Vertical double-shaft high-capacity stirring machine for flow-state solidified soil

Abstract

The utility model discloses a vertical double-shaft large-capacity stirrer for flow-state solidified soil, which relates to the technical field of stirrers and comprises a machine body, a barrel is arranged in the machine body, a support frame is slidably connected in the machine body, a lifting frame is slidably connected in the barrel, and two sides of the lifting frame are contacted with the inner wall of the barrel. The vertical double-shaft large-capacity stirring machine comprises a barrel, a lifting frame and a supporting frame, a discharging pipe is fixedly communicated with one side of the barrel, a switch valve is arranged on the discharging pipe, a stirring assembly is arranged in the lifting frame, vertical screw rods are rotationally connected to the inner walls of the two sides of the supporting frame, and first threaded sleeves are arranged on the outer sides of the two vertical screw rods in a threaded sleeving mode. According to the vertical double-shaft large-capacity stirrer for the flow-state solidified soil, the lifting frame capable of ascending and descending is arranged, and the stirring assembly is arranged on the lifting frame, so that the stirring assembly is conveniently taken out, a worker can conveniently clean the stirring assembly and the interior of the barrel, and the cleaning convenience of the vertical double-shaft large-capacity stirrer for the flow-state solidified soil is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of mixer technology, specifically a vertical twin-shaft large-capacity mixer for fluidized solidification soil. Background Technology

[0002] The vertical twin-shaft large-capacity mixer for fluidized bed solidification is mainly used for road base filling, building foundation pit backfilling, and mine tailings treatment, especially suitable for large-scale projects with high requirements for mixing uniformity and construction efficiency. This device uses counter-rotating mixing paddles to generate strong shear force, improving material uniformity, and is particularly suitable for high-viscosity fluidized bed solidification soil. Dynamic crushing function: Some models add impact plates to the outside of the mixing shaft, combining the centrifugal force of the auger with mechanical impact force to achieve simultaneous material crushing and mixing. Foundation-free modular design: The mobile mixing plant does not require a fixed foundation and can be quickly deployed to the construction site, reducing installation costs.

[0003] Currently, the vertical twin-shaft large-capacity mixer for fluidized bed solidification mainly uses two augers inside the drum to mix materials. The inside of the drum is usually cleaned by workers using hand hoses and other cleaning tools. However, due to the large volume of the drum and the obstruction caused by the augers and other related structures, it affects the cleaning of the augers and the inner wall of the drum, thus reducing the cleaning efficiency of the inner wall of the vertical twin-shaft large-capacity mixer for fluidized bed solidification. Utility Model Content

[0004] The purpose of this invention is to provide a vertical twin-shaft large-capacity mixer for fluidized bed solidification, so as to solve the problem of troublesome cleaning of existing vertical twin-shaft large-capacity mixers for fluidized bed solidification.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vertical twin-shaft large-capacity mixer for fluidized bed solidification, comprising a machine body, a cylinder body disposed within the machine body, and a support frame slidably connected thereto. A lifting frame is slidably connected within the cylinder body, with both sides of the lifting frame in contact with the inner wall of the cylinder body. A discharge pipe is fixedly connected to one side of the cylinder body, and a switch valve is disposed on the discharge pipe. An agitation assembly is disposed within the lifting frame. Vertical screws are rotatably connected to the inner walls of both sides of the support frame. A first threaded sleeve is threaded onto the outer side of each of the two vertical screws. An L-plate is fixedly connected to one side of each of the two first threaded sleeves. The two L-plates are respectively fixedly connected to the two sides of the top of the lifting frame.

[0006] Preferably, a first connecting rod is rotatably connected to the inner wall of the support frame, and first bevel gears are threaded onto both ends of the first connecting rod and the bottom ends of the two vertical screws. The two first bevel gears on the first connecting rod are respectively meshed with the first bevel gears on the two vertical screws.

[0007] Preferably, a transverse screw is rotatably connected to the inner wall of the machine body, and a second threaded sleeve is threaded on the outer side of the transverse screw. The second threaded sleeve is fixedly connected to the inner wall of the support frame, and the vertical screw and the transverse screw are arranged perpendicular to each other.

