Dehydrator for processing gall bladder

By introducing a self-cleaning system into the dehydrator for gall processing, and utilizing centrifugal force and automatic cleaning technology, the problem of equipment cleaning has been solved, production efficiency and product quality have been improved, and hygiene standards have been met.

CN224188888UActive Publication Date: 2026-05-01JINZHOU YULIYUAN ORGANIC CHEMICAL RAW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINZHOU YULIYUAN ORGANIC CHEMICAL RAW MATERIALS CO LTD
Filing Date
2025-04-18
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing gallbladder dehydration machines lack self-cleaning functions, causing bile and other components to adhere to the equipment surface, affecting product quality and equipment lifespan, increasing labor intensity and production costs, and making it difficult to meet hygiene standards.

Method used

A dehydrator comprising a first motor, drive rod, drive wheel, cylinder, nozzle and water pump is designed. It automatically cleans the inside of the equipment by using centrifugal force to throw out water and utilizing a self-cleaning system driven by the cylinder and motor.

Benefits of technology

The equipment features a self-cleaning function, preventing cross-contamination of materials, ensuring product purity and quality stability, improving production efficiency, meeting hygiene standards, and reducing the need for manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The dehydrator for gall bladder processing comprises a base, a first motor is connected to the left side of the top end of the base through a screw, one end of a first driving rod is installed at the output end of the lower surface of the first motor, and the other end of the first driving rod extends into an inner cavity of the base; the bottom end of the first driving rod is rotationally connected to the inner wall of the base through a bearing, and a first driving wheel is installed on the outer wall of the first driving rod. The device has a self-cleaning function, residual bile and other substances in the box body can be rapidly and thoroughly removed after each time of processing is completed, cross contamination of materials during processing of different batches of gall bladders is effectively avoided, it is ensured that each batch of gall bladders processed products are higher in purity and more stable in quality, manual cleaning is not needed, operation is easy and convenient, and time and labor are saved; the whole processing efficiency is greatly improved, the sanitary standard is met, the use is convenient, the practicability is high, and the use requirements on the existing market are met.
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Description

A dehydrator for gall processing Technical Field

[0001] This utility model relates to the field of dehydration equipment technology, specifically a dehydrator for processing gall bladder. Background Technology

[0002] In modern medicine, health products, and related chemical industries, gallbladder is an important raw material, and its processing has attracted much attention. Dehydration is a crucial step in gallbladder processing; it effectively removes water, facilitating subsequent extraction, concentration, and preservation, thereby improving the utilization value and product quality of gallbladder.

[0003] Currently, there are many types of dehydrators for gallbladder processing on the market. Most of them operate on the principle of centrifugal force, pressure, or vacuum to achieve gallbladder dehydration. These dehydrators can meet the basic requirements for gallbladder dehydration to a certain extent and play an important role in improving production efficiency and dehydration effect. However, existing gallbladder dehydrators generally have a significant drawback: they lack self-cleaning function. During gallbladder processing, the bile and other components in the gallbladder have a certain degree of viscosity and corrosiveness, easily adhering to the surface of the inner tubing and other components of the dehydrator. If not cleaned in time, the residual material will not only affect the quality of subsequent gallbladder processing, leading to decreased product purity and contamination of effective components, but may also accelerate the corrosion and damage of equipment parts, shortening the equipment's lifespan. Furthermore, due to the lack of self-cleaning function, operators need to spend a lot of time and effort manually cleaning the dehydrator after each gallbladder processing cycle. This not only increases labor intensity but also reduces production efficiency and increases production costs. At the same time, the effectiveness of manual cleaning is often difficult to guarantee, and incomplete cleaning may occur, failing to meet the stringent requirements of modern gallbladder processing for equipment cleanliness and hygiene standards.

[0004] In summary, a dehydrator for gallbladder processing is proposed to improve this. Summary of the Invention

[0005] The purpose of this invention is to provide a dehydrator for processing gall bladders, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dehydrator for processing gall bladder, comprising a base, a first motor screwed to the left side of the top of the base, one end of a first drive rod mounted on the lower surface output end of the first motor, and the other end of the first drive rod extending into the inner cavity of the base, the bottom end of the first drive rod being rotatably connected to the inner wall of the base via a bearing, a first drive wheel mounted on the outer wall of the first drive rod, a housing mounted on the right side of the top of the base, and slide rails provided on both the inner and outer sides of the bottom of the inner cavity of the housing. One end of the second drive rod is rotatably connected to the bearing. The other end of the second drive rod extends into the inner cavity of the housing and is fitted with a grid frame. The bottom end of the grid frame has a slider on both the inner and outer sides, and the other end of the slider is embedded in the inner cavity of the slide rail. A second drive wheel is installed on the outer wall of the second drive rod. A drive belt is installed on the outer walls of the second drive wheel and the first drive wheel. A drain valve is installed at the bottom right side of the housing. A first cylinder is screwed to the bottom of the inner cavity of the housing. The upper surface output end of the first cylinder extends out of the outer wall of the housing and is fitted with a cover.

