Barrel holding vehicle for filling cabinet

Abstract

The utility model provides a barrel holding vehicle for a filling cabinet, which comprises a frame body, at least one fixing frame, a lifting device and a lifting device, the barrel holding device is installed on the fixing frame and comprises a retainer, a first driving mechanism and a barrel holding clamp connected to the output end of the first driving mechanism, the retainer is arranged on the side facing the barrel and attached to the periphery of the barrel in a matched mode, and the barrel holding clamp is configured to clamp the barrel and does lifting motion along with the first driving mechanism; the transferring device is arranged at the bottom of the frame body in a sliding mode and can move in the front-back direction relative to the frame body; when a barrel is placed on the transferring device, the barrel holding clamp clamps a barrel body and lifts the barrel body to enable the barrel body to be separated from the transferring device, and the transferring device moves backwards to vacate an operation space below the barrel body. The barrel holding device and the transferring device are integrated on the frame body, so that the single-tool integrated operation of moving the finished barrels out of a filling cabinet and placing the finished barrels on a tray is realized, the carrying efficiency is remarkably improved, and the dumping risk and the labor intensity of workers are reduced.

Description

Technical Field

[0001] This utility model relates to the field of finished container transfer technology for filling cabinets, and in particular to a container carrying cart for filling cabinets. Background Technology

[0002] On the filling production line, after a 200-liter finished product drum completes the filling and capping process in the filling cabinet, it needs to be removed from the filling cabinet and transferred to a pallet for subsequent transport to the warehouse. Due to the large size and heavy weight of this type of finished product drum, manual transfer is insufficient; handling equipment is required. The existing transfer process is as follows: First, the roller trolley is adjusted to be parallel to the filling cabinet. The finished product drum is then manually pulled out of the filling cabinet and positioned on the roller trolley. A chain is then used to secure the drum. The roller trolley carrying the finished product drum is then moved to a temporary storage area. Next, a drum-holding trolley is moved to the side of the roller trolley, and the finished product drum is lifted off the roller trolley using a drum-holding mechanism. It is then transferred to a designated pallet and placed on the pallet. Finally, the pallet containing the finished product drum is transported to the warehouse by a transfer device.

[0003] However, in actual operation, this method of switching between two handling tools, roller cart and bucket cart, not only requires operators to frequently perform positioning calibration and loading and unloading operations when docking tools, resulting in cumbersome procedures and inconvenience, but also makes it easy for the center of gravity of the finished bucket to shift during the two transfers due to human operation errors or gaps in tool coordination, thus causing the risk of tipping over. At the same time, multiple transfers and tool switching also significantly reduce the overall transfer efficiency. Utility Model Content

[0004] In order to solve all or part of the problems of the prior art, this utility model provides a barrel-carrying cart for filling cabinets. By integrating a barrel-carrying device and a transfer device on the frame, it realizes a single-tool integrated operation of moving finished barrels from the filling cabinet to the pallet, which significantly improves handling efficiency, reduces the risk of tipping over and reduces the intensity of manual labor.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A container trolley for filling cabinets includes:

[0007] The frame has at least one horizontally fixed frame inside.

[0008] A bucket-holding device, mounted on the fixed frame, includes a retainer, a first drive mechanism, and a bucket-holding clamp connected to its output end. The retainer is located on the side facing the bucket and is adapted to fit the outer periphery of the bucket. The bucket-holding clamp is configured to hold the bucket and move up and down with the first drive mechanism.

[0009] The transfer device is slidably disposed at the bottom of the frame and can move relative to the frame in the front-back direction. When the bucket is placed on the transfer device, the bucket clamp holds the bucket and lifts it to detach the bucket from the transfer device. The transfer device moves backward to free up the operating space under the bucket.

[0010] The transfer device includes a U-shaped frame, inside which are installed multiple rollers for conveying buckets. First universal wheels are installed at the four corners of the bottom, and sliding mechanisms are symmetrically arranged on the left and right sides. The frame includes symmetrical support frames, and a second drive mechanism that cooperates with the sliding mechanism is provided at the bottom to drive the transfer device to move back and forth.

[0011] The sliding mechanism includes guide grooves symmetrically formed on the upper and lower surfaces of the side of the U-shaped frame, and a transmission bar disposed on the side and engaging with the second drive mechanism.

[0012] The second drive mechanism includes a protective shell fixed to the bottom of the support frame. The protective shell is hollow inside and has an opening on one side facing the U-shaped frame. The upper and lower ends of the opening are provided with rails that cooperate with the guide groove. A gear is provided inside the protective shell, and a drive motor that is connected to the gear is provided at the top. The gear meshes with the transmission bar for transmission.

[0013] A V-shaped extension rod is fixedly installed on the side of the protective shell facing away from the U-shaped frame, and a second omnidirectional wheel is fixedly installed at the bottom of the extension rod.

[0014] Protective bars are also fixedly installed on the upper surfaces of the left and right sides of the U-shaped frame.

[0015] The frame includes symmetrical support frames on the left and right and a connecting frame at the top. A first fixed frame and a second fixed frame are laterally connected between the two support frames. The fixed end of the first drive mechanism is installed on the first fixed frame, and the output end moves through the second fixed frame. The bucket clamp is located above the second fixed frame.

[0016] The first drive mechanism is an electric push rod or a hydraulic cylinder.

[0017] The first fixing frame is located on one side of the barrel and is also provided with the retaining frame. The retaining frame has an arc-shaped structure and its concave arc surface fits the outer periphery of the barrel.

[0018] It also includes an operating handle and two symmetrically arranged tripods, which are fixed on the support frame. The operating handle has a U-shaped rod structure, and its two ends are connected to the free ends of the two tripods. It also includes a controller, which is installed on the tripods and is electrically connected to the first drive mechanism and the second drive mechanism. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the specific embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of a bucket-carrying cart for a filling cabinet according to an embodiment of the present invention.

[0021] Figure 2 This is a schematic diagram of the structure of a transfer device for a filling cabinet in a bucket-carrying cart, according to an embodiment of the present invention.

[0022] Figure 3 This is a schematic diagram of the structure of a transfer device in a filling cabinet trolley according to an embodiment of the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of a filling cabinet trolley without the transfer device, according to an embodiment of the present invention.

[0024] Figure 5 This utility model provides a container carrying cart for a filling cabinet. Figure 4 Enlarged view of the structure at point A in the middle.

[0025] Reference numerals: 1. Frame; 101. Support frame; 102. Connecting frame; 103. Fixing frame; 104. Second drive mechanism; 1041. Protective shell; 1042. Track; 1043. Gear; 1044. Drive motor; 105. Extension rod; 1051. Second caster wheel; 2. Bucket holding device; 201. Retaining frame; 202. First drive mechanism; 203. Bucket clamp; 3. Transfer device; 301. U-shaped frame; 302. Roller; 303. First caster wheel; 304. Sliding mechanism; 3041. Guide groove; 3042. Transmission bar; 305. Protective rod; 4. Operating handle; 5. Tripod; 6. Controller. Detailed Implementation

[0026] The technical solutions in specific embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] The implementation of this utility model will be described in detail below with reference to specific embodiments.

[0028] This utility model embodiment provides a container carrying cart for filling cabinets, combined with... Figures 1 to 5 As shown, the bucket-carrying cart includes a frame 1, a bucket-carrying device 2, and a transfer device 3. The frame 1 has a frame structure, with at least one horizontally arranged fixing frame 103 inside for supporting functional components to be installed laterally. The bucket-carrying device 2 is mounted on the fixing frame 103 and includes a retainer 201, a first drive mechanism 202, and a bucket clamp 203. The retainer 201 is located on the side of the frame 1 facing the bucket, and its inner wall contour is adapted to fit the outer peripheral curved surface of the 200-liter finished bucket to form a stable bucket-supporting structure. The first drive mechanism 202 is preferably a linear drive component such as an electric push rod or a hydraulic cylinder, and its output end is fixedly connected to the bucket clamp 203, which can drive the bucket clamp 203 to move vertically. The bucket clamp 203 includes two symmetrically arranged clamping arm structures, and the inner side of the clamping arm is provided with an anti-slip rubber pad. The opening and closing action of the clamping arm realizes the clamping and fixing of the upper edge of the bucket. The transfer device 3 is slidably mounted on the bottom of the frame 1, specifically including a horizontal bearing surface and a second drive mechanism 104 that drives it to slide back and forth. When the finished drum is removed from the filling cabinet and placed on the bearing surface of the transfer device 3, the drum clamp 203 descends and clamps the drum under the action of the first drive mechanism 202, and then lifts upward to detach the drum from the bearing plate. At this time, the second drive mechanism 104 drives the bearing plate to slide backward, freeing up the vertical operating space under the drum so that the drum can be accurately placed on the target pallet or transport equipment.

[0029] Specifically, the frame 1 includes two symmetrically arranged support frames 101 and a connecting frame 102 connected to the top of the two support frames 101. The support frames 101 are rectangular frame structures, welded from square tubes or I-beams. A first fixed frame and a second fixed frame are arranged horizontally between the two support frames 101. Both the first and second fixed frames are horizontally arranged plate structures, and their ends are fixedly connected to the support frames 101 on the left and right sides respectively by bolts. The specific height position can be adjusted according to actual needs. The fixed end of the first drive mechanism 202 is installed on the upper surface of the first fixed frame, and its output end moves upward through the second fixed frame and is fixedly connected to the bucket clamp 203, so that the bucket clamp 203 is located above the second fixed frame. The retainer 201 is set on the side of the first fixed frame where the bucket is to be placed, and is welded and fixed to the first fixed frame. It adopts an arc-shaped structure formed by bending steel plate, and its concave arc surface fits the outer periphery of a standard 200-liter bucket. Preferably, the inner surface of the retainer 201 may also be inlaid with an elastic buffer layer, which is made of materials such as rubber or polyurethane, and is used to buffer the impact force between the bucket and the retainer 201 during the bucket holding process, and to increase the friction force to prevent the bucket from sliding.

[0030] The transfer device 3 includes a U-shaped frame 301 with its opening facing the filling cabinet. Multiple rollers 302 for conveying containers are installed laterally at intervals inside the U-shaped frame 301. Each roller 302 is rotatably connected to the U-shaped frame 301 via bearings. The outer circumference of each roller 302 is provided with an anti-slip rubber layer to enhance friction with the bottom of the container. First universal wheels 303 are installed at the four corners of the bottom of the U-shaped frame 301. These first universal wheels 303 are heavy-duty universal wheels with brakes, enabling 360° turning and positioning locking. Protective rods 305 are fixedly installed on the upper surfaces of the left and right sides of the U-shaped frame 301. The protective rods 305 are circular tubular structures extending along the length of the U-shaped frame 301, used to prevent the containers from tipping over laterally during conveyance. Sliding mechanisms 304 are also symmetrically arranged on the left and right sides of the U-shaped frame 301, used to cooperate with the frame 1 to achieve forward and backward sliding. Each support frame 101 of the frame 1 is provided with a second drive mechanism 104 at its bottom, which cooperates with the sliding mechanism 304, and is used to drive the transfer device 3 to move linearly in the front-back direction relative to the frame 1.

[0031] The sliding mechanism 304 includes guide grooves 3041 symmetrically formed on the upper and lower surfaces of the side of the U-shaped frame 301. The guide grooves 3041 are rectangular grooves, and their length direction is consistent with the sliding direction of the transfer device 3. The side of the U-shaped frame 301 is also provided with a transmission bar 3042 that meshes with the second drive mechanism 104. The transmission bar 3042 is a rack structure extending along the length direction of the side of the U-shaped frame 301, and its tooth profile parameters match the gear 1043 of the second drive mechanism 104. The second drive mechanism 104 includes a protective shell 1041 fixed to the bottom of the support frame 101. The protective shell 1041 is cylindrical and hollow inside, and has an opening on the side facing the U-shaped frame 301. The upper and lower ends of the opening are respectively provided with rails 1042 that cooperate with the guide grooves 3041. The rails 1042 are boss structures that slide with the guide grooves 3041, and the two form an embedded sliding pair. The protective shell 1041 contains a gear 1043 that meshes with the transmission bar 3042. A drive motor 1044 is fixedly mounted on the upper part of the protective shell 1041. The output shaft of the drive motor 1044 is connected to the gear 1043 via a reducer. The drive motor 1044 is preferably a servo motor, which can achieve precise position control and speed adjustment. A V-shaped extension rod 105 is fixedly mounted on the side of the protective shell 1041 facing away from the U-shaped frame 301. A second universal wheel 1051 is fixedly mounted on the bottom of each of the two free ends of the extension rod 105. The second universal wheel 1051 is also a heavy-duty universal wheel with a brake device. Together with the first universal wheel 303, they form a four-point support structure to improve the stability of the transfer device 3.

[0032] The bucket-carrying cart also includes an operating handle 4, two symmetrically arranged tripods 5, and a controller 6. The two tripods 5 are right-angled triangles, with one right-angle side fixedly connected to the left and right side support frames 101. The other right-angle side of each tripod 5 is at the same horizontal level and extends towards the side away from the bucket-carrying frame 1. The operating handle 4 is a U-shaped rod structure, with both ends fixedly connected to the free ends of the horizontal right-angle sides of the two tripods 5. The surface of the operating handle 4 is covered with a non-slip rubber layer with diamond-shaped anti-slip texture to improve operator comfort and friction. A connecting plate is also provided between the two tripods 5, and the controller 6 is mounted on the connecting plate below the operating handle 4 for easy operation while holding the handle. The controller 6 is a power supply controller, which is electrically connected to the drive motor 1044 of the first drive mechanism 202 and the second drive mechanism 104 via a cable. It can control the lifting and lowering of the bucket clamp 203 and the forward and backward movement of the transfer device 3 according to the preset program or operator instructions, so as to realize the automated operation control of the bucket truck.

[0033] The usage process of the bucket-carrying cart for the filling cabinet of this utility model is as follows:

[0034] First, the operator holds the operating handle 4 and moves the container trolley to the front of the filling cabinet's discharge port using the first swivel caster 303 and the second swivel caster 1051 at the bottom. The operator then pushes the frame 1 to align the opening of the U-shaped frame 301 of the transfer device 3 completely with the filling cabinet. At this point, the trolley's position is locked by the brakes on the swivel casters. Next, the filling cabinet's discharge mechanism is activated, pushing the filled and capped 200-liter finished container onto the roller assembly inside the U-shaped frame 301. The bottom of the container contacts the outer periphery of the roller 302, and under gravity or auxiliary thrust, slides laterally along the roller 302 to the position of the retainer 201. The outer periphery of the container fits against the concave arc surface of the retainer 201, providing lateral support and positioning.

[0035] After the bucket-carrying trolley moves to the pallet placement area, the operator selects "bucket-carrying mode" via the touch interface of controller 6. The first drive mechanism 202 (hydraulic cylinder or electric push rod) drives the bucket-carrying clamp 203 to descend vertically, and the clamping arms close to clamp the upper edge of the bucket. Then, the first drive mechanism 202 reverses its action, lifting the bucket upwards until it is detached from the bearing surface of the roller 302 of the U-shaped frame 301. At this point, the weight of the bucket is entirely borne by the bucket-carrying clamp 203. Immediately afterwards, the servo motor of the second drive mechanism 104 starts, and through the meshing transmission of gear 1043 and transmission bar 3042, it drives the U-shaped frame 301 to slide backward, freeing up the vertical space under the bucket and preventing the transfer device 3 from interfering with the subsequent bucket placement operation.

[0036] Once the U-shaped frame 301 has fully moved into position, the operator pushes the operating handle 4 to adjust the overall position of the bucket-carrying trolley, aligning the bucket held by the bucket clamp 203 with the target pallet's placement area. The controller 6 then issues a "place bucket" command, and the first drive mechanism 202 controls the bucket clamp 203 to slowly descend, smoothly placing the bucket onto the pallet. Once the bottom of the bucket fully contacts the pallet surface, the clamping arms open to release the bucket. Finally, the second drive mechanism 104 drives the U-shaped frame 301 forward to its initial position, completing one finished bucket transfer operation.

[0037] Throughout the process, operators do not need to switch between roller carts and bucket carts. The controller 6 can coordinate the lifting of the bucket clamp 203, the forward and backward sliding of the transfer device 3, and the movement of the entire vehicle. This effectively avoids the inefficiency and tipping risk caused by switching between traditional multiple tools. At the same time, the ergonomic design and anti-slip structure of the operating handle 4 reduce the intensity of manual labor and improve the safety and convenience of operation.

[0038] It should be noted that, for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the scope of protection of the claims of this utility model.

Claims

1. A container-carrying trolley for filling cabinets, characterized in that, include: The frame (1) has at least one fixed frame (103) arranged horizontally inside it; The bucket holding device (2) is installed on the fixed frame (103) and includes a retainer (201), a first drive mechanism (202) and a bucket clamp (203) connected to its output end. The retainer (201) is located on the side facing the bucket and fits and conforms to the outer periphery of the bucket. The bucket clamp (203) is configured to clamp the bucket and move up and down with the first drive mechanism (202). The transfer device (3) is slidably disposed at the bottom of the frame (1) and can move relative to the frame (1) in the front-back direction; when the bucket is placed on the transfer device (3), the bucket clamp (203) clamps the bucket and lifts it so that the bucket is detached from the transfer device (3), and the transfer device (3) moves backward to free up the operating space under the bucket.

2. The bucket-carrying cart according to claim 1, characterized in that, The transfer device (3) includes a U-shaped frame (301), inside which are installed multiple rollers (302) for conveying buckets, and at the four corners of the bottom are first universal wheels (303), and sliding mechanisms (304) are symmetrically arranged on the left and right sides; the frame (1) includes left and right symmetrical support frames (101), and at the bottom of which is a second drive mechanism (104) that cooperates with the sliding mechanism (304) for driving the transfer device (3) to move back and forth.

3. The bucket-carrying cart according to claim 2, characterized in that, The sliding mechanism (304) includes guide grooves (3041) symmetrically opened on the upper and lower surfaces of the side of the U-shaped frame (301), and a transmission bar (3042) disposed on the side and meshing with the second drive mechanism (104).

4. The bucket-carrying cart according to claim 3, characterized in that, The second drive mechanism (104) includes a protective shell (1041) fixed to the bottom of the support frame (101). The protective shell (1041) is hollow inside and has an opening on one side facing the U-shaped frame (301). The upper and lower ends of the opening are provided with rails (1042) that cooperate with the guide groove (3041). A gear (1043) is provided inside the protective shell (1041), and a drive motor (1044) that is connected to the gear (1043) is provided on the upper part. The gear (1043) meshes with the transmission bar (3042) for transmission.

5. The bucket-carrying cart according to claim 4, characterized in that, The protective shell (1041) has a V-shaped extension rod (105) fixedly installed on the side facing away from the U-shaped frame (301), and a second universal wheel (1051) is fixedly installed at the bottom of the extension rod (105).

6. The bucket-carrying cart according to claim 2, characterized in that, Protective rods (305) are also fixedly installed on the upper surfaces of the left and right sides of the U-shaped frame (301).

7. The bucket-carrying cart according to claim 1, characterized in that, The frame (1) includes left and right symmetrical support frames (101) and a top connecting frame (102). A first fixed frame and a second fixed frame are laterally connected between the two support frames (101). The fixed end of the first drive mechanism (202) is installed on the first fixed frame, and the output end moves through the second fixed frame. The bucket clamp (203) is located above the second fixed frame.

8. The bucket-carrying cart according to claim 7, characterized in that, The first drive mechanism (202) is an electric push rod or a hydraulic cylinder.

9. The bucket-carrying cart according to claim 7, characterized in that, The first fixing frame is located on one side of the barrel and is also provided with the retainer (201). The retainer (201) has an arc-shaped structure and its concave arc surface fits the outer periphery of the barrel.

10. The bucket-carrying cart according to claim 2, characterized in that, It also includes an operating handle (4) and two symmetrically arranged tripods (5), the tripods (5) being fixed on the support frame (101), the operating handle (4) having a U-shaped rod structure, the two ends of which are connected to the free ends of the two tripods (5); it also includes a controller (6), which is installed on the tripods (5), and the controller (6) is electrically connected to the first drive mechanism (202) and the second drive mechanism (104).

Images