[0008] Preferably, the agitation assembly includes two auger rods, the top ends of which are rotatably connected to the top wall inside the lifting frame. A second connecting rod is rotatably connected to the upper part of the lifting frame. The two ends of the second connecting rod and the top ends of the two auger rods are threaded with second bevel gears. The two second bevel gears on the second connecting rod are respectively meshed with the second bevel gears on the two auger rods.

[0009] Preferably, engines are installed on the body, the support frame, and the lifting frame, and the output ends of the three engines are respectively connected to one end of the transverse screw.

[0010] Preferably, rollers are provided at the four corners of the bottom of the support frame, and the bottom of the rollers contacts the bottom wall inside the machine body.

[0011] Preferably, two stabilizing rings are fixedly connected to the outer side of the lifting frame, and both stabilizing rings slide within the cavity of the cylinder.

[0012] Preferably, the upper part of the lifting frame is provided with a groove, the second bevel gear and the second connecting rod are both disposed in the groove cavity, and a protective cover is installed at the groove opening.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This application improves the cleaning convenience of the vertical twin-shaft large-capacity mixer for fluidized solidification soil by setting up a liftable lifting frame and installing an agitator on the lifting frame, which makes it easy to remove the agitator and facilitates the cleaning of the agitator and the inside of the cylinder.

[0015] 2. This application sets up a support frame, which slides laterally to drive the agitator component away from the cylinder. This allows workers to clean the cylinder and the agitator component separately, further improving the cleaning convenience of the vertical twin-shaft large-capacity mixer for fluidized solid soil.

[0016] 3. This application utilizes a diesel engine, providing strong and stable power output, enabling continuous and stable operation under complex working conditions and high loads, ensuring the efficient operation of the mixer. Compared to electric drive, it eliminates the limitations of power cabling, making it particularly suitable for remote areas, field construction sites, or areas with unstable power supply, significantly improving the equipment's applicability and operational flexibility.

[0017] 4. This application employs a vertical twin-shaft mixing structure, where two auger rods rotate simultaneously, creating a unique mixing flow field that generates strong shearing, compression, and tumbling effects on the materials. This significantly shortens mixing time and improves production efficiency. Whether the materials are fluid or viscous, uniform mixing can be achieved, ensuring a high degree of consistency in mixing quality.

[0018] 5. This application adopts a container-style design, which is compact, has high space utilization, and is convenient for transportation and installation. It integrates the power system, mixing system, and control system within a limited space, occupying a small area and allowing for flexible deployment at various construction sites, effectively saving site resources.

[0019] 6. This application utilizes a container structure design, thus possessing standard container dimensions and interfaces. It can be directly transported via various modes of transport such as road, rail, and waterway without the need for dismantling or special transport equipment, resulting in low transportation costs and high efficiency. Upon arrival at the construction site, installation and commissioning can be completed quickly, enabling rapid deployment and significantly improving the timeliness of project construction. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a vertical twin-shaft large-capacity mixer for fluidized solidification soil according to this utility model;

[0021] Figure 2 This is a three-dimensional cross-sectional view of the overall vertical twin-shaft large-capacity mixer for fluidized solidification soil according to this utility model.

[0022] Figure 3 This is a three-dimensional schematic diagram of the cooperation between the support frame and the cylinder of a vertical twin-shaft large-capacity mixer for fluidized solidification soil according to this utility model.

[0023] Figure 4 This is a three-dimensional schematic diagram of the cooperation between the lifting frame and the support frame of a vertical twin-shaft large-capacity mixer for fluidized solid soil according to the present invention.

[0024] Figure 5 This is a three-dimensional schematic diagram of the agitation component of a vertical twin-shaft large-capacity mixer for fluidized solidification soil according to the present invention.

[0025] Figure 6 This is a three-dimensional schematic diagram of the support frame for a vertical twin-shaft large-capacity mixer for fluidized solidification soil according to this utility model.

