Solid-liquid dispersion reaction device for high-viscosity materials

Abstract

The utility model relates to the technical field of material dispersion reaction devices, and discloses a solid-liquid dispersion reaction device for high-viscosity materials, which comprises a machine body, a feeding hole is formed in the top of the machine body, a pressure release valve is fixedly mounted on the inner wall of the top of the machine body, and a liquid outlet is formed in the top of the machine body. And a dispersing assembly is arranged in the machine body. According to the solid-liquid dispersion reaction device for the high-viscosity materials, the dispersion assembly is arranged and matched with the multiple sets of stirring plates arranged in a spiral line array, so that the stirring plates can stir the high-viscosity materials in the machine body along with rotation of the rotating shaft and have a certain upward conveying effect; and meanwhile, the multiple flow dividing holes and the protruding blocks arranged in the flow dividing holes are matched to touch and extrude, bubbles in the high-viscosity materials are promoted to be dispersed into smaller bubbles, therefore, the bubbles can be better discharged to the outer sides of the materials under the pressure of external pressurizing equipment, and high-quality machining and production of the materials are achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of material dispersion reaction devices, specifically a solid-liquid dispersion reaction device for high-viscosity materials. Background Technology

[0002] When high-viscosity materials undergo a reaction, their high viscosity causes the equipment to be subjected to significant shear stress during stirring, resulting in a substantial increase in energy consumption during operation. At the same time, the high adhesion between materials greatly increases the difficulty of dispersing, mixing, and contacting with other materials to achieve a reaction.

[0003] Existing reaction devices for high-viscosity solid-liquid materials require high-power drive equipment or reinforced stirring structures for stirring, resulting in high energy consumption and significantly increasing the processing cost of high-viscosity materials. Furthermore, they generate significant vibrations, affecting normal equipment operation and offering limited improvement in the dispersion and stirring effect of high-viscosity materials. Therefore, we propose a solid-liquid dispersion reaction device for high-viscosity materials. Utility Model Content

[0004] The purpose of this invention is to provide a solid-liquid dispersion reaction device for high-viscosity materials to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a solid-liquid dispersion reaction device for high-viscosity materials, comprising a body, an inlet at the top of the body, a pressure relief valve fixedly installed on the inner wall of the top of the body, and a dispersion component inside the body;

[0006] The dispersing component includes a drive motor, which is fixedly installed on the bottom outer wall of the machine body. A rotating shaft is fixedly installed at the output end of the drive motor. A stirring plate is fixedly installed on the arc-shaped outer wall of the rotating shaft. An arc-shaped toothed groove is opened on the inner wall of the end of the stirring plate. A diversion hole is opened on the inner wall of the stirring plate. A protrusion is fixedly installed on the arc-shaped inner wall of the diversion hole.

[0007] Preferably, the number of stirring plates is set in multiple sets, and the multiple sets of stirring plates are evenly distributed in a spiral array on the arc-shaped outer wall of the rotating shaft.

[0008] Preferably, the surface of the stirring plate near the arc-shaped toothed groove is provided with an inclined groove, so that the end of the stirring plate is triangular. At the same time, the stirring plate is inclined at a lower angle near the inclined groove, and the inclined groove of the stirring plate at the bottom of the machine body is in contact with the bottom inner surface of the machine body.

[0009] Preferably, the center of the arc-shaped toothed groove is convex and the inner surfaces of the upper and lower ends are concave, so that the inclined groove and the arc-shaped toothed groove can cooperate with each other to achieve an efficient diversion effect for high-viscosity materials.

[0010] Preferably, an auxiliary mixing component is provided on the outer surface of the end of the stirring plate away from the inclined groove. The auxiliary mixing component includes a C-shaped plate, which is fixedly installed on the outer wall of the end of the stirring plate. A rectangular groove is formed on the inner wall of the C-shaped plate, and an arc-shaped plate is fixedly installed on the inner wall of the rectangular groove.

