Cleaning device for LED lampshade machining
By using a small number of nozzles and combining them with an adjustment mechanism of multiple components in the LED lampshade cleaning device, the spraying range is expanded, solving the problems of water waste and high equipment costs, and achieving the effects of water conservation and reduced maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU SD POLYMER PROFILES CO LTD
- Filing Date
- 2025-04-18
- Publication Date
- 2026-05-05
AI Technical Summary
The existing LED lampshade cleaning devices use a large number of spray nozzles, which leads to water waste and increased equipment costs.
By using a small number of nozzles combined with an adjustment mechanism, limiting components, a second stroke assembly, a drive assembly, a sliding assembly, and a barrier assembly, and by using a servo motor to drive the threaded rod to rotate, the longitudinal and lateral spraying range of the sprinkler can be expanded, thus reducing the number of nozzles.
It effectively expands the spraying range and reduces water consumption and equipment procurement, installation, and maintenance costs.
Smart Images

Figure CN224195400U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of LED lampshade processing technology, and in particular relates to a cleaning device for LED lampshade processing. Background Technology
[0002] LED lampshade manufacturing involves using materials such as plastic and glass through processes like injection molding, blow molding, and pressing to create lampshades with specific shapes and optical properties. The process requires precise control of dimensions and transparency to effectively refract and scatter LED light, improving lighting effects and uniformity. During manufacturing, LED lampshades are prone to accumulating oil, dust, and other impurities. Without cleaning, these impurities not only affect the lampshade's appearance and cause product defects but also reduce its light transmittance, weakening the LED lighting effect and lowering product quality. Cleaning devices can also prevent lampshade aging caused by impurities, extend its lifespan, and reduce after-sales maintenance costs.
[0003] The LED lampshade cleaning devices commonly found on the market often use spray cleaning devices. These devices use a large number of nozzles for spraying. The simultaneous spraying of a large number of nozzles will significantly increase the water consumption, resulting in water waste. At the same time, the large number of nozzles and their associated pipes, valves and other components will increase the cost of purchasing, installing and maintaining the equipment. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides a cleaning device for LED lampshade processing. It has the advantage of being able to thoroughly clean LED lampshades with a small number of nozzles, solving the problem that spraying with a large number of nozzles at the same time would greatly increase water consumption and waste water resources. At the same time, a large number of nozzles and their supporting pipes, valves and other components would increase the cost of equipment procurement, installation and maintenance.
[0005] This utility model is implemented as follows: a cleaning device for LED lampshade processing, comprising:
[0006] Support base;
[0007] Protective shell: The protective shell is fixedly connected to the outer surface of the support base on the side closest to the support base;
[0008] Conveying mechanism: The conveying mechanism is fixedly connected to the inner wall of the support base;
[0009] Water storage tank: The outer surface of the water storage tank is fixedly connected to the inside of the support base;
[0010] Miniature water pumps: Two miniature water pumps are provided, and the outer surfaces of the two miniature water pumps are fixedly connected to the outer surface of the water storage tank;
[0011] Sprayers: Three sprayers are provided, and one end of each sprayer near the micro water pump is fixedly connected to the outer surface of the micro water pump. The outer surface of the sprayers is slidably connected to the inside of the protective shell; Adjustment mechanism: The adjustment mechanism is located inside the protective shell, and the adjustment mechanism includes:
[0012] Connector: The lower end of the connector is fixedly connected to the outer surface of the upper sprayer;
[0013] Spatial slot: The spatial slot is formed on the upper surface of the protective shell;
[0014] Support column: The outer surface of the support column is rotatably connected to the inside of the connector through a bearing, and both the left and right ends of the support column are fixedly connected to the inner wall of the space groove;
[0015] First stroke component: The first stroke component is disposed on the surface of the connector.
[0016] As a preferred embodiment of the present invention, the first stroke component includes:
[0017] First stroke groove: The first stroke groove is formed on the surface of the connector;
[0018] First stroke column: The outer surface of the first stroke column is slidably connected to the inner wall of the first stroke groove;
[0019] Connecting rod: There are two connecting rods. The two connecting parts are fixedly connected to the left and right ends of the first stroke column on the side near the first stroke column. The connecting rod is "L" shaped.
[0020] As a preferred embodiment of this utility model, the upper surface of the protective shell is provided with limiting members, and two limiting members are provided. The lower surfaces of the two limiting members are fixedly connected to the upper surface of the protective shell, and the inner wall of the limiting member is slidably connected to the outer surface of the connecting rod.
[0021] In a preferred embodiment of this utility model, the front end face of the connecting rod is provided with a second stroke component, and two second stroke components are provided, each comprising:
[0022] Stroke ring: The outer surface of the stroke ring is fixedly connected to the front end face of the connecting rod;
[0023] Second stroke column: The outer surface of the second stroke column is slidably connected to the inner wall of the stroke ring;
[0024] Rotary disk: The upper surface of the rotary disk is fixedly connected to the lower end face of the second stroke column.
[0025] In a preferred embodiment of this invention, a driving assembly is provided on the lower surface of the rotating disk, the driving assembly comprising:
[0026] Threaded rods: Four threaded rods are provided. The upper end faces of the four threaded rods are fixedly connected to the lower surface of the rotating disk, and the outer surfaces of the threaded rods are rotatably connected to the upper surface of the protective shell through bearings.
[0027] Transmission wheels: Four transmission wheels are provided, and the four transmission wheels are internally fixedly connected to the outer surface of the threaded rod;
[0028] Transmission belt: The inner ring of the transmission belt is connected to the outer surface of the transmission wheel;
[0029] Servo motor: The output end of the servo motor is fixedly connected to the lower end face of the threaded rod on the right side, and the outer surface of the servo motor is fixedly connected to the front surface of the support base.
[0030] In a preferred embodiment of this invention, the outer surface of the threaded rod is provided with a sliding assembly, and two sliding assemblies are provided, the two sliding assemblies comprising:
[0031] Transmission blocks: Two transmission blocks are provided, and the interior of each transmission block is rotatably connected to the outer surface of the threaded rod via a thread;
[0032] Slide groove: Two slide grooves are provided, and both slide grooves are formed on the inner wall of the protective shell. The inner wall of the slide groove is slidably connected to the side opposite to the transmission block.
[0033] Connecting plate: The left and right sides of the connecting plate are fixedly connected to the outer surface of the transmission block, and the inside of the connecting plate is fixedly connected to the outer surface of the sprayer.
[0034] As a preferred embodiment of the present invention, the inner wall of the protective shell is provided with a baffle assembly, and two baffle assemblies are provided, the two baffle assemblies comprising:
[0035] Partition: The upper surface of the partition is fixedly connected to the inner wall of the protective shell, and the lower surface of the partition is fixedly connected to the upper surface of the support base;
[0036] Second travel groove: The second travel groove is formed on the surface of the partition plate, and the inner wall of the second travel groove is slidably connected to the outer surface of the sprayer.
[0037] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0038] 1. This utility model, by setting up a driving component and a sliding component, uses a servo motor to drive the right threaded rod to rotate. The threaded rod can drive the remaining threaded rod to rotate together through a transmission wheel and a transmission belt. The threaded rod can drive the transmission block to slide along the inner wall of the slide groove through the thread. The transmission block, in turn, drives the sprayer to move longitudinally through a connecting plate, thereby increasing the longitudinal spraying range.