[0026] Labels in the diagram: 1. Machine body; 2. Cylinder; 3. Lifting frame; 4. Agitator assembly; 401. Screw rod; 402. Second connecting rod; 403. Second bevel gear; 5. Support frame; 6. Vertical screw; 7. First threaded sleeve; 8. L-plate; 9. First connecting rod; 10. First bevel gear; 11. Horizontal screw; 12. Second threaded sleeve; 13. Engine; 14. Roller; 15. Stabilizing ring; 16. Protective cover. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example: Figure 1 - Figure 6 As shown, this utility model provides a technical solution for a vertical twin-shaft large-capacity mixer for fluidized solidification soil, including a machine body 1, a cylinder 2 inside the machine body 1, and a support frame 5 slidably connected thereto. A lifting frame 3 is slidably connected inside the cylinder 2. Both sides of the lifting frame 3 are in contact with the inner wall of the cylinder 2. A discharge pipe is fixedly connected to one side of the cylinder 2, and a switch valve is provided on the discharge pipe. An agitation component 4 is provided inside the lifting frame 3. Vertical screws 6 are rotatably connected to the inner walls of both sides of the support frame 5. First threaded sleeves 7 are threaded on the outer sides of the two vertical screws 6. L-plates 8 are fixedly connected to one side of the two first threaded sleeves 7. The two L-plates 8 are respectively fixedly connected to the two sides of the top of the lifting frame 3.

[0029] By rotating the vertical screw 6, the vertical screw 6 uses the first threaded sleeve 7 and L plate 8 to drive the lifting frame 3 to rise and fall inside the cylinder 2, and the lifting frame 3 drives the stirring component 4 to completely detach from the cavity of the cylinder 2. Then the support frame 5 is moved laterally, and the support frame 5 drives the lifting frame 3 and the stirring component 4 to detach from the top of the cylinder 2, and the cylinder 2 and the stirring component 4 are horizontally misaligned with each other.

[0030] like Figure 6 As shown, a first connecting rod 9 is rotatably connected to the inner wall of the support frame 5. The two ends of the first connecting rod 9 and the bottom ends of the two vertical screws 6 are threaded with first bevel gears 10. The two first bevel gears 10 on the first connecting rod 9 are respectively meshed with the first bevel gears 10 on the two vertical screws 6.

[0031] By rotating the first connecting rod 9, the first connecting rod 9 drives the two vertical screws 6 to rotate together using the first bevel gear 10.

[0032] like Figure 2 - Figure 4 As shown, a transverse screw 11 is rotatably connected to the inner wall of the machine body 1. A second threaded sleeve 12 is threaded on the outer side of the transverse screw 11. The second threaded sleeve 12 is fixedly connected to the inner wall of the support frame 5. The vertical screw 6 and the transverse screw 11 are arranged perpendicular to each other.

[0033] By rotating the transverse screw 11, the transverse screw 11 drives the support frame 5 to move laterally within the machine body 1 via the second threaded sleeve 12.

[0034] like Figure 5 As shown, the stirring assembly 4 includes two auger rods 401. The top ends of the auger rods 401 are rotatably connected to the top wall inside the lifting frame 3. The upper part of the lifting frame 3 is rotatably connected to a second connecting rod 402. The two ends of the second connecting rod 402 and the top ends of the two auger rods 401 are threaded with second bevel gears 403. The two second bevel gears 403 on the second connecting rod 402 are respectively meshed with the second bevel gears 403 on the two auger rods 401.

[0035] By rotating the second connecting rod 402, the second connecting rod 402 drives the two auger rods 401 to rotate together using the second bevel gear 403, and thus uses the auger rods 401 to stir the material.

[0036] like Figure 1 - Figure 6 As shown, engines 13 are installed on the body 1, the support frame 5, and the lifting frame 3, and the output ends of the three engines 13 are respectively connected to one end of the transverse screw 11.

[0037] Engine 13 is a diesel engine. Since engine 13 is an existing technology device, its specific shape, fuel tank location and usage are not described in detail in this application.

[0038] like Figure 2 - Figure 4 As shown, rollers 14 are provided at the four corners of the bottom of the support frame 5, and the bottom of the rollers 14 contacts the bottom wall inside the body 1.