[0007] Preferably, a second motor is screwed to the top left of the cover. The lower surface output end of the second motor extends into the inner cavity of the cover and is equipped with a gear. A guide groove is formed on the inner circumference of the inner wall of the cover. A guide block is embedded in the inner cavity of the guide groove. A turntable is provided on the inner side of the guide block. Teeth are provided on the outer circumference of the turntable. The teeth and gears are meshed with each other.

[0008] Preferably, a second cylinder is screwed to the top of the turntable, a connecting seat is installed on the output end of the upper surface of the second cylinder, one end of a drain pipe is installed at the bottom of the connecting seat, the other end of the drain pipe passes through the turntable and extends into the inner cavity of the housing, a baffle is provided at the bottom of the drain pipe, and nozzles are installed on both sides of the drain pipe from top to bottom. A water tank is provided on the rear side of the top of the base, and an inlet and an outlet are respectively provided at the upper and lower ends of the rear side of the water tank. A water pump is screwed to the top of the water tank, one end of an inlet pipe is installed at the bottom of the water pump, and the other end of the inlet pipe extends into the inner cavity of the water tank. One end of a connecting hose is installed at the top of the water pump, and the other end of the connecting hose is rotatably connected to the upper surface of the connecting seat through a rotary joint.

[0009] Preferably, the inner cavities of the connecting seat, drain pipe, nozzle, water tank, water pump, inlet pipe, and connecting hose are all interconnected.

[0010] Preferably, the length of the connecting hose is much greater than the sum of the extension and retraction processes of the first and second cylinders.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This dehydrator for processing gallnuts, through the cooperation of a first motor, a first drive rod, a first drive wheel, a slide rail, a second drive rod, a slider, a second drive wheel, and a drive belt, can drive the grid frame to rotate. Centrifugal force can then be used to fling out the water from the material inside the grid frame. A first cylinder can drive the cover and all its structural components to move upwards or downwards together. Through the cooperation of a second motor, gears, guide grooves, guide blocks, and teeth, the turntable and all its structural components can rotate together. A second cylinder can drive the connecting seat and connecting... All structural components on the receiving seat move upward or downward together. Through the cooperation of the drain pipe, baffle, nozzle, water tank, water pump, inlet pipe, and connecting hose, the inside of the chamber can be rinsed. This device has a self-cleaning function, which can quickly and thoroughly remove residual bile and other substances from the chamber after each processing, effectively avoiding cross-contamination of materials during different batches of bile processing. This ensures that each batch of bile processed products has higher purity and more stable quality. No manual cleaning is required, the operation is simple and convenient, saving time and labor, greatly improving the overall processing efficiency, meeting hygiene standards, being easy to use, highly practical, and meeting the current market demand. Attached Figure Description

[0012] Figure 1 is a schematic diagram of the structure of this utility model;

[0013] Figure 2 is a top view of the connecting seat of this utility model;

[0014] Figure 3 is a schematic diagram of the right side structure of the water tank of this utility model;

[0015] Figure 4 is a top view of the slide rail of this utility model.

[0016] In the diagram: 1. Base, 2. First motor, 3. First drive rod, 4. First drive wheel, 5. Housing, 6. Slide rail, 7. Second drive rod, 8. Grid frame, 9. Slider, 10. Second drive wheel, 11. Drive belt, 12. Drain valve, 13. First cylinder, 14. Cover, 15. Second motor, 16. Gear, 17. Guide groove, 18. Guide block, 19. Turntable, 20. Teeth, 21. Second cylinder, 22. Connecting seat, 23. Drain pipe, 24. Baffle, 25. Nozzle, 26. Water tank, 27. Water pump, 28. Inlet pipe, 29. Connecting hose. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please refer to Figures 1-4. This utility model provides a technical solution: a dehydrator for processing gall bladder, including a base 1. A first motor 2 is screwed to the left side of the top of the base 1. One end of a first drive rod 3 is installed at the output end of the lower surface of the first motor 2, and the other end of the first drive rod 3 extends into the inner cavity of the base 1. The bottom end of the first drive rod 3 is rotatably connected to the inner wall of the base 1 through a bearing. A first drive wheel 4 is installed on the outer wall of the first drive rod 3. A housing 5 is installed on the right side of the top of the base 1. Slide rails 6 are provided on both the inner and outer sides of the bottom end of the inner cavity of the housing 5. The right side of the bottom end of the inner cavity of the base 1 is rotatably connected to the inner wall of the base 1 through a bearing. One end of the second drive rod 7 is dynamically connected, and the other end of the second drive rod 7 extends into the inner cavity of the housing 5 and is equipped with a grid frame 8. The bottom end of the grid frame 8 is provided with one end of a slider 9 on both the inner and outer sides, and the other end of the slider 9 is embedded in the inner cavity of the slide rail 6. A second drive wheel 10 is installed on the outer wall of the second drive rod 7, and a drive belt 11 is installed on the outer wall of the second drive wheel 10 and the first drive wheel 4. A drain valve 12 is provided at the bottom right side of the housing 5. A first cylinder 13 is screwed to the bottom of the inner cavity of the housing 5. The upper surface output end of the first cylinder 13 extends out of the outer wall of the housing 5 and is equipped with a cover 14.

