Photovoltaic flexible support assembly cable tensioning labor-saving tool
By designing a labor-saving tooling for tensioning the cables of flexible photovoltaic support components, and utilizing the support mechanism and lifting mechanism to realize the hoisting and movement of jacks, the problem of low cable tensioning efficiency of flexible photovoltaic support components is solved, and construction efficiency and adaptability are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU JSOLAR INC
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-05
AI Technical Summary
In existing technologies, the tensioning efficiency of flexible photovoltaic support components and the extrusion installation efficiency of extrusion anchors are relatively low. Especially when the construction space of photovoltaic power stations is limited in complex terrain, the difficulty and time cost of platform construction increase, affecting construction efficiency.
A labor-saving tooling for tensioning cables of a photovoltaic flexible support module was designed, including a support mechanism, a tooling column fixing mechanism, a sliding mechanism, a lifting mechanism, and a jack fixing mechanism. The support mechanism is connected to the side column, and the lifting mechanism and sliding mechanism are used to realize the hoisting and horizontal movement of the jack, eliminating the need for platform construction and manual handling.
It improves the tensioning efficiency of the component cables and the installation efficiency of the extrusion anchors, reduces construction time and costs, and adapts to the construction needs of complex terrain.
Smart Images

Figure CN224199017U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic flexible support technology, and in particular to a labor-saving tooling for tensioning cables of photovoltaic flexible support components. Background Technology
[0002] In the installation of flexible supports, the installation of component cables is a crucial step in the entire flexible support system. By tensioning the component cables, the flexible support can be formed into a specific shape according to the design requirements. The tensioned cables can withstand a certain amount of tension, enabling the support to remain stable under various loads and preventing excessive deformation or collapse due to external forces. The tensioning efficiency of the component cables and the extrusion installation efficiency of the extrusion anchors directly affect the construction efficiency and construction cost of subsequent processes.
[0003] The traditional (common) method for installing tensioning or compression anchors on flexible support components is as follows: Using the original ground as the working surface, a construction platform is built to raise the working surface and reduce the distance between the construction end (tensioning end and compression anchor installation end) of the component cable and the ground. This allows workers to work closer to the construction end. Workers then lift 20kg (national standard) tensioning jacks and 52kg (national standard) compression jacks from the ground to the construction platform. The jacks are then lifted to the construction end of the end column, allowing the component cable to pass through the center of the jack. During tensioning or compression, two workers are needed to hold and stabilize the jacks, while one person operates the hydraulic pump on the ground until tensioning or compression is complete. The jacks are then lifted and removed, and this process is repeated to complete the construction of one set of end column component cable tensioning or compression ends. When changing to another set of end column component cable tensioning or compression ends, a new construction platform must be built, and the above steps must be repeated.
[0004] The aforementioned existing technologies have the following drawbacks: First, the platform requires a long time to assemble and disassemble, and the number of component cables is large and their locations are scattered. Frequent movement will interrupt the operation process. Furthermore, in some photovoltaic power plants with complex terrain, the limited construction space further increases the difficulty and time cost of platform construction, resulting in low tensioning efficiency of component cables and extrusion installation efficiency of extrusion anchors. Utility Model Content
[0005] In view of this, the purpose of this utility model is to propose a labor-saving tooling for tensioning the cables of flexible photovoltaic support components, so as to solve the technical problems of low tensioning efficiency and low extrusion installation efficiency of extrusion anchors in the prior art.
[0006] To achieve the above objectives, this utility model provides a labor-saving tooling for tensioning cables of a photovoltaic flexible support assembly, comprising:
[0007] The support mechanism includes a crossbeam whose length extends along the span of the component cable, and a longitudinal beam fixedly connected to the crossbeam;
[0008] Tooling column fixing mechanism, which is used to detachably install the longitudinal beam onto the side column;
[0009] A sliding mechanism is slidably connected to the crossbeam, and the sliding mechanism has a connecting end;
[0010] A lifting mechanism connected to the connecting end, such that the lifting mechanism can slide along the crossbeam via a sliding mechanism, the lifting mechanism including a liftable gripping end;
[0011] The jack fixing mechanism is installed on the outside of the jack and connected to the gripping end. During lifting, the gripping end of the lifting mechanism works with the jack fixing mechanism to lift the jack to the corresponding height, and the sliding mechanism moves the jack horizontally to the side column construction end.
[0012] As a preferred embodiment of this utility model, the support mechanism includes:
[0013] A connecting kit having sockets for fitting the ends of longitudinal beams and crossbeams, such that the ends of both longitudinal beams and crossbeams can be detached into the sockets, thereby connecting the longitudinal beams and crossbeams via the connecting kit.
[0014] A locking bolt, which engages with a first threaded groove on the outside of the connecting assembly, allows the bolt to pass through the first threaded groove and through the surfaces of the longitudinal and transverse beams by tightening the locking bolt, thereby preventing the longitudinal and transverse beams from detaching from the connecting assembly.
[0015] As a preferred embodiment of this utility model, the tooling further includes an inclined support mechanism, which comprises:
[0016] At least two sleeves are fitted onto the surfaces of the longitudinal beam and the transverse beam;
[0017] A connecting rod has an external thread at one end, which engages with a second threaded groove on the surface of the sleeve. By screwing the connecting rod, one end can pass through the second threaded groove and through the longitudinal beam and the transverse beam.
[0018] An annular component is provided at the other end of the connecting rod;
[0019] A support rod with plug-in heads at both ends is provided. One plug-in head of the support rod is inserted into a ring-shaped piece on the crossbeam, and the other plug-in head of the support rod is inserted into a ring-shaped piece on the longitudinal beam, so that the support rod, the longitudinal beam, and the crossbeam form a triangular frame structure.
[0020] As a preferred embodiment of this utility model, the tooling column fixing mechanism includes:
[0021] Two fixed clamps are arranged opposite each other. Each fixed clamp has a first limiting groove and a second limiting groove on one side of its contact with the side column and the longitudinal beam, which are adapted to the outer contours of the side column and the longitudinal beam.
[0022] Fastening bolts and their matching nuts, wherein the fastening bolts pass through a first through slot opened on the surfaces of two shaped clamps to connect the two shaped clamps.
[0023] As a preferred embodiment of this utility model, the sliding mechanism includes:
[0024] First U-shaped frame;
[0025] At least two sets of first rotating bolts and their first limiting nuts, the rod of the first rotating bolt passes through the second through groove opened on the surface of the first U-shaped frame and is fitted with a roller, the lower end of the roller is in contact with the upper end of the crossbeam;
[0026] As the first shackle at the connection end, the first shackle has end holes at both ends. The first U-shaped frame has a second rotating bolt rotatably installed at the position below the middle of the two first rotating bolts, and the rod of the second rotating bolt passes through the end hole.
[0027] As a preferred technical solution of this utility model, the lifting mechanism includes a universal movable pulley and a hook body disposed on the upper end of the universal movable pulley. The hook body is detachably connected to the first shackle. A pull rope is wound around the universal movable pulley, and one end of the pull rope is connected to the jack fixing mechanism as a gripping end.
[0028] As a preferred embodiment of this utility model, the jack fixing mechanism includes:
[0029] The jack clamp is adapted to the outer contour of the jack. The jack clamp is a ring-shaped component with two ends formed by bending a plate of a certain length. The two ends are bent to form two relatively parallