiment, a plurality of side slots 602 are provided at the back opening of the dust box 6. The side slots 602 are slidably inserted into the magnetic insertion plate 503. The dust box 6 is magnetically connected to the magnetic insertion plate 503 of the cutting assembly 5 through the side slots 602. A spray rack 601 is fixedly connected inside the dust box 6. The spray rack 601 is located on the top of the cutting body 502.
[0031] During use, water mist is sprayed onto the inner wall of the dust box 6. The water mist gathers and carries the debris down the inner wall of the dust box 6, preventing the cutting debris from sticking to the inner wall of the dust box 6 and affecting the service life of the dust box 6. When the operator lifts the dust box 6, the side slot 602 is removed from the magnetic insert plate 503, and the dust box 6 is separated from the cutting assembly 5. This makes it convenient for the operator to regularly maintain and inspect the cutting assembly 5, and also facilitates the replacement of the cutting blade.
[0032] In this embodiment, a number of retaining frames 603 are fixedly connected to the outside of the dust box 6. The dust box 6 and the cutting assembly 5 are both located on the top of the machine tool 1. A water supply pipe 7 is provided on one side of the machine tool 1. One end of the water supply pipe 7 passes through the number of retaining frames 603 and the top of the dust box 6 and is fixedly connected to the top of the spray frame 601. A placement slot 105 is provided on the outside of the machine tool 1.
[0033] When in use, the retaining frame 603 limits the water supply pipe 7. The CNC beam moves while driving the water supply pipe 7 to move as well, so as to avoid the water supply pipe 7 from getting tangled and affecting the flow of tap water. The water tank 8 is placed in the placement groove 105 so that the height of the water tank 8 is lower than that of the placement groove 105, making it easier for staff to replenish water inside the water tank 8.
[0034] In this embodiment, a water tank 8 is provided inside the placement trough 105. A water inlet pipe 801 and a pipe 802 are fixedly connected through the top of the water tank 8. A water pump 702 is fixedly connected through the other end of the water supply pipe 7 to the pipe 802. The water pump 702 is located inside the water tank 8. A stopper 701 is rotatably connected to a section of the outer wall of the water supply pipe 7 near the water tank 8. The stopper 701 is threadedly connected to the opening of the pipe 802.
[0035] When in use, the staff rotates the plug 701, which rotates and moves upward to separate from the pipe 802, opening the pipe 802. The water supply pipe 7 is then pulled up to remove the water pump 702 inside the water tank 8 through the pipe 802, making it convenient for the staff to regularly inspect the water pump 702. The rotation of the plug 701 does not affect the water supply pipe 7.
[0036] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: When cutting color steel plates, dust is generated. The spray frame 601 inside the dustproof box 6 sprays water mist to reduce dust. At the same time, the water mist also carries the debris generated during the cutting of the color steel plates down. The water mist adheres to the surface of the color steel plates, and the water mist gathers to form a water flow that flows down from the color steel plates. The operator manually unloads the cut color steel plates. To prevent debris from adhering to the table 102 of the machine tool 1 and affecting the cutting of the next color steel plate, the operator starts the drive cylinder 3. The telescopic end of cylinder 3 pushes the scraper 301 down and abuts against the top of the table 102. At the same time, the CNC cross frame 4 slides in the slide groove 101, driving the drive cylinder 3 and the scraper 301 to slide on the top of the table 102, scraping the descending water and debris into the feeding trough 103. The water flow carries the debris through the feeding trough 103 into the collection box 2 for collection, preventing debris and sewage from flowing on the table 102 and affecting the cutting of other color steel plates. At the same time, it keeps the table 102 clean, avoiding time-consuming cleaning by workers after cutting. When the cutting body 502 is on the color steel plate... During cutting, the dustproof box 6 encloses the cutting body 502, causing the cutting debris and dust to gather inside the dustproof cover. Simultaneously, the water pump 702 inside the water tank 8 starts, drawing in water that is transmitted through the water pipe 7 to the spray frame 601. The water flow is converted into a water mist and sprayed out, using the water mist to suppress the dust generated during cutting. At the same time, the water mist sprays onto the inner wall of the dustproof box 6, causing the debris to collect and slide down the inner wall, preventing the cutting debris from adhering to the inner wall of the dustproof box 6 and affecting its service life. Workers lift the dust cover 6 to detach it from the cutting assembly 5, facilitating regular maintenance and inspection of the cutting assembly 5 and making it easier to replace the dust cover 6. In this solution, the electrical components are controlled by a matching external controller, and the control circuit can be easily programmed by those skilled in the art, constituting common knowledge in the field. This invention is used without modification, and since it primarily protects mechanical devices, the control method and circuit connections will not be explained in detail here.