[0039] 2. This utility model, by setting an adjustment mechanism, a limiting component, and a second stroke assembly, drives a rotating disk to rotate via a threaded rod. The rotating disk drives the second stroke column on the upper surface to move in a circular trajectory. The second stroke column can squeeze the inner wall of the stroke ring and slide along the inner wall of the stroke ring, so that the stroke ring drives the connecting rod to move back and forth along the inside of the limiting component. The connecting rod can squeeze the inner wall of the first stroke groove through the first stroke column and move along the inner wall of the first stroke groove, forcing the connecting part to swing back and forth around the support column as the rotation center. The connecting part can drive the sprayer at the lower end to swing together, thereby increasing the lateral spraying range. Attached Figure Description
[0040] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0041] Figure 2 This is a three-dimensional structural diagram of the space slot, the limiting member, and the driving assembly provided in this embodiment of the utility model;
[0042] Figure 3 This is an exploded view of a portion of the adjustment mechanism and the second stroke assembly provided in an embodiment of the present invention;
[0043] Figure 4 This is an exploded view of the sliding component and the blocking component provided in this embodiment of the utility model.
[0044] In the diagram: 1. Support base; 2. Protective shell; 3. Conveying mechanism; 4. Water storage tank; 5. Miniature water pump; 6. Sprayer; 7. Adjusting mechanism; 710. Connector; 720. Spatial groove; 730. Support column; 740. First stroke assembly; 741. First stroke groove; 742. First stroke column; 743. Connecting rod; 8. Limiting component; 9. Second stroke assembly; 901. Stroke ring; 902. Second stroke column; 903. Rotary disk; 10. Drive assembly; 101. Threaded rod; 102. Transmission wheel; 103. Transmission belt; 104. Servo motor; 11. Sliding assembly; 111. Transmission block; 112. Slide groove; 113. Connecting plate; 12. Barrier assembly; 121. Partition plate; 122. Second stroke groove. Detailed Implementation
[0045] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0046] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0047] like Figures 1 to 4 As shown in the figure, an embodiment of the present invention provides a cleaning device for LED lampshade processing, comprising:
[0048] Support 1;
[0049] Protective shell 2: The side of the protective shell 2 closest to the support base 1 is fixedly connected to the outer surface of the support base 1;
[0050] Conveying mechanism 3: Conveying mechanism 3 is fixedly connected to the inner wall of support base 1;
[0051] Water storage tank 4: The outer surface of water storage tank 4 is fixedly connected to the inside of support base 1;
[0052] Miniature water pump 5: Two miniature water pumps 5 are provided, and the outer surfaces of the two miniature water pumps 5 are fixedly connected to the outer surface of the water storage tank 4;
[0053] Sprayer 6: There are three sprayers 6. The ends of the three sprayers 6 near the micro water pump 5 are fixedly connected to the outer surface of the micro water pump 5. The outer surface of the sprayers 6 is slidably connected to the inside of the protective shell 2.
[0054] Adjustment mechanism 7: The adjustment mechanism 7 is located inside the protective shell 2, and includes:
[0055] Connector 710: The lower end of connector 710 is fixedly connected to the outer surface of the upper sprayer 6;
[0056] Space slot 720: Space slot 720 is formed on the upper surface of protective shell 2;
[0057] Support column 730: The outer surface of the support column 730 is rotatably connected to the inside of the connector 710 through a bearing, and both ends of the support column 730 are fixedly connected to the inner wall of the space groove 720;
[0058] First stroke component 740: The first stroke component 740 is disposed on the surface of the connector 710.
[0059] refer to Figure 3 As shown, the first stroke component 740 includes:
[0060] First stroke groove 741: The first stroke groove 741 is formed on the surface of the connector 710;
[0061] First stroke column 742: The outer surface of the first stroke column 742 is slidably connected to the inner wall of the first stroke groove 741;
[0062] Connecting rod 743: There are two connecting rods 743. Two connecting parts 710 are fixedly connected to the left and right ends of the first stroke column 742 on the side near the first stroke column 742. The connecting rod 743 is "L" shaped.
[0063] Using the above solution: the connecting rod 743 moves back and forth along the inside of the limiting member 8. The connecting rod 743 can be pressed against the inner wall of the first stroke groove 741 by the first stroke column 742 and move along the inner wall of the first stroke groove 741, forcing the connecting member 710 to swing back and forth around the support column 730 as the rotation center. The connecting member 710 can drive the sprayer 6 at the lower end to swing together, thereby increasing the spraying area.