[0039] The rollers 14 facilitate the movement of the support frame 5 within the body 1.

[0040] like Figure 5 As shown, two stabilizing rings 15 are fixedly connected to the outer side of the lifting frame 3, and both stabilizing rings 15 slide within the cavity of the cylinder 2.

[0041] The stabilizing ring 15 is used to increase the stability of the agitation assembly 4 inside the cylinder 2; the outer wall of the stabilizing ring 15 is in contact with the inner wall of the cylinder 2.

[0042] like Figure 2 - Figure 5As shown, the upper part of the lifting frame 3 is provided with a groove, the second bevel gear 403 and the second connecting rod 402 are both provided in the groove cavity, and a protective cover 16 is installed at the groove opening;

[0043] The protective cover 16 is used to protect the second connecting rod 402 and related structures inside the groove cavity. The protective cover 16 can be fixed to the opening of the groove by means of screws or snap-fit.

[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A vertical twin-shaft large-capacity mixer for fluidized bed solidification, comprising a body (1), characterized in that: The machine body (1) is provided with a cylinder (2) and a support frame (5) slidably connected thereto. A lifting frame (3) is slidably connected inside the cylinder (2). An agitator (4) is provided inside the lifting frame (3). Vertical screws (6) are rotatably connected to the inner walls on both sides of the support frame (5). A first threaded sleeve (7) is threaded on the outer side of each of the two vertical screws (6). An L plate (8) is fixedly connected to one side of each of the two first threaded sleeves (7). The two L plates (8) are respectively fixedly connected to the two sides of the top of the lifting frame (3).

2. The vertical twin-shaft large-capacity mixer for fluidized bed solidification according to claim 1, characterized in that: The inner wall of the support frame (5) is rotatably connected to a first connecting rod (9). The two ends of the first connecting rod (9) and the bottom ends of the two vertical screws (6) are threaded with first bevel gears (10). The two first bevel gears (10) on the first connecting rod (9) are respectively meshed with the first bevel gears (10) on the two vertical screws (6).

3. A vertical twin-shaft large-capacity mixer for fluidized bed solidification according to claim 2, characterized in that: A transverse screw (11) is rotatably connected to the inner wall of the body (1), and a second threaded sleeve (12) is threaded on the outer side of the transverse screw (11), and the second threaded sleeve (12) is fixedly connected to the inner wall of the support frame (5).

4. A vertical twin-shaft large-capacity mixer for fluidized bed solidification as described in claim 3, characterized in that: The stirring assembly (4) includes two auger rods (401). The top end of the auger rod (401) is rotatably connected to the top wall inside the lifting frame (3). The upper part of the lifting frame (3) is rotatably connected to a second connecting rod (402). The two ends of the second connecting rod (402) and the top ends of the two auger rods (401) are threaded with second bevel gears (403). The two second bevel gears (403) on the second connecting rod (402) are respectively meshed with the second bevel gears (403) on the two auger rods (401).

5. A vertical twin-shaft large-capacity mixer for fluidized bed solidification according to claim 4, characterized in that: Engines (13) are provided on the body (1), the support frame (5) and the lifting frame (3), and the output ends of the three engines (13) are respectively connected to one end of the transverse screw (11).

6. A vertical twin-shaft large-capacity mixer for fluidized bed solidification according to claim 1, characterized in that: Rollers (14) are provided at the four corners of the bottom of the support frame (5), and the bottom of the rollers (14) is in contact with the bottom wall inside the body (1).

7. A vertical twin-shaft large-capacity mixer for fluidized bed solidification according to claim 6, characterized in that: Two stabilizing rings (15) are fixedly connected to the outside of the lifting frame (3), and both stabilizing rings (15) slide within the cavity of the cylinder (2).

8. A vertical twin-shaft large-capacity mixer for fluidized bed solidification according to claim 4, characterized in that: The upper part of the lifting frame (3) is provided with a groove, and the second bevel gear (403) and the second connecting rod (402) are both provided in the groove cavity. A protective cover (16) is installed at the groove opening.

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