Photovoltaic module jacket surface equipment
By designing automated photovoltaic module mounting equipment and utilizing transfer, material suction, connection, and adjustment devices, the problem of low efficiency in manual operation has been solved, achieving automated and efficient production of photovoltaic module mounting equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 通威太阳能(盐城)有限公司
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-01
AI Technical Summary
The traditional photovoltaic module casing process relies on manual operation, resulting in low production efficiency.
Design a photovoltaic module mounting device, including a transfer device, a suction device, a connection device and an adjustment device, to realize automated mounting operation, which is to mount the photovoltaic module by suction, unfolding, supporting, clamping and moving the mounting box.
The automated operation of photovoltaic module enclosure has been achieved, improving production efficiency.
Smart Images
Figure CN224184636U_ABST
Abstract
Description
Photovoltaic module enclosure equipment Technical Field
[0001] This application relates to the field of photovoltaic technology, and in particular to a photovoltaic module housing device. Background Technology
[0002] Individual solar cells are fragile and susceptible to aging, making them unsuitable for direct use as power sources. They need to be welded, connected in series and parallel, and encapsulated into photovoltaic modules for long-term use. Photovoltaic modules are the core component of a solar power system, and after production, they require packaging. Packaging protects the modules from damage and facilitates storage, transportation, and stacking. In the packaging process, photovoltaic modules are first packed after being sorted, then fitted with boxes, labeled, and covered. However, in traditional production methods, the boxing process is done manually, resulting in low production efficiency. Summary of the Invention
[0003] Therefore, it is necessary to provide a photovoltaic module mounting equipment that can automate the mounting operation of photovoltaic modules and improve production efficiency.
[0004] This application provides a photovoltaic module casing device, including a transfer device, a first material suction device, a machine base, a first connecting device, a second connecting device, a second material suction device, and an adjustment device;
[0005] The transfer device is used to transfer the box surface; the first suction device is disposed on the transfer device and is used to suck up the box surface; the first connecting device and the second connecting device are both disposed on the machine platform, and the placement height of the first connecting device and the second connecting device on the machine platform is adjustable; the first connecting device has a clearance channel for the box surface to pass through; the second suction device is movably disposed on the second connecting device and is used to suck up the box surface; the adjusting device is movably disposed on the first connecting device, and the side of the adjusting device facing the second connecting device has a support surface for supporting the box surface.
[0006] In some embodiments, the adjusting device includes an abutment disposed on the support surface; the abutment is used to abut against the side of the box surface to limit the position of the box surface on the support surface.
[0007] In some embodiments, the photovoltaic module mounting device further includes a first driving device and a straightening device; the first driving device is disposed on the adjusting device, and the straightening device is disposed on the first driving device, the first driving device being used to drive the straightening device to move; the straightening device being used to adjust the position of the photovoltaic module to be mounted on the mounting device.
[0008] In some embodiments, there are multiple adjustment devices, which are spaced apart on the first connecting device.
[0009] In some embodiments, each of the adjustment devices is provided with abutting members on its support surface; the plurality of abutting members are used to cooperate in abutting and fixing a box surface.
[0010] In some embodiments, each of the adjustment devices is provided with a set of the first drive device and the correction device.
[0011] In some embodiments, the photovoltaic module housing device further includes a second driving device; the second driving device is disposed on the first connecting device; the second driving device is connected to each of the adjustment devices and is used to drive each of the adjustment devices to move on the first connecting device.
[0012] In some embodiments, the photovoltaic module housing device further includes a clamping device; the clamping device is movably mounted on the second connecting device, and the clamping device is positioned at a height higher than the second material suction device; the clamping device is used to clamp the housing surface.
[0013] In some embodiments, the clamping device includes a third connecting device and a clamping member; the third connecting device is movably disposed on the second connecting device, and the clamping member is disposed on the third connecting device, the clamping member being used to clamp the box surface.
[0014] In some embodiments, the photovoltaic module housing device further includes a third driving device; the third driving device is disposed on the machine platform and is connected to the first connecting device and the second connecting device, for driving the first connecting device and the second connecting device to move on the machine platform.
[0015] In operation, the aforementioned photovoltaic module mounting equipment first uses a first suction device to pick up the folded mounting box, and then a transfer device transfers the mounting box to a second suction device near the machine platform. The first and second suction devices pick up the mounting box from opposite sides, unfolding the folded box. After unfolding, adjusting the height of the first or second connecting device on the machine platform allows the mounting box to be supported by the support surface. Moving the adjusting device allows the mounting box and the photovoltaic module to be mounted to be positioned on the upper and lower sides of the clearance channel, respectively. Lowering the height of the first connecting device allows the mounting box to be partially mounted around the photovoltaic module. Moving the adjusting device removes the support surface from the mounting box, releasing the suction force of the first and second suction devices, allowing the mounting box to fall through the clearance channel and be mounted around the photovoltaic module, completing the photovoltaic module mounting operation. The photovoltaic module mounting equipment of this application can automate the photovoltaic module mounting operation, improving production efficiency. Attached Figure Description
[0016] Figure 1 is a structural schematic diagram of the photovoltaic module casing surface device provided in one embodiment of this application;
[0017] Figure 2 is a partial structural schematic diagram of the photovoltaic module casing surface device provided in one embodiment of this application;
[0018] Figure 3 is a schematic diagram of the clamping device provided in one embodiment of this application.