[0064] refer to Figure 2 As shown, the upper surface of the protective shell 2 is provided with a limiting member 8. There are two limiting members 8. The lower surfaces of the two limiting members 8 are fixedly connected to the upper surface of the protective shell 2. The inner wall of the limiting member 8 is slidably connected to the outer surface of the connecting rod 743.
[0065] Using the above scheme: the limiting component 8 mainly serves to limit the movement of the connecting rod 743.
[0066] refer to Figure 3 As shown, a second stroke assembly 9 is provided on the front end face of the connecting rod 743. There are two second stroke assemblies 9, each including:
[0067] Stroke ring 901: The outer surface of stroke ring 901 is fixedly connected to the front end face of connecting rod 743;
[0068] Second stroke column 902: The outer surface of the second stroke column 902 is slidably connected to the inner wall of the stroke ring 901;
[0069] Rotary disk 903: The upper surface of the rotary disk 903 is fixedly connected to the lower end face of the second stroke column 902.
[0070] The above scheme is adopted: In order to make the connecting rod 743 move back and forth, the rotating disk 903 is rotated. The rotating disk 903 drives the second stroke column 902 on the upper surface to move in a circular trajectory. The second stroke column 902 can squeeze the inner wall of the stroke ring 901 and slide along the inner wall of the stroke ring 901, so that the stroke ring 901 drives the connecting rod 743 to move.
[0071] refer to Figure 2 As shown, a drive assembly 10 is provided on the lower surface of the rotating disk 903. The drive assembly 10 includes:
[0072] Threaded rod 101: Four threaded rods 101 are provided. The upper end face of the four threaded rods 101 is fixedly connected to the lower surface of the rotating disk 903, and the outer surface of the threaded rods 101 is rotatably connected to the upper surface of the protective shell 2 through bearings.
[0073] Transmission wheel 102: Four transmission wheels 102 are provided, and the four transmission wheels 102 are internally fixedly connected to the outer surface of the threaded rod 101;
[0074] Transmission belt 103: The inner ring of transmission belt 103 is connected to the outer surface of transmission wheel 102 in a transmission connection relationship;
[0075] Servo motor 104: The output end of servo motor 104 is fixedly connected to the lower end face of the right threaded rod 101, and the outer surface of servo motor 104 is fixedly connected to the front surface of support base 1.
[0076] Using the above scheme: In order to make the rotating disk 903 rotate, the servo motor 104 drives the right threaded rod 101 to rotate. The threaded rod 101 can drive the remaining threaded rods 101 to rotate together through the transmission wheel 102 and the transmission belt 103, so that the threaded rods 101 drive the rotating disk 903 to rotate.
[0077] refer to Figure 4 As shown, a sliding assembly 11 is provided on the outer surface of the threaded rod 101. Two sliding assemblies 11 are provided, and the two sliding assemblies 11 include:
[0078] Transmission block 111: There are two transmission blocks 111, and the interior of both transmission blocks 111 is rotatably connected to the outer surface of the threaded rod 101 via threads;
[0079] Slide 112: There are two slides 112. Both slides 112 are opened on the inner wall of the protective shell 2. The inner wall of the slide 112 is slidably connected to the side opposite to the transmission block 111.
[0080] Connecting plate 113: The left and right sides of the connecting plate 113 are fixedly connected to the outer surface of the transmission block 111, and the inside of the connecting plate 113 is fixedly connected to the outer surface of the sprayer 6.
[0081] Using the above scheme: when the threaded rod 101 rotates, the threaded rod 101 can drive the transmission block 111 to slide along the inner wall of the slide groove 112 through the thread. The transmission block 111 then drives the sprayer 6 to move together through the connecting plate 113, thereby increasing the range of longitudinal spraying.