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A color steel plate cutting device with dust reduction function, comprising a machine tool (1), a collection box (2), and a drive cylinder (3), characterized in that, The machine tool (1) has a table (102) on its top, and a plurality of feeding slots (103) are provided on the top of the table (102). The machine tool (1) has a receiving slot (104) extending through both sides near the feeding slots (103), and the receiving slots (104) are connected to the feeding slots (103). The collecting box (2) is located inside the receiving slot (104), and the feeding slots (103) are located on top of the receiving slots (104). The machine tool (1) has a table (102) on its top, and a plurality of feeding slots (103) extending through the top of the feeding slots (103). A plurality of sliding grooves (101) are provided, and the table (102) is located between the plurality of sliding grooves (101). A CNC cross frame (4) is provided on the top of the table (102). The two ends of the CNC cross frame (4) are located inside the sliding grooves (101). A plurality of driving cylinders (3) are fixedly connected to the back side of the CNC cross frame (4). The telescopic ends of the driving cylinders (3) are fixedly connected to scrapers (301) by bolts. The scrapers (301) are located on the top of the table (102).
2. The color steel plate cutting device with dust reduction function according to claim 1, characterized in that, A cutting assembly (5) is slidably mounted on the side of the CNC cross frame (4) away from the drive cylinder (3). The cutting assembly (5) includes a first cylinder (501), a cutting body (502), and a magnetic insert plate (503). The first cylinder (501) is fixedly connected to the drag chain of the CNC cross frame (4).
3. The color steel plate cutting device with dust reduction function according to claim 2, characterized in that, The telescopic end of the first cylinder (501) is fixedly connected to the top of the cutting body (502). A magnetic insert plate (503) is fixedly connected to the back of the cutting body (502) by bolts. A dustproof box (6) is provided on one side of the CNC cross frame (4). The dustproof box (6) covers the outside of the cutting assembly (5).
4. The color steel plate cutting device with dust reduction function according to claim 3, characterized in that, The dust box (6) has several side slots (602) at the back opening. The side slots (602) are slidably inserted into the magnetic insert plate (503). The dust box (6) is magnetically connected to the magnetic insert plate (503) of the cutting assembly (5) through the side slots (602). A spray rack (601) is fixedly connected inside the dust box (6). The spray rack (601) is located on the top of the cutting body (502).
5. A color steel plate cutting device with dust reduction function according to claim 4, characterized in that... Above, a number of retaining frames (603) are fixedly connected to the outside of the dust box (6). The dust box (6) and the cutting assembly (5) are both located on the top of the machine tool (1). A water supply pipe (7) is provided on one side of the machine tool (1). One end of the water supply pipe (7) passes through the number of retaining frames (603) and the top of the dust box (6) and is fixedly connected to the top of the spray frame (601). A placement slot (105) is opened on the outside of the machine tool (1).
6. A color steel plate cutting device with dust reduction function according to claim 5, characterized in that, The placement slot (105) is equipped with a water tank (8). The top of the water tank (8) is connected to a water inlet pipe (801) and a pipe (802). The other end of the water delivery pipe (7) is connected to the pipe (802) and a water pump (702) is fixedly connected. The water pump (702) is located inside the water tank (8). A stopper (701) is rotatably connected to a section of the outer wall of the water delivery pipe (7) near the water tank (8). The stopper (701) is threaded to the opening of the pipe (802).
Citation Information
Patent Citations
Color steel plate cutting device with dust falling treatment function
CN216096738U