[0019] As a preferred embodiment, a second motor 15 is screwed to the top left side of the cover 14. The output end of the lower surface of the second motor 15 extends into the inner cavity of the cover 14 and is equipped with a gear 16. A guide groove 17 is provided on the inner circumference of the inner wall of the cover 14. A guide block 18 is embedded in the inner cavity of the guide groove 17. A turntable 19 is provided on the inner side of the guide block 18. Teeth 20 are provided on the outer circumference of the turntable 19. The teeth 20 and the gear 16 are meshed with each other.

[0020] As a preferred embodiment, the top of the turntable 19 is further screwed to a second cylinder 21. A connecting seat 22 is installed on the output end of the upper surface of the second cylinder 21. One end of a drain pipe 23 is installed at the bottom of the connecting seat 22. The other end of the drain pipe 23 passes through the turntable 19 and extends into the inner cavity of the housing 5. A baffle 24 is provided at the bottom of the drain pipe 23. Spray nozzles 25 are installed on both sides of the drain pipe 23 from top to bottom. A water tank 26 is provided on the rear side of the top of the base 1. A water inlet and an outlet are respectively provided at the upper and lower ends of the rear side of the water tank 26. A water pump 27 is screwed to the top of the water tank 26. One end of a water inlet pipe 28 is installed at the bottom of the water pump 27, and the other end of the water inlet pipe 28 extends into the inner cavity of the water tank 26. One end of a connecting hose 29 is installed at the top of the water pump 27, and the other end of the connecting hose 29 is rotatably connected to the upper surface of the connecting seat 22 through a rotary joint.

[0021] As a preferred option, the inner cavities of the connector 22, drain pipe 23, nozzle 25, water tank 26, water pump 27, inlet pipe 28 and connecting hose 29 are all interconnected.

[0022] As a preferred option, the length of the connecting hose 29 is much greater than the sum of the extension and retraction processes of the first cylinder 13 and the second cylinder 21, thereby ensuring that the connecting hose 29 can move together with other structural components.

[0023] All electrical components mentioned in this solution are existing technologies, and their models are only one of them. Any electrical component that meets the requirements of this solution can be used.

[0024] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires, and should select appropriate controllers according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, without further explanation of electrical control. The specific work is as follows.

[0025] In operation, the first cylinder 13 is activated, causing the cover 14 and all its structural components to move upwards or downwards. When the cover 14 is removed from the top of the chamber 5, the material to be dehydrated is placed into the grid frame 8. The first cylinder 13 is then activated again to move the cover 14 downwards onto the chamber 5. The second cylinder 21 is then activated, causing the connecting seat 22 and all its structural components to move upwards or downwards. When the connecting seat 22 moves upwards and the baffle 24 moves to the position of the turntable 19, the inside of the chamber 5 is immediately agitated. At this time, the first motor 2 is activated, causing the first drive rod 3 and the first drive wheel 4 to move upwards or downwards. The first drive wheel 4 and the second drive wheel 10 are connected by a drive belt 11. When the first drive wheel 4 rotates, the drive belt 11 causes the second drive wheel 10 to drive the second drive rod 7, the grid frame 8 and the slider 9 to rotate together. During the rotation of the grid frame 8, the centrifugal force can throw out the water in the material inside the grid frame 8. The thrown water will flow to the bottom of the inner cavity of the box 5. Open the drain valve 12 and the water thrown out of the box 5 will be discharged. When the dehydration is completed, turn off the first motor 2, the grid frame 8 stops rotating, open the cover 14, and take out the material inside the grid frame 8. This completes the entire dehydration operation.

