Material separating and thickness reducing device for white granulated sugar blanking

Abstract

The utility model discloses a material separating and thickness reducing device for white granulated sugar discharging. The material separating and thickness reducing device comprises a splitter plate installed between a discharging opening of a drawer type iron remover and a conveying belt. The splitter plate comprises a first inclined plate and a second inclined plate; the vertex angle of the first inclined plate and the vertex angle of the second inclined plate are 30-60 degrees; the projection of the splitter plate on the conveying belt is perpendicular to the long side of the conveying belt. The splitter plate is arranged at the feed opening of the drawer type iron remover, so that white granulated sugar particles enter the conveying belt after flowing through the splitter plate, and the particles are respectively shunted downwards from two sides of the splitter plate, so that the accumulation thickness of the white granulated sugar particles on two sides can be reduced, and the influence on the drying uniformity caused by caking of the white granulated sugar during feeding of subsequent drying equipment is avoided.

Description

White sugar feeding separation and layer thickness reduction device Technical Field

[0001] This application relates to the field of sugar refining technology, and in particular to a material distribution and thinning device for feeding white granulated sugar. Background Technology

[0002] Nail polish is a high-purity syrup obtained by processing sugar syrup through evaporation and flotation. It is a solid-liquid mixture that is boiled in a sugar boiling tank. Its main raw materials include sugar syrup, and may include reconstituted syrup, nail polish remover, and other materials.

[0003] The molasses separator is used to separate the white sugar crystals from the mother liquor (molasses) in molasses paste, and then obtain white sugar through washing, preliminary drying and iron removal.

[0004] In existing molasses separators, after each sieve of sugar is unloaded, it passes through an iron remover and enters a conveyor belt to be transported to the dryer. When the sugar enters the conveyor belt, the finished granulated sugar tends to accumulate on the conveyor belt, forming sugar piles at intervals. Because the granulated sugar has a high moisture content at this time, it has the characteristic of agglomeration and cannot disperse on its own during the transportation process. The sugar layer is too thick, which affects the uniformity of drying of the various parts of the granulated sugar in the subsequent process.

[0005] The information disclosed in the background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that such information constitutes prior art known to those skilled in the art. Summary of the Invention

[0006] This application addresses the aforementioned technical problem by providing a material distribution and thickness reduction device for white sugar feeding. This device can reduce the thickness of white sugar on the conveyor belt as it falls, thereby improving the quality of white sugar after subsequent drying processes and reducing clumping.

[0007] This application provides a material distribution and thinning device for feeding white sugar, comprising: a flow divider plate installed between the discharge port of a drawer-type iron remover and a conveyor belt; the flow divider plate includes: a first inclined plate and a second inclined plate;

[0008] The apex angles of the first and second inclined plates are 30° to 60°.

[0009] The projection of the diverter onto the conveyor belt is perpendicular to the long side of the conveyor belt.

[0010] Preferably, the mounting frame includes: a pair of longitudinal bars and transverse bars; the two ends of the symmetrically arranged longitudinal bars are respectively connected to the transverse bars.

[0011] Preferably, the longitudinal bar is a right-angled steel bar; the outer wall of the right-angled side of the right-angled steel bar is connected to the opposite side wall of the diversion plate.

[0012] Preferably, multiple mounting holes are provided at intervals on the crossbar.

[0013] Preferably, the lengths of the first inclined plate and the second inclined plate are equal.

[0014] Preferably, the lengths of the first inclined plate and the second inclined plate are both 280–320 mm.

[0015] Preferably, the length of the diverter plate is 1000-1200 mm.

[0016] Preferably, the diverter plate is located in the middle of the mounting frame and directly opposite the discharge port.

[0017] The beneficial effects that this application can produce include:

[0018] 1) The white sugar feeding device provided in this application reduces the thickness of the layer by setting a diversion plate at the feed port of the drawer-type iron remover, so that the white sugar particles flow through the plate and enter the conveyor belt. Since the particles are diverted downward from both sides of the diversion plate, the accumulation thickness of the white sugar particles on both sides can be reduced, and the white sugar will not clump together when feeding into the subsequent drying equipment, thus affecting the drying uniformity.

[0019] 2) The white sugar feeding device provided in this application can obtain the feeding thickness that meets the requirements of the dryer without additional operation, thereby reducing labor costs and labor intensity. Attached Figure Description

[0020] Figure 1 is a front view schematic diagram of a material distribution and thinning device for feeding white sugar in at least one embodiment of the present application;

[0021] Figure 2 is a perspective view of the mounting bracket in at least one embodiment provided in this application;

[0022] Figure 3 is a front view schematic diagram of the diverter plate in at least one embodiment provided in this application;

[0023] Figure 4 is a side view of the white sugar feeding and thinning device in at least one embodiment of the present application.

[0024] Legend:

[0025] Vertical bar 1, horizontal bar 12, mounting hole 13, diverter plate 2, first inclined plate 21, second inclined plate 22. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0028] Technical means not detailed in this application and not used to solve the technical problems of this application are all set according to common general knowledge in the field, and multiple common general knowledge setting methods can be implemented.

[0029] Referring to Figures 1-4, the white sugar feeding and thinning device provided in this application includes a diversion plate 2 installed between the discharge port of the drawer-type iron separator and the conveyor belt. The diversion plate 2 includes a first inclined plate 21 and a second inclined plate 22. The apex angles of the first inclined plate 21 and the second inclined plate 22 are 30-60°. The projection of the diversion plate 2 onto the conveyor belt is perpendicular to the long side of the conveyor belt. This angle setting effectively ensures the diversion effect of the white sugar after iron removal, avoiding excessively thick material after accumulation, which would affect the uniformity of subsequent drying. This structural design fully considers the flow characteristics of the white sugar before drying and its flow characteristics without modifying the material surface. It can meet both the discharge flow rate requirements of the iron separator and the movement conveying speed requirements of the conveyor belt, thus achieving a sugar layer of reasonable thickness on the conveyor belt.

[0030] The device was tested in our sugar factory during the 2024 / 2025 crushing season for more than two months. After the sugar was unloaded from the sugar separator, the white sugar was effectively dispersed by the material guide, which achieved the expected effect of thinning the sugar layer and increasing the drying area of ​​the white sugar, thereby effectively reducing the moisture content of the dried white sugar.

[0031] In one specific embodiment, the mounting bracket includes: a pair of vertical bars 1 and horizontal bars 12; the vertical bars 1 are symmetrically arranged; horizontal bars 12 are respectively provided at both ends of the vertical bars 1; and the two ends of the horizontal bars 12 are respectively connected to the vertical bars 1. This arrangement can provide reliable support for the diverter plate 2.

[0032] In one specific embodiment, the longitudinal rod 1 is a right-angled steel bar; using the right-angled side of the steel bar to connect with the inner wall of the diverter plate 2 increases the connection area and improves installation reliability, thus ensuring the load-bearing reliability of the diverter plate 2.

[0033] In one specific embodiment, mounting holes 13 are symmetrically arranged on the crossbar 12; the device is installed below the discharge port of the iron remover through the crossbar 12 and the mounting holes 13.

[0034] In one specific embodiment, the lengths of the first inclined plate 21 and the second inclined plate 22 are equal and can be 280-320mm. Setting them to this length ensures that the white sugar before drying has sufficient movement length and avoids localized excessive accumulation on the conveyor belt.

[0035] In one specific embodiment, the length of the diversion plate 2 is 1000-1200 mm. This setting ensures that all materials flowing out of the iron separator outlet are effectively diverted, avoiding localized excessive accumulation.

[0036] In one specific embodiment, the lower inner sidewall of the diverter plate 2 is connected to the middle part of the mounting bracket.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A material distribution and layer thickness reduction device for feeding white granulated sugar, characterized in that, include: Includes a diverter plate (2) installed between the discharge port of the drawer-type iron separator and the conveyor belt; the diverter plate (2) includes: a first inclined plate (21) and a second inclined plate (22); the apex angles of the first inclined plate (21) and the second inclined plate (22) are 30 to 60°; the projection of the diverter plate (2) on the conveyor belt is perpendicular to the long side of the conveyor belt.

2. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 1, characterized in that, Mounting racks include: pairs The longitudinal bar (1) and the transverse bar (12) are arranged; the two ends of the symmetrically arranged longitudinal bar (1) are connected to the transverse bar (12) respectively.

3. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 2, characterized in that, The longitudinal bar (1) is a right-angled steel; the outer wall of the right-angled side of the right-angled steel is connected to the opposite side wall of the diversion plate (2).

4. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 2, characterized in that, Multiple mounting holes (13) are provided at intervals on the crossbar (12).

5. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 1, characterized in that, The lengths of the first inclined plate (21) and the second inclined plate (22) are equal.

6. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 1, characterized in that, The lengths of the first inclined plate (21) and the second inclined plate (22) are both 280-320 mm.

7. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 1, characterized in that, The length of the diverter plate (2) is 1000-1200mm.

8. The material distribution and layer thickness reduction device for white granulated sugar feeding according to claim 1, characterized in that, The diverter plate (2) is located in the middle of the mounting frame and is positioned directly opposite the discharge port.

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