[0011] Preferably, the arc-shaped notch of the C-shaped plate is positioned facing one side of the stirring plate to guide the high-viscosity material. The end of the C-shaped plate at the top of the stirring plate is bent downwards to avoid excessive resistance when the C-shaped plate rotates with the stirring plate.

[0012] Preferably, one end of the arc-shaped plate is fixedly connected to the inner wall of one side of the rectangular groove, while the other end of the arc-shaped plate is provided with a gap between it and the inner wall of the other side of the rectangular groove. At the same time, two sets of arc-shaped plates are provided, and the gaps formed between the two sets of arc-shaped plates and the rectangular groove are respectively located on the inner surfaces of the left and right sides of the rectangular groove, so that the high-viscosity material passing through the rectangular groove can achieve a certain mixing effect by being guided and pushed by the two sets of arc-shaped plates.

[0013] Compared with the prior art, this utility model provides a solid-liquid dispersion reaction device for high-viscosity materials, which has the following beneficial effects:

[0014] 1. This solid-liquid dispersion reaction device for high-viscosity materials is equipped with a dispersion component and multiple sets of stirring plates arranged in a spiral array. As the rotating shaft rotates, the stirring plates can stir the high-viscosity material inside the machine and have a certain upward conveying effect. At the same time, with the help of several diversion holes and the protrusions set in the diversion holes, the bubbles in the high-viscosity material are dispersed into smaller bubbles, so that they can be better discharged to the outside of the material under the pressure of the external pressurization equipment, thereby achieving high-quality processing and production of the material.

[0015] 2. The solid-liquid dispersion reaction device for high-viscosity materials is equipped with an auxiliary mixing component, which allows the high-viscosity material passing through the rectangular trough to be guided and pushed by two sets of arc plates to achieve a certain mixing effect. Furthermore, the material being squeezed in the rectangular trough can also be further squeezed to expel internal air bubbles, thus ensuring the solid-liquid dispersion reaction effect of the high-viscosity material. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0017] Figure 2This is a cross-sectional structural diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the present invention without the body;

[0019] Figure 4 This is a schematic diagram of the stirring plate structure of this utility model;

[0020] Figure 5 This is a cross-sectional view of the stirring plate of this utility model.

[0021] In the diagram: 1. Machine body; 2. Feed inlet; 3. Pressure relief valve; 4. Dispersion component; 41. Drive motor; 42. Rotating shaft; 43. Stirring plate; 44. Arc-shaped toothed groove; 45. Diverting hole; 46. Protrusion; 5. Auxiliary mixing component; 51. C-shaped plate; 52. Rectangular groove; 53. Arc-shaped plate. Detailed Implementation

[0022] like Figures 1-5 As shown, this utility model provides a technical solution: a solid-liquid dispersion reaction device for high viscosity materials, including a body 1, a feed inlet 2 on the top of the body 1, a pressure relief valve 3 fixedly installed on the inner wall of the top of the body 1, and a dispersion component 4 inside the body 1. The dispersion component 4 includes a drive motor 41, a rotating shaft 42, a stirring plate 43, an arc-shaped toothed groove 44, a diversion hole 45, and a protrusion 46.

[0023] In one embodiment of this utility model, a drive motor 41 is fixedly installed on the bottom outer wall of the machine body 1, a rotating shaft 42 is fixedly installed at the output end of the drive motor 41, a stirring plate 43 is fixedly installed on the arc-shaped outer wall of the rotating shaft 42, an arc-shaped toothed groove 44 is provided on the inner wall of the end of the stirring plate 43, a diversion hole 45 is provided on the inner wall of the stirring plate 43, and a protrusion 46 is fixedly installed on the arc-shaped inner wall of the diversion hole 45.

[0024] Furthermore, a sealing plug is provided at the top of the feed inlet 2. During the stirring and reaction process, the sealing plug is placed on the top of the feed inlet 2 to achieve the sealing of the internal cavity of the machine body 1. At the same time, the internal cavity of the machine body 1 is connected to the output end of an external pressurizing device through a pipe, so that the external pressurizing device can pressurize the internal cavity of the machine body 1 during the stirring and dispersion reaction process. This causes the air in the bubbles inside the high-viscosity material to be discharged upwards and finally discharged to the external environment through the pressure relief valve 3, reducing the number of bubbles in the high-viscosity material and improving the reaction efficiency and product quality. Specifically, a discharge valve is provided on the bottom inner wall of the machine body 1, so that the product after the reaction can be discharged outwards through the discharge valve for easy collection by the staff.