[0082] refer to Figure 4 As shown, the inner wall of the protective shell 2 is provided with a baffle assembly 12. There are two baffle assemblies 12, and the two baffle assemblies 12 include:
[0083] Partition 121: The upper surface of partition 121 is fixedly connected to the inner wall of the protective shell 2, and the lower surface of partition 121 is fixedly connected to the upper surface of the support base 1;
[0084] Second stroke groove 122: The second stroke groove 122 is formed on the surface of the partition 121, and the inner wall of the second stroke groove 122 is slidably connected to the outer surface of the sprayer 6.
[0085] The above solution is adopted: the partition 121 mainly serves to prevent the sprayed water from splashing onto the outer surface of the threaded rod 101, causing the threaded rod 101 to rust and be damaged in a short time; the second stroke groove 122 mainly serves to provide movement space for the sprayer 6.
[0086] The working principle of this utility model:
[0087] In use, the system operates by activating the conveyor mechanism 3, the micro water pump 5, and the sprayer 6. When the conveyor mechanism 3 transports the LED lampshade between the sprayers 6, it slowly begins to operate. Simultaneously, the servo motor 104 drives the right-side threaded rod 101 to rotate. The threaded rod 101 can then drive the remaining threaded rods 101 to rotate together via the transmission wheel 102 and the transmission belt 103. The threaded rods 101 can also drive the transmission block 111 to slide along the inner wall of the slide groove 112 via the thread. The transmission block 111, in turn, drives the sprayer 6 longitudinally via the connecting plate 113. Simultaneously, the threaded rods 101 drive the rotating disk. Rotation 903 causes the rotating disk 903 to drive the second stroke column 902 on the upper surface to move in a circular trajectory. The second stroke column 902 can squeeze the inner wall of the stroke ring 901 and slide along the inner wall of the stroke ring 901, so that the stroke ring 901 drives the connecting rod 743 to move back and forth along the inside of the limiting member 8. The connecting rod 743 can squeeze the inner wall of the first stroke groove 741 through the first stroke column 742 and move along the inner wall of the first stroke groove 741, forcing the connecting member 710 to swing back and forth around the support column 730 as the rotation center. The connecting member 710 can drive the lower sprayer 6 to swing together, increasing the spraying range.
[0088] It should be noted that the servo motor 104 is a device or equipment existing in the prior art, or a device or equipment that can be implemented by the prior art, and the specific composition and principle of the power supply of the servo motor 104 are clear to those skilled in the art, so they will not be described in detail here.
[0089] In summary, this cleaning device for LED lampshade processing solves the problems of water waste caused by a large number of nozzles spraying simultaneously, which would otherwise lead to a significant increase in water consumption. It also addresses the issue that a large number of nozzles and their associated pipes, valves, and other components would increase the cost of equipment procurement, installation, and maintenance.
[0090] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0091] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for LED lampshade processing, characterized in that, include: Support base (1); Protective shell (2): The protective shell (2) is fixedly connected to the outer surface of the support base (1) on the side near the support base (1); Conveying mechanism (3): The conveying mechanism (3) is fixedly connected to the inner wall of the support base (1); Water storage tank (4): The outer surface of the water storage tank (4) is fixedly connected to the inside of the support base (1); Miniature water pump (5): Two miniature water pumps (5) are provided, and the outer surfaces of the two miniature water pumps (5) are fixedly connected to the outer surface of the water storage tank (4); Sprayer (6): There are three sprayers (6). The three sprayers (6) are fixedly connected to the outer surface of the micro water pump (5) at one end, and the outer surface of the sprayer (6) is slidably connected to the inside of the protective shell (2). Adjustment mechanism (7): The adjustment mechanism (7) is disposed inside the protective shell (2), and the adjustment mechanism (7) includes: Connector (710): The lower end of the connector (710) is fixedly connected to the outer surface of the upper sprayer (6); Space slot (720): The space slot (720) is formed on the upper surface of the protective shell (2); Support column (730): The outer surface of the support column (730) is rotatably connected to the inside of the connector (710) through a bearing, and both the left and right ends of the support column (730) are fixedly connected to the inner wall of the space groove (720); First stroke assembly (740): The first stroke assembly (740) is disposed on the surface of the connector (710).