[0026] When it is necessary to clean the inside of the housing 5, control the second cylinder 21 to move the drain pipe 23 into the housing 5, turn on the water pump 27, the water pump 27 will draw clean water from the water tank 26 through the water inlet pipe 28 and inject it into the drain pipe 23 through the connecting hose 29, and finally discharge it through the nozzle 25. The sprayed water will clean the inside of the housing 5, including the grid frame 8. During this process, turn on the second motor 15, the second motor 15 will drive the gear 16 to rotate, the rotating gear 16 will cause the teeth 20 that mesh with it to drive the turntable 19 and all the structural parts on the turntable 19 to rotate together. That is, the circular motion of the nozzle 25 will thoroughly clean the inside of the housing 5, and the wastewater generated by the cleaning can be discharged through the drain valve 12.

[0027] This device has a self-cleaning function, which can quickly and thoroughly remove residual bile and other substances from the chamber 5 after each processing, effectively avoiding cross-contamination of materials during different batches of bile processing. This ensures that each batch of bile processed products has higher purity and more stable quality. It requires no manual cleaning, is simple and convenient to operate, saves time and effort, greatly improves overall processing efficiency, meets hygiene standards, is easy to use, highly practical, and suitable for promotion.

[0028] In the description of this utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "center position," "other end," "upper," "side," "top," "inner," "front," "center," and "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. At the same time, unless otherwise explicitly specified and limited, the terms "clamping," "plugging," "welding," "installation," "setting," "interference fit," "screw connection," and "pin connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction relationship between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dehydrator for processing gallnuts, comprising a base (1), characterized in that: The top left side of the base (1) is screwed with a first motor (2). The output end of the lower surface of the first motor (2) is equipped with one end of a first drive rod (3), and the other end of the first drive rod (3) extends into the inner cavity of the base (1). The bottom end of the first drive rod (3) is rotatably connected to the inner wall of the base (1) through a bearing. A first drive wheel (4) is installed on the outer wall of the first drive rod (3). A housing (5) is installed on the top right side of the base (1). Slide rails (6) are provided on both the inner and outer sides of the bottom end of the inner cavity of the housing (5). The bottom right side of the inner cavity of the base (1) is rotatably connected to one end of a second drive rod (7) through a bearing. The other end of the first drive rod (7) extends into the inner cavity of the box (5) and is equipped with a grid frame (8). The bottom end of the grid frame (8) is provided with one end of a slider (9) on both the inner and outer sides, and the other end of the slider (9) is embedded in the inner cavity of the slide rail (6). The second drive rod (7) is equipped with a second drive wheel (10) on its outer wall. The second drive wheel (10) and the first drive wheel (4) are equipped with drive belts (11) on their outer walls. The bottom right side of the box (5) is provided with a drain valve (12). The bottom end of the inner cavity of the box (5) is screwed to a first cylinder (13). The upper surface output end of the first cylinder (13) extends out of the outer wall of the box (5) and is equipped with a cover (14).

2. The dehydrator for processing gall bladder according to claim 1, characterized in that: The top left side of the cover (14) is screwed with a second motor (15). The output end of the lower surface of the second motor (15) extends into the inner cavity of the cover (14) and is equipped with a gear (16). The inner wall of the cover (14) is provided with a guide groove (17). The inner cavity of the guide groove (17) is embedded with a guide block (18). The inner side of the guide block (18) is provided with a turntable (19). The outer wall of the turntable (19) is provided with teeth (20). The teeth (20) and the gear (16) are meshed with each other.

3. A dehydrator for processing gall bladder according to claim 2, characterized in that: The top of the turntable (19) is screwed to a second cylinder (21). A connecting seat (22) is installed on the output end of the upper surface of the second cylinder (21). One end of a drain pipe (23) is installed at the bottom of the connecting seat (22). The other end of the drain pipe (23) passes through the turntable (19) and extends into the inner cavity of the box (5). A baffle (24) is provided at the bottom of the drain pipe (23). Spray nozzles (25) are installed on both sides of the drain pipe (23) from top to bottom. The top of the base (1) A water tank (26) is provided on the rear side. The upper and lower ends of the rear side of the water tank (26) are respectively provided with an inlet and an outlet. A water pump (27) is screwed to the top of the water tank (26). One end of the water inlet pipe (28) is installed at the bottom of the water pump (27), and the other end of the water inlet pipe (28) extends into the inner cavity of the water tank (26). One end of the connecting hose (29) is installed at the top of the water pump (27), and the other end of the connecting hose (29) is rotatably connected to the upper surface of the connecting seat (22) through a rotary joint.

4. A dehydrator for processing gallnuts according to claim 3, characterized in that: The inner cavities of the connecting seat (22), drain pipe (23), nozzle (25), water tank (26), water pump (27), water inlet pipe (28) and connecting hose (29) are all interconnected.

5. A dehydrator for processing gall bladder according to claim 3, characterized in that: The length of the connecting hose (29) is much greater than the sum of the extension and retraction processes of the first cylinder (13) and the second cylinder (21).