[0019] Explanation of reference numerals in the attached figures
[0020] 1-Transfer device; 2-First suction device; 3-Machine platform; 4-First connecting device; 5-Second connecting device; 6-Second suction device; 7-Clamping device; 701-Third connecting device; 702-Clamping component; 8-Third driving device; 9-Adjusting device; 10-Supporting surface; 11-Abutting component; 12-First driving device; 13-Correcting device; 14-Leaving channel; 15-Second driving device. Detailed Implementation
[0021] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0025] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0026] Referring to Figures 1 and 2, this application provides a photovoltaic module mounting device, including a transfer device 1, a first suction device 2, a machine base 3, a first connecting device 4, a second connecting device 5, a second suction device 6, and an adjustment device 9. The transfer device 1 is used to transfer the mounting surface. The first suction device 2 is mounted on the transfer device 1 and is used to pick up the mounting surface. The first connecting device 4 and the second connecting device 5 are both mounted on the machine base 3, and their mounting heights on the machine base 3 are adjustable. The first connecting device 4 has a clearance channel 14 for the mounting surface to pass through. The second suction device 6 is movably mounted on the second connecting device 5 and is used to pick up the mounting surface. The adjustment device 9 is movably mounted on the first connecting device 4, and the side of the adjustment device 9 facing the second connecting device 5 has a support surface 10 for supporting the mounting surface.
[0027] When the aforementioned photovoltaic module mounting equipment is in operation, the first suction device 2 picks up the folded mounting box, and then the transfer device 1 transfers the mounting box picked up by the first suction device 2 to the second suction device 6 near the machine base 3. The first suction device 2 and the second suction device 6 pick up the mounting box from opposite sides, allowing the folded mounting box to unfold. After unfolding, adjusting the height of the first connecting device 4 or the second connecting device 5 on the machine base allows the mounting box to be supported by the support surface 10 of the adjusting device 9. By moving the adjusting device 9, the mounting box and the photovoltaic module to be mounted can be positioned on the upper and lower sides of the clearance channel 14, respectively. Lowering the height of the first connecting device 4 allows the mounting box to be partially mounted around the photovoltaic module. Moving the adjusting device 9 removes the support surface 10 from the mounting box, releasing the suction force of the first suction device 2 and the second suction device 6, allowing the mounting box to fall and pass through the clearance channel 14, mounting around the photovoltaic module, completing the photovoltaic module mounting operation. The photovoltaic module mounting equipment of this application can automate the mounting operation of photovoltaic modules, thereby improving production efficiency.
[0028] In some embodiments, the adjusting device 9 includes an abutment 11 disposed on the support surface 10. The abutment 11 is used to abut against the side of the box surface to limit the position of the box surface on the support surface 10.
[0029] In some embodiments, the photovoltaic module mounting device further includes a first driving device 12 and a straightening device 13. The first driving device 12 is mounted on the adjusting device 9, and the straightening device 13 is mounted on the first driving device 12. The first driving device 12 drives the straightening device 13 to move. The straightening device 13 is used to adjust the position of the photovoltaic module to be mounted on the mounting device.
[0030] The position of the photovoltaic module to be fitted onto the box surface is adjusted by the alignment device 13, which facilitates the alignment of the relative position between the photovoltaic module and the box surface, and makes it easier to fit the box surface around the photovoltaic module.
[0031] In some embodiments, there are multiple adjustment devices 9, which are spaced apart on the first connecting device 4.
[0032] The support surface 10 of the multiple spaced adjustment devices 9 simultaneously supports the unfolded box surface, making it more stable.
[0033] In some embodiments, each adjustment device 9 has an abutment 11 on its support surface 10. Multiple abutments 11 are used to engage and fix a box surface.
[0034] Multiple abutment pieces 11 can abut and fix a box surface from each corner, which has a good fixing effect on the box surface, and also makes it easy to remove the adjustment device 9 so that the box surface can fall from the clearance channel 14.
[0035] In some embodiments, each adjustment device 9 is provided with a set of first drive device 12 and correction device 13.
[0036] In some embodiments, the photovoltaic module enclosure device further includes a second drive device 15. The second drive device 15 is disposed on the first connecting device 4. The second drive device 15 is connected to each adjusting device 9 and is used to drive each adjusting device 9 to move on the first connecting device 4.
[0037] In some embodiments, the photovoltaic module housing assembly further includes a clamping device 7. The clamping device 7 is movably mounted on the second connecting device 5, and the clamping device 7 is positioned at a height higher than the second suction device 6. The clamping device 7 is used to clamp the housing surface.