[0025] In addition, the top surface of the rotating shaft 42 is rotatably mounted on the inner top wall of the machine body 1. At the same time, multiple sets of stirring plates 43 are arranged in a spiral array and evenly distributed on the arc-shaped outer wall of the rotating shaft 42. Specifically, an inclined groove is opened on the surface of the stirring plate 43 near the arc-shaped toothed groove 44, so that the end of the stirring plate 43 is triangular. At the same time, the stirring plate 43 is inclined at a lower section near the inclined groove. In addition, the inclined groove of the stirring plate 43 at the bottom of the machine body 1 is in contact with the bottom inner surface of the machine body 1, so that the stirring plate 43 can stir the high-viscosity material in the machine body 1 and have a certain upward conveying effect as the rotating shaft 42 rotates. Furthermore, the center of the arc-shaped toothed groove 44 is convex and the inner surfaces of the upper and lower ends are concave, so that the inclined groove and the arc-shaped toothed groove 44 can cooperate with each other to achieve an efficient diversion effect for the high-viscosity material, thereby promoting the solid-liquid dispersion reaction effect of the high-viscosity material.

[0026] Specifically, the number of diversion holes 45 is set in several groups, and the several groups of diversion holes 45 are arranged in a matrix array on the inner wall of the stirring plate 43. The number of protrusions 46 is set in multiple groups, and the multiple protrusions 46 are arranged in a spiral array inside the diversion holes 45. When the inclined stirring plate 43 rotates with the rotating shaft 42, some of the high-viscosity material on the surface of the stirring plate 43 will enter the diversion holes 45 and move downward along the diversion holes 45 under the pressure of gravity and other materials. After being touched and squeezed by multiple groups of protrusions 46, the bubbles in the high-viscosity material are dispersed into smaller bubbles, so that they can be better discharged to the outside of the material under the pressure of the external pressurizing equipment, thereby achieving high-quality processing and production of the material.

[0027] Meanwhile, an auxiliary mixing component 5 is provided on the outer surface of the end of the stirring plate 43 away from the inclined groove. The auxiliary mixing component 5 includes a C-shaped plate 51, which is fixedly installed on the outer wall of the end of the stirring plate 43. A rectangular groove 52 is provided on the inner wall of the C-shaped plate 51, and an arc-shaped plate 53 is fixedly installed on the inner wall of the rectangular groove 52.

[0028] In this embodiment of the invention, the arc-shaped notch of the C-shaped plate 51 is positioned facing the stirring plate 43 to guide the high-viscosity material. Simultaneously, the top end of the C-shaped plate 51 is bent downwards to avoid excessive resistance as it rotates with the stirring plate 43. Specifically, one end of the arc-shaped plate 53 is fixedly connected to the inner wall of one side of the rectangular groove 52, while a gap is provided between the other end of the arc-shaped plate 53 and the inner wall of the other side of the rectangular groove 52. Two sets of arc-shaped plates 53 are provided, with the gaps between the two sets of arc-shaped plates 53 and the rectangular groove 52 located on the left and right inner surfaces of the rectangular groove 52, respectively. This allows the high-viscosity material passing through the rectangular groove 52 to achieve a certain mixing effect under the guidance and pushing of the two sets of arc-shaped plates 53. Furthermore, the material being squeezed within the rectangular groove 52 can be further squeezed to expel internal air bubbles, ensuring the solid-liquid dispersion reaction effect of the high-viscosity material.