2. The cleaning device for LED lampshade processing as described in claim 1, characterized in that: The first travel component (740) includes: First stroke groove (741): The first stroke groove (741) is formed on the surface of the connector (710); First stroke column (742): The outer surface of the first stroke column (742) is slidably connected to the inner wall of the first stroke groove (741); Connecting rod (743): There are two connecting rods (743). The two connecting parts (710) are fixedly connected to the left and right ends of the first stroke column (742) on the side near the first stroke column (742). The connecting rod (743) is "L" shaped.
3. The cleaning device for LED lampshade processing as described in claim 2, characterized in that: The upper surface of the protective shell (2) is provided with a limiting member (8), and there are two limiting members (8). The lower surfaces of the two limiting members (8) are fixedly connected to the upper surface of the protective shell (2), and the inner wall of the limiting member (8) is slidably connected to the outer surface of the connecting rod (743).
4. The cleaning device for LED lampshade processing as described in claim 2, characterized in that: The front end face of the connecting rod (743) is provided with a second stroke component (9), and there are two second stroke components (9). The two second stroke components (9) include: Stroke ring (901): The outer surface of the stroke ring (901) is fixedly connected to the front end face of the connecting rod (743); Second stroke column (902): The outer surface of the second stroke column (902) is slidably connected to the inner wall of the stroke ring (901); Rotary disk (903): The upper surface of the rotary disk (903) is fixedly connected to the lower end face of the second stroke column (902).
5. The cleaning device for LED lampshade processing as described in claim 4, characterized in that: A drive assembly (10) is provided on the lower surface of the rotating disk (903), the drive assembly (10) comprising: Threaded rod (101): Four threaded rods (101) are provided. The upper end face of the four threaded rods (101) is fixedly connected to the lower surface of the rotating disk (903). The outer surface of the threaded rod (101) is rotatably connected to the upper surface of the protective shell (2) through a bearing. Transmission wheel (102): Four transmission wheels (102) are provided, and the four transmission wheels (102) are internally fixedly connected to the outer surface of the threaded rod (101); Transmission belt (103): The inner ring of the transmission belt (103) is connected to the outer surface of the transmission wheel (102) in a transmission connection relationship; Servo motor (104): The output end of the servo motor (104) is fixedly connected to the lower end face of the threaded rod (101) on the right side, and the outer surface of the servo motor (104) is fixedly connected to the front surface of the support base (1).
6. The cleaning device for LED lampshade processing as described in claim 5, characterized in that: The outer surface of the threaded rod (101) is provided with a sliding assembly (11), and two sliding assemblies (11) are provided. The two sliding assemblies (11) include: Transmission block (111): Two transmission blocks (111) are provided, and the interior of both transmission blocks (111) is rotatably connected to the outer surface of the threaded rod (101) by a thread; Slide groove (112): There are two slide grooves (112), both of which are opened on the inner wall of the protective shell (2). The inner wall of the slide groove (112) is slidably connected to the side opposite to the transmission block (111). Connecting plate (113): The left and right sides of the connecting plate (113) are fixedly connected to the outer surface of the transmission block (111), and the inside of the connecting plate (113) is fixedly connected to the outer surface of the sprayer (6).
7. The cleaning device for LED lampshade processing as described in claim 1, characterized in that: The inner wall of the protective shell (2) is provided with a baffle assembly (12), and two baffle assemblies (12) are provided. The two baffle assemblies (12) include: Partition (121): The upper surface of the partition (121) is fixedly connected to the inner wall of the protective shell (2), and the lower surface of the partition (121) is fixedly connected to the upper surface of the support base (1); Second travel groove (122): The second travel groove (122) is formed on the surface of the partition (121), and the inner wall of the second travel groove (122) is slidably connected to the outer surface of the sprayer (6).