Cleaning device for intelligent industrial pipeline

Abstract

The utility model discloses an intelligent cleaning device for industrial pipelines, which relates to the technical field of cleaning devices and comprises a bottom plate, an electric telescopic rod, a top plate, a flushing tank, a flushing pipe, a scraper shaft, a sliding groove, a sliding rail, a sliding block, an assembly plate, a splice plate, a first baffle and a second baffle. An assembling screw rod is installed on the outer wall of the splice plate, a linkage rod is installed on the outer wall of the second baffle, a linkage plate is installed on the outer wall of the linkage rod, a linkage screw groove is formed in the outer wall of the scraper body, and a linkage screw rod is installed on the outer wall of the linkage plate. The sealing mechanism is installed, the splice plate is installed, the first baffle and the second baffle are installed outside the scraper shaft, the linkage plate is attached to the outer wall of the scraper body, the second baffle is connected with the scraper body, when the scraper body moves, the second baffle also moves along with the scraper body, and the scraper shaft is connected with the scraper shaft. And the gap is sealed by using the first baffle plate and the second baffle plate.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, specifically to an intelligent industrial pipeline cleaning device. Background Technology

[0002] Intelligent industrial pipeline cleaning devices are automated cleaning equipment designed to efficiently clean industrial pipelines, improve production efficiency, and save time and labor costs. These devices can effectively remove dirt from pipelines in a short time, ensuring unobstructed flow. Through automated control, the impact of human factors during operation is reduced, thereby improving the safety of cleaning operations. These devices are suitable not only for pipeline cleaning in various industrial fields (such as petroleum, chemical, and beverage industries) but also for pipelines made of different materials (such as plastics, rubber, and steel).

[0003] Patent document CN216880871U discloses an intelligent industrial pipeline cleaning device, which includes: a support base with an electrically adjustable telescopic rod at its bottom and a drive motor mounted above it, the bottom of which is rotatably connected to a connecting block; a water inlet tank mounted above the drive motor, with a water inlet pipe connected to its left end and a first crossbar below it, the first crossbar having water inlets at equal angles inside; and a water-carrying plate with a water inlet pipe penetrating its right end, the top of the first crossbar penetrating inside a second crossbar, and a clamping plate fitted to the outside of the second crossbar. This intelligent industrial pipeline cleaning device not only allows for length adjustment for convenient use but also provides excellent cleaning results.

[0004] However, the aforementioned intelligent industrial pipeline cleaning device in the published literature mainly considers the ease of use of the cleaning equipment and its excellent cleaning effect, but it is not convenient to seal the gap between the pipeline and the scraper shaft.

[0005] Therefore, it is necessary to develop a sealing mechanism that can seal the gap between the pipe and the scraper shaft to prevent injury from splashed dirt or debris during cleaning. Utility Model Content

[0006] The purpose of this utility model is to provide an intelligent industrial pipeline cleaning device to solve the technical problem of improving the safety of intelligent industrial pipeline cleaning devices mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an intelligent industrial pipeline cleaning device, comprising: a base plate, an electric telescopic rod, a top plate, a flushing box, a flushing pipe, and a scraper shaft. The outer wall of the scraper shaft is provided with a sealing mechanism, which is used to seal the gap between the pipeline and the scraper shaft to prevent dirt or debris splashed during the cleaning process from injuring people.

[0008] The sealing mechanism includes a sliding groove, a slide rail, a slider, an assembly plate, a splicing plate, a first baffle, and a second baffle. The sliding groove is disposed on the outer wall of the scraper shaft. A slide rail is installed on the inner wall of the sliding groove. A slider is movably installed on the outer wall of the slide rail. An assembly plate is installed on the outer wall of the slider. A splicing plate is installed on the outer wall of the assembly plate. An assembly screw groove is provided on the outer wall of the assembly plate. An assembly screw is installed on the outer wall of the splicing plate, with one end of the assembly screw extending into the interior of the assembly screw groove. A first baffle is installed on the outer wall of the splicing plate. A second baffle is movably installed on the inner wall of the first baffle. A linkage rod is installed on the outer wall of the second baffle. A linkage plate is installed on the outer wall of the linkage rod. A linkage screw groove is provided on the outer wall of the scraper body. A linkage screw is installed on the outer wall of the linkage plate, with one end of the linkage screw extending into the interior of the linkage screw groove.