[0029] In this invention, during use, the material to be reacted is fed into the machine body 1 through the feed inlet 2, and the sealing plug is placed on the outside of the feed inlet 2. At this time, the drive motor 41 is started, and in conjunction with the rotating shaft 42, the stirring plate 43 is driven to stir and react the material inside the machine body 1. Simultaneously, the external pressurization equipment is activated, which increases the pressure inside the machine body 1, thereby causing the bubbles in the high-viscosity material to be discharged to the outside, completing the solid-liquid dispersion reaction of the high-viscosity material. At the same time, by setting the dispersion component 4, in conjunction with multiple sets of stirring plates 43 arranged in a spiral array, the stirring plates 43 can stir the high-viscosity material inside the machine body 1 and have a certain upward conveying effect as the rotating shaft 42 rotates. At the same time, in conjunction with several diversion holes 45 and the protrusions 46 set in the diversion holes 45, the bubbles in the high-viscosity material are contacted and squeezed, causing the bubbles in the high-viscosity material to disperse into smaller bubbles, so that they can be better discharged to the outside of the material under the pressure of the external pressurization equipment, realizing high-quality processing and production of the material.

[0030] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A solid-liquid dispersion reaction device for high-viscosity materials, comprising a body (1), wherein a feed inlet (2) is provided at the top of the body (1), and a pressure relief valve (3) is fixedly installed on the inner wall of the top of the body (1), characterized in that: The body (1) is equipped with a dispersion component (4); The dispersion component (4) includes a drive motor (41), which is fixedly installed on the bottom outer wall of the body (1). A rotating shaft (42) is fixedly installed at the output end of the drive motor (41). A stirring plate (43) is fixedly installed on the arc-shaped outer wall of the rotating shaft (42). An arc-shaped toothed groove (44) is opened on the inner wall of the end of the stirring plate (43). A diversion hole (45) is opened on the inner wall of the stirring plate (43). A protrusion (46) is fixedly installed on the arc-shaped inner wall of the diversion hole (45).

2. The solid-liquid dispersion reaction apparatus for high-viscosity materials according to claim 1, characterized in that: The number of stirring plates (43) is set in multiple sets, and the multiple sets of stirring plates (43) are evenly distributed in a spiral array on the arc-shaped outer wall of the rotating shaft (42).

3. The solid-liquid dispersion reaction apparatus for high-viscosity materials according to claim 2, characterized in that: The stirring plate (43) has an inclined groove on one end surface near the arc-shaped toothed groove (44). At the same time, the stirring plate (43) is set in a lower inclined position near the inclined groove. The inclined groove of the stirring plate (43) at the bottom of the machine body (1) is in contact with the bottom inner surface of the machine body (1).

4. The solid-liquid dispersion reaction apparatus for high-viscosity materials according to claim 1, characterized in that: The center of the arc-shaped tooth groove (44) is convex and the inner surfaces of the upper and lower ends are concave.

5. The solid-liquid dispersion reaction apparatus for high-viscosity materials according to claim 1, characterized in that: An auxiliary mixing component (5) is provided on the outer surface of the end of the stirring plate (43) away from the inclined groove. The auxiliary mixing component (5) includes a C-shaped plate (51). The C-shaped plate (51) is fixedly installed on the outer wall of the end of the stirring plate (43). A rectangular groove (52) is opened on the inner wall of the C-shaped plate (51). An arc plate (53) is fixedly installed on the inner wall of the rectangular groove (52).

6. The solid-liquid dispersion reaction apparatus for high-viscosity materials according to claim 5, characterized in that: The arc-shaped notch of the C-shaped plate (51) is positioned facing the side of the stirring plate (43), and the end of the C-shaped plate (51) at the top of the stirring plate (43) is bent downwards and tilted.

7. The solid-liquid dispersion reaction apparatus for high-viscosity materials according to claim 5, characterized in that: One end of the arc plate (53) is fixedly connected to the inner wall of one side of the rectangular groove (52), and a gap is provided between the other end of the arc plate (53) and the inner wall of the other side of the rectangular groove (52). At the same time, there are two sets of arc plates (53), and the gaps formed between the two sets of arc plates (53) and the rectangular groove (52) are respectively located on the inner surfaces of the left and right sides of the rectangular groove (52).

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