Alkali manganese battery positive electrode ring gap testing device

By designing a test device for the positive electrode ring gap of an alkaline manganese battery, the pressure and stroke of the positive electrode ring embedded in the steel shell are simulated, which solves the problem of the difficulty in accurately controlling the positive electrode ring gap in the existing technology and improves the battery performance.

CN224189194UActive Publication Date: 2026-05-01ZHENGJIANG MUSTANG BATTERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGJIANG MUSTANG BATTERY CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing technologies make it difficult to precisely control the gap of the positive electrode ring in alkaline manganese batteries, leading to increased internal resistance and affecting battery performance.

Method used

Design a test device for the gap of the positive electrode ring in an alkaline manganese battery. By simulating the pressure and stroke of the positive electrode ring embedded in the steel shell, evaluate the pressure required for the production line and the stroke of the ring-embedding equipment to achieve precise control.

Benefits of technology

Effectively assess and control the interlocking pressure and stroke on the production line to improve battery performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224189194U_ABST
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Abstract

The utility model discloses an alkaline manganese battery positive electrode ring gap testing device, which comprises a bottom plate, a support column is arranged on the upper side of the bottom plate, a testing platform is fixedly arranged on the support column, a placing table is arranged on the upper side of the testing platform, a pressure sensor is arranged on the lower side of the placing table, the pressure sensor is connected with a pressure digital display screen, and the pressure digital display screen is connected with a power supply. A test pressure head and a distance digital display meter used for displaying the extrusion stroke are arranged on the upper side of the placing table, the pressure needed by embedding the positive electrode ring into the steel shell is simulated, the mode that the gap of the positive electrode ring tends to be zero is represented, the pressure needed by a production line and the stroke needed by ring embedding equipment can be effectively evaluated, and the production efficiency is improved. Therefore, precise control over the ring embedding pressure of the production line is achieved.
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Description

A test device for the positive electrode ring gap of an alkaline manganese battery Technical Field

[0001] This utility model relates to the field of positive electrode ring gap in alkaline manganese batteries, and specifically to a device for testing the positive electrode ring gap in alkaline manganese batteries. Background Technology

[0002] Currently, for alkaline zinc-manganese batteries, the number of positive electrode rings inside the steel casing is often 2-4. This inevitably results in gaps between the positive electrode rings, which means an increase in internal resistance and thus affects the battery's electrical performance. Therefore, reducing the gaps between the positive electrode rings can effectively improve the battery's performance. By testing the gaps between the positive electrode rings and the corresponding intercalation pressure, the required intercalation pressure for the production line can be accurately determined, enabling precise control of the intercalation pressure and breaking through technical bottlenecks.

[0003] Accordingly, this utility model proposes a test device for the gap between the positive electrode rings of an alkaline manganese battery. Summary of the Invention

[0004] To overcome the shortcomings of the prior art, this utility model provides a positive electrode ring gap testing device for alkaline manganese batteries. By simulating the pressure required for the positive electrode ring to be embedded in the steel shell and characterizing the way the positive electrode ring gap approaches zero, it can effectively evaluate the pressure required for the production line and the stroke required for the ring embedding equipment, thereby achieving precise control of the ring embedding pressure of the production line.

[0005] Technical solution

[0006] A test device for the gap of the positive electrode ring of an alkaline manganese battery includes a base plate, a support column is provided on the upper side of the base plate, a test platform is fixed on the support column, a placement table is provided on the upper side of the test platform, a pressure sensor is provided on the lower side of the placement table, the pressure sensor is connected to a pressure digital display screen, and a test pressure head and a distance digital display for displaying the extrusion stroke are provided on the upper side of the placement table.

[0007] Furthermore, a support frame fixed to the pillar is also provided on the lower side of the test platform.

[0008] Furthermore, a track column is provided on the upper side of the support column, and a slider is slidably mounted on the track column.

[0009] Furthermore, an extension arm is fixedly connected to the slider, and the test pressure head and the distance digital display are provided on the side of the extension arm away from the track column.

[0010] Furthermore, a motor is also installed on the support column, and a threaded shaft is connected to the upper side of the motor.

[0011] Furthermore, the threaded shaft passes through and is threadedly connected to the slider.

[0012] Beneficial effects

[0013] Compared with the prior art, this utility model has the following advantages:

[0014] By simulating the pressure required for the positive electrode ring to be embedded in the steel shell and characterizing the way the gap between the positive electrode rings approaches zero, the pressure required for the production line and the stroke required for the ring-embedding equipment can be effectively evaluated, thereby achieving precise control of the ring-embedding pressure on the production line. Attached Figure Description

[0015] Figure 1 is a schematic diagram of the structure of a test device for the positive electrode ring gap of an alkaline manganese battery according to the present invention.