[0009] Preferably, the electric telescopic rod is located on the top of the base plate, the top plate is located on the output end of the electric telescopic rod, the flushing box is located on the top of the top plate, the top of the flushing box is provided with a water inlet trough, the outer wall of the flushing box is provided with a flushing pipe, the outer wall of the flushing pipe is equipped with multiple sets of flushing nozzles, the top of the top plate is equipped with a water pump, and the water inlet of the water pump extends into the interior of the flushing box, the water outlet of the water pump extends into the interior of the flushing pipe, the outer wall of the flushing pipe is equipped with an installation plate, the outer wall of the installation plate is equipped with a cleaning motor, the output end of the cleaning motor is equipped with a scraper shaft, the outer wall of the scraper shaft is equipped with an adjustable distance electric rod, and the output end of the adjustable distance electric rod is equipped with a scraper body.

[0010] Preferably, the output end of the adjustable pole is provided with a replacement mechanism, which is used to facilitate the disassembly and replacement of the scraper body.

[0011] Preferably, the replacement mechanism includes a replacement plate and a replacement screw groove, and the replacement plate is disposed on the output end of the adjustable pole.

[0012] Preferably, a limit rod is installed on the outer wall of the replacement plate, and a limit block is installed on the outer wall of the limit rod.

[0013] Preferably, the outer wall of the scraper body is provided with a limiting groove.

[0014] Preferably, the outer wall of the scraper body is provided with a replacement screw groove, the outer wall of the replacement plate is equipped with a replacement screw, and a magnetic suction cover is installed around the outer wall of the replacement plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model seals the gap between the pipe and the scraper shaft by installing a sealing mechanism, preventing splashed dirt or debris from injuring people during cleaning. Existing scraper shafts, when rotating, cause dirt or debris to splash when the scraper body cleans the inner wall of the pipe. Therefore, this needs improvement. First, the splicing plate and the assembly plate are attached together, and then fixed to the assembly screw groove by the assembly screw. The splicing plate is then installed, and the first and second baffles are installed on the outside of the scraper shaft. The first baffle is then pushed, causing the slider to move in the slide rail, making the linkage plate fit against the outer wall of the scraper body. The linkage screw is then fixed to the linkage screw groove, connecting the second baffle to the scraper body. When the scraper body moves, the second baffle also moves, depending on the pipe diameter. The first and second baffles seal the gap. Furthermore, the shapes of the first and second baffles are not fixed and can be designed according to the shape of the pipe, thus avoiding the splashing of dirt or debris.

[0017] 2. This utility model features a replacement mechanism that facilitates the disassembly and replacement of the scraper body. Existing scraper bodies are inconvenient to disassemble and install, so improvements are needed. First, when installing the scraper body, the limiting block is moved into the limiting groove, and then the replacement screw is fixed into the replacement screw groove, thus connecting the scraper body to the replacement plate. A magnetic cover is used to magnetically attract and protect the replacement screw, thereby facilitating the installation of the scraper body and avoiding manual support or positional displacement during installation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the scraper shaft part of the present invention;

[0021] Figure 4 This is a schematic diagram of the replacement plate part of this utility model.