[0038] After the box surface is supported and fixed by the abutment 11 and the support surface 10, the upper edge of the box surface can be clamped by the clamping device 7 first, and then the suction force of the first suction device 2 and the second suction device 6 on the box surface can be released. After the box surface is fitted onto the outside of the photovoltaic module, the clamping device 7 can be kept in place while the adjusting device 9 is moved to release the fixing of the adjusting device 9 onto the box surface. Finally, the clamping device 7 can be released from the box surface, allowing the box surface to fall and fit onto the outside of the photovoltaic module. When the friction force received by the box surface during free fall is large, the box surface can also be clamped by the clamping device 7 and moved downwards to achieve the box surface fitting operation.
[0039] Referring to FIG3, in some embodiments, the clamping device 7 includes a third connecting device 701 and a clamping member 702. The third connecting device 701 is movably disposed on the second connecting device 5, and the clamping member 702 is disposed on the third connecting device 701 and is used to clamp the box surface.
[0040] In some embodiments, the photovoltaic module enclosure equipment further includes a third drive device 8. The third drive device 8 is disposed on the machine base 3 and is connected to the first connecting device 4 and the second connecting device 5, and is used to drive the first connecting device 4 and the second connecting device 5 to move on the machine base 3.
[0041] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0042] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims, and the specification and drawings can be used to interpret the content of the claims.
Claims
1. A photovoltaic module enclosure surface device, characterized in that, The device includes a transfer device (1), a first suction device (2), a machine base (3), a first connecting device (4), a second connecting device (5), a second suction device (6), and an adjustment device (9); the transfer device (1) is used to transfer the box surface; the first suction device (2) is disposed on the transfer device (1) and is used to suck up the box surface; the first connecting device (4) and the second connecting device (5) are both disposed on the machine base (3), and the height of the first connecting device (4) and the second connecting device (5) on the machine base (3) is adjustable; the first connecting device (4) has a clearance channel (14) for the box surface to pass through; the second suction device (6) is movably disposed on the second connecting device (5) and is used to suck up the box surface; the adjustment device (9) is movably disposed on the first connecting device (4), and the side of the adjustment device (9) facing the second connecting device (5) has a support surface (10) for supporting the box surface.
2. The photovoltaic module enclosure device according to claim 1, characterized in that, The adjustment device (9) includes an abutment (11) disposed on the support surface (10); the abutment (11) is used to abut against the side of the box surface to limit the position of the box surface on the support surface (10).
3. The photovoltaic module enclosure equipment according to claim 2, characterized in that, The photovoltaic module mounting device also includes a first driving device (12) and a straightening device (13); the first driving device (12) is mounted on the adjustment device (9), and the straightening device (13) is mounted on the first driving device (12). The first driving device (12) is used to drive the straightening device (13) to move; the straightening device (13) is used to adjust the position of the photovoltaic module to be mounted.
4. The photovoltaic module enclosure surface equipment according to claim 3, characterized in that, There are multiple adjustment devices (9), and the multiple adjustment devices (9) are spaced apart on the first connecting device (4).
5. The photovoltaic module enclosure surface equipment according to claim 4, characterized in that, Each of the adjustment devices (9) is provided with abutting member (11) on its support surface (10); the plurality of abutting members (11) are used to cooperate to abut and fix a box surface.
6. The photovoltaic module enclosure surface equipment according to claim 4, characterized in that, Each of the adjustment devices (9) is provided with a set of the first drive device (12) and the correction device (13).
7. The photovoltaic module enclosure device according to claim 4, characterized in that, The photovoltaic module housing device further includes a second driving device (15); the second driving device (15) is disposed on the first connecting device (4); the second driving device (15) is connected to each of the adjustment devices (9) and is used to drive each of the adjustment devices (9) to move on the first connecting device (4).
8. The photovoltaic module enclosure equipment according to any one of claims 1 to 7, characterized in that, The photovoltaic module housing device also includes a clamping device (7); the clamping device (7) is movably mounted on the second connecting device (5), and the clamping device (7) is mounted at a height higher than the second suction device (6); the clamping device (7) is used to clamp the housing surface.
9. The photovoltaic module enclosure equipment according to claim 8, characterized in that, The clamping device (7) includes a third connecting device (701) and a clamping component (702); the third connecting device (701) is movably disposed on the second connecting device (5), and the clamping component (702) is disposed on the third connecting device (701), and the clamping component (702) is used to clamp the box surface.
10. The photovoltaic module enclosure equipment according to any one of claims 1 to 7 and 9, characterized in that, The photovoltaic module housing equipment also includes a third driving device (8); the third driving device (8) is disposed on the machine base (3), and the third driving device (8) is connected to the first connecting device (4) and the second connecting device (5) for driving the first connecting device (4) and the second connecting device (5) to move on the machine base (3).