[0016] Attached icon number

[0017] 1. Base plate; 2. Support column; 3. Motor; 4. Threaded shaft; 5. Slider; 6. Track column; 7. Extension arm; 8. Distance display; 9. Test head; 10. Placement platform; 11. Pressure sensor; 12. Pressure display screen; 13. Test platform; 14. Support frame. Detailed Implementation

[0018] To better illustrate the content of this utility model, the following description is provided in conjunction with the accompanying drawings and embodiments:

[0019] As shown in Figure 1, this utility model discloses a test device for the gap of the positive electrode ring of an alkaline manganese battery, including a base plate 1, a support column 2 is provided on the upper side of the base plate 1, a test platform 13 is fixed on the support column 2, a placement table 10 is provided on the upper side of the test platform 13, a pressure sensor 11 is provided on the lower side of the placement table 10, the pressure sensor 11 is connected to a pressure digital display screen 12, and a test pressure head 9 and a distance digital display table 8 for displaying the extrusion stroke are provided on the upper side of the placement table 10.

[0020] Furthermore, a support frame 14 fixed to the pillar 2 is also provided on the lower side of the test platform 13.

[0021] Furthermore, a track column 6 is provided on the upper side of the support column 2, and a slider 5 is slidably provided on the track column 6.

[0022] Furthermore, an extension arm 7 is fixedly connected to the slider 5, and the test pressure head 9 and the distance digital display 8 are provided on the side of the extension arm 7 away from the track column 6.

[0023] Furthermore, a motor 3 is also provided on the support column 2, and a threaded shaft 4 is connected to the upper side of the motor 3.

[0024] Furthermore, the threaded shaft 4 passes through and is threadedly connected to the slider 5.

[0025] Specifically, the battery is placed on the placement platform 10, and then the motor 3 is started, which drives the threaded shaft 4 to rotate, which in turn drives the slider 5 to move down, which in turn causes the extension arm 7 and the test head 9 to move down, squeezing the positive electrode ring. At the same time, the values ​​of the distance digital display 8 and the pressure digital display screen 12 are observed.

[0026] The specific testing method is as follows:

[0027] The test simulates the embedding of the positive electrode ring into the steel shell under different pressures, and records the corresponding embedding depth of the positive electrode ring. The prerequisite for the test is that no ring breakage or other phenomena occur during the embedding process, so as not to affect the test results.

[0028] As the test pressure increases until there is no fluctuation on the digital display 8, an X-ray machine is used to inspect the condition of the positive electrode ring inside the battery, and the gap between the positive electrode rings is illustrated.

[0029] By simulating the pressure required for the positive electrode ring to be embedded in the steel shell in this way, and characterizing the way the gap between the positive electrode rings tends to 0, the pressure required for the production line and the stroke required for the ring embedding equipment can be effectively evaluated.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the technical solutions of this utility model have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.

Claims

1. A device for testing the gap of the positive electrode ring in an alkaline manganese battery, characterized in that: The test platform (13) is provided with a placement platform (10) for placing the material to be tested. The upper side of the placement platform (10) is provided with a test head (9) for extruding the positive electrode ring and a distance digital display (8) for feeding back the depth of the positive electrode ring embedded in the steel shell. The lower side of the placement platform (10) is also provided with a pressure sensor (11) for detecting the specific value of the extrusion pressure. The pressure sensor is connected to a pressure digital display screen (12) fixed on the test platform (13).

2. An alkaline manganese battery positive electrode ring gap testing device according to claim 1, characterized in that: The test platform (13) is installed on the support column (2), and the bottom of the support column (2) is provided with a base plate (1).

3. An alkaline manganese battery positive electrode ring gap testing device according to claim 2, characterized in that: The test platform (13) is also provided with a support frame (14) fixed on the pillar (2) on its lower side.

4. The alkaline manganese battery positive electrode ring gap testing device according to claim 3, characterized in that: A track column (6) is provided on the upper side of the support column (2), and a slider (5) is slidably provided on the track column (6).

5. The alkaline manganese battery positive electrode ring gap testing device according to claim 4, characterized in that: An extension arm (7) is fixedly connected to the slider (5), and the test pressure head (9) and the distance digital display (8) are provided on the side of the extension arm (7) away from the track column (6).

6. The alkaline manganese battery positive electrode ring gap testing device according to claim 5, characterized in that: The support column (2) is also equipped with a motor (3), and the upper side of the motor (3) is connected to a threaded shaft (4).

7. The alkaline manganese battery positive electrode ring gap testing device according to claim 6, characterized in that: The threaded shaft (4) passes through and is threadedly connected to the slider (5).