[0022] In the diagram: 1. Base plate; 2. Electric telescopic rod; 3. Top plate; 4. Rinse tank; 5. Water inlet tank; 6. Rinse pipe; 7. Rinse nozzle; 8. Water pump; 9. Mounting plate; 10. Cleaning motor; 11. Scraper shaft; 12. Adjustable distance pole; 13. Scraper body; 14. Sliding groove; 15. Slide rail; 16. Slider; 17. Assembly plate; 18. Splicing plate; 19. Assembly screw groove; 20. Assembly screw; 21. First baffle; 22. Second baffle; 23. Linkage rod; 24. Linkage plate; 25. Linkage screw groove; 26. Linkage screw; 27. Replacement plate; 28. Limiting rod; 29. ​​Limiting groove; 30. Limiting groove; 31. Replacement screw groove; 32. Replacement screw; 33. Magnetic cover. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] Please see Figure 1 and Figure 2A smart industrial pipeline cleaning device includes: a base plate 1, an electric telescopic rod 2, a top plate 3, a flushing tank 4, a flushing pipe 6, and a scraper shaft 11. The electric telescopic rod 2 is located on top of the base plate 1, and the top plate 3 is located on the output end of the electric telescopic rod 2. The flushing tank 4 is located on top of the top plate 3, and the top of the flushing tank 4 is provided with a water inlet trough 5. The outer wall of the flushing tank 4 is provided with a flushing pipe 6, and multiple sets of flushing nozzles 7 are installed on the outer wall of the flushing pipe 6. A water pump 8 is installed on the top of the top plate 3, and the water inlet end of the water pump 8 extends into the interior of the flushing tank 4, and the water outlet end of the water pump 8 extends into the interior of the flushing pipe 6. An installation plate 9 is installed on the outer wall of the flushing pipe 6, and a cleaning motor 10 is installed on the outer wall of the installation plate 9. A scraper is installed at the output end of the cleaning motor 10. A height adjustment pole 12 is installed on the outer wall of the shaft 11 and the output end of the height adjustment pole 12 is equipped with a scraper body 13. Water is added to the flushing tank 4 through the water inlet 5. Then the flushing pipe 6 and the scraper shaft 11 are moved into the pipeline. Then the water pump 8 works to draw water out of the flushing tank 4 and deliver it to the flushing pipe 6. The flushing nozzle 7 is used to flush the pipeline with high pressure. Then the cleaning motor 10 works to drive the scraper shaft 11 to rotate, and the height adjustment pole 12 works to drive the scraper body 13 to move so that the scraper body 13 fits against the inner wall of the pipeline. The scraper body 13 rotates to clean the inside of the pipeline. At the same time, the height of the top plate 3 can be adjusted by the operation of the electric telescopic rod 2 so that it can be adjusted according to the needs of the site.

[0027] Please see Figure 2 and Figure 3The outer wall of the scraper shaft 11 is provided with a sealing mechanism to seal the gap between the pipe and the scraper shaft 11, preventing splashed dirt or debris from injuring people during cleaning. The sealing mechanism includes a sliding groove 14, a slide rail 15, a slider 16, an assembly plate 17, a splicing plate 18, a first baffle 21, and a second baffle 22. The sliding groove 14 is located on the outer wall of the scraper shaft 11. The slide rail 15 is installed on the inner wall of the sliding groove 14. The slider 16 is movably installed on the outer wall of the slide rail 15. The assembly plate 17 is installed on the outer wall of the slider 16. The outer wall of assembly plate 17 is fitted with a splicing plate 18. The outer wall of assembly plate 17 has an assembly screw groove 19. The outer wall of splicing plate 18 is fitted with an assembly screw 20, one end of which extends into the assembly screw groove 19. The outer wall of splicing plate 18 is fitted with a first baffle 21. The inner wall of the first baffle 21 is movably fitted with a second baffle 22. The outer wall of the second baffle 22 is fitted with a linkage rod 23. The outer wall of the linkage rod 23 is fitted with a linkage plate 24. The outer wall of scraper body 13 has a linkage screw groove 25. The outer wall of linkage plate 24 is fitted with a linkage screw. The screw 26, with one end of the linkage screw 26 extending into the interior of the linkage screw groove 25, causes dirt or debris to fly when the existing scraper shaft 11 rotates and the scraper body 13 cleans the inner wall of the pipe. Therefore, this needs to be improved. First, the splicing plate 18 is attached to the assembly plate 17, and then fixed to the assembly screw groove 19 by the assembly screw 20. Then, the splicing plate 18 is installed. Then, the first baffle 21 and the second baffle 22 are installed on the outside of the scraper shaft 11. Then, the first baffle 21 is pushed to make the slider 16 slide. The scraper moves along the rail 15, causing the linkage plate 24 to fit against the outer wall of the scraper body 13. Then, the linkage screw 26 is fixed into the linkage screw groove 25, which connects the second baffle 22 to the scraper body 13. When the scraper body 13 moves, the second baffle 22 also moves. The movement is adjusted according to the diameter of different pipes. The gaps are sealed by the first baffle 21 and the second baffle 22. The shapes of the first baffle 21 and the second baffle 22 are not fixed and can be designed according to the shape of the pipe, thereby avoiding the splashing of dirt or debris.

[0028] Please see Figure 3 and Figure 4The output end of the adjustable-pitch pole 12 is equipped with a replacement mechanism for convenient disassembly and replacement of the scraper body 13. The replacement mechanism includes a replacement plate 27 and a replacement screw groove 31. The replacement plate 27 is disposed on the output end of the adjustable-pitch pole 12. A limit rod 28 is installed on the outer wall of the replacement plate 27, and a limit block 29 is installed on the outer wall of the limit rod 28. A limit groove 30 is provided on the outer wall of the scraper body 13, and a replacement screw groove 31 is provided on the outer wall of the scraper body 13. A replacement screw 32 is installed on the outer wall of the replacement plate 27. The outer wall of the replacement plate 27 is surrounded by a... Equipped with a magnetic cover 33, the existing scraper body 13 is inconvenient to disassemble and install, so it needs to be improved. First, when installing the scraper body 13, the limiting block 29 is moved into the limiting groove 30, and then the replacement screw 32 is fixed into the replacement screw groove 31, thus connecting the scraper body 13 with the replacement plate 27. The magnetic cover 33 is used to magnetically attract and protect the replacement screw 32, thereby facilitating the installation of the scraper body 13 and avoiding manual support or positional displacement during installation.

[0029] Working principle: Water is added to the flushing tank 4 through the water inlet 5. Then, the flushing pipe 6 and scraper shaft 11 are moved into the pipeline. Subsequently, the water pump 8 operates to extract water from the flushing tank 4 and deliver it to the flushing pipe 6. The flushing nozzle 7 provides high-pressure flushing to the inside of the pipeline. Then, the cleaning motor 10 operates to drive the scraper shaft 11 to rotate, and the adjusting rod 12 operates to drive the scraper body 13 to move so that the scraper body 13 fits against the inner wall of the pipeline. The rotation of the scraper body 13 then cleans the inside of the pipeline. At the same time, the height of the top plate 3 can be adjusted by electric extension. The height of the retractable rod 2 can be adjusted according to on-site requirements. When the existing scraper shaft 11 rotates and the scraper body 13 cleans the inner wall of the pipe, dirt or debris may fly off. Therefore, this needs to be improved. First, the splicing plate 18 is attached to the assembly plate 17, and then fixed to the assembly screw groove 19 by the assembly screw 20. Then, the splicing plate 18 is installed. Next, the first baffle 21 and the second baffle 22 are installed on the outside of the scraper shaft 11. Then, the first baffle 21 is pushed to make the slider 16... The slide rail 15 moves, causing the linkage plate 24 to fit against the outer wall of the scraper body 13. Then, the linkage screw 26 is fixed into the linkage screw groove 25, connecting the second baffle 22 to the scraper body 13. This allows the second baffle 22 to move along with the scraper body 13, adjusting its position according to the pipe diameter. The first baffle 21 and second baffle 22 seal any gaps. The shapes of the first baffle 21 and second baffle 22 are not fixed and can be designed according to the pipe shape, thus preventing dirt or debris from flying away. In cases of splashing, the existing scraper body 13 is inconvenient to disassemble and install, so it needs to be improved. First, when installing the scraper body 13, the limiting block 29 is moved into the limiting groove 30, and then the replacement screw 32 is fixed into the replacement screw groove 31, thus connecting the scraper body 13 with the replacement plate 27. The magnetic cover 33 is used to magnetically attract and protect the replacement screw 32, thereby facilitating the installation of the scraper body 13 and avoiding manual support or positional displacement during installation.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A smart industrial pipeline cleaning device, characterized in that, Includes: a base plate (1), an electric telescopic rod (2), a top plate (3), a flushing box (4), a flushing pipe (6), and a scraper shaft (11). The outer wall of the scraper shaft (11) is provided with a sealing mechanism, which is used to seal the gap between the pipe and the scraper shaft (11) to prevent dirt or debris from splashing during the cleaning process from injuring people. The sealing mechanism includes a sliding groove (14), a slide rail (15), a slider (16), an assembly plate (17), a splicing plate (18), a first baffle (21), and a second baffle (22). The sliding groove (14) is located on the outer wall of the scraper shaft (11). The slide rail (15) is installed on the inner wall of the sliding groove (14). The slider (16) is movably installed on the outer wall of the slide rail (15). The assembly plate (17) is installed on the outer wall of the slider (16). The splicing plate (18) is installed on the outer wall of the assembly plate (17). The outer wall of the assembly plate (17) is provided with an assembly screw groove (19). The outer wall of the splicing plate (18) is... An assembly screw (20) is installed, and one end of the assembly screw (20) extends into the interior of the assembly screw groove (19). A first baffle (21) is installed on the outer wall of the splicing plate (18). A second baffle (22) is movably installed on the inner wall of the first baffle (21). A linkage rod (23) is installed on the outer wall of the second baffle (22). A linkage plate (24) is installed on the outer wall of the linkage rod (23). A linkage screw groove (25) is provided on the outer wall of the scraper body (13). A linkage screw (26) is installed on the outer wall of the linkage plate (24), and one end of the linkage screw (26) extends into the interior of the linkage screw groove (25).

2. The intelligent industrial pipeline cleaning device according to claim 1, characterized in that: The electric telescopic rod (2) is set on the top of the base plate (1), the top plate (3) is located on the output end of the electric telescopic rod (2), the flushing box (4) is located on the top of the top plate (3), the top of the flushing box (4) is provided with a water inlet trough (5), the outer wall of the flushing box (4) is provided with a flushing pipe (6), the outer wall of the flushing pipe (6) is equipped with multiple sets of flushing nozzles (7), the top of the top plate (3) is equipped with a water pump (8), and the water inlet end of the water pump (8) extends into the interior of the flushing box (4), the water outlet end of the water pump (8) extends into the interior of the flushing pipe (6), the outer wall of the flushing pipe (6) is equipped with an installation plate (9), the outer wall of the installation plate (9) is equipped with a cleaning motor (10), the output end of the cleaning motor (10) is equipped with a scraper shaft (11), the outer wall of the scraper shaft (11) is equipped with an adjustable distance electric rod (12), and the output end of the adjustable distance electric rod (12) is equipped with a scraper body (13).

3. The intelligent industrial pipeline cleaning device according to claim 2, characterized in that: The output end of the adjustable pole (12) is provided with a replacement mechanism, which is used to facilitate the disassembly and replacement of the scraper body (13).

4. The intelligent industrial pipeline cleaning device according to claim 3, characterized in that: The replacement mechanism includes a replacement plate (27) and a replacement screw groove (31), and the replacement plate (27) is disposed on the output end of the adjustable pole (12).

5. The intelligent industrial pipeline cleaning device according to claim 4, characterized in that: The outer wall of the replacement plate (27) is equipped with a limit rod (28), and the outer wall of the limit rod (28) is equipped with a limit block (29).

6. The intelligent industrial pipeline cleaning device according to claim 3, characterized in that: The outer wall of the scraper body (13) is provided with a limiting groove (30).

7. The intelligent industrial pipeline cleaning device according to claim 4, characterized in that: The outer wall of the scraper body (13) is provided with a replacement screw groove (31), the outer wall of the replacement plate (27) is equipped with a replacement screw (32), and the outer wall of the replacement plate (27) is surrounded by a magnetic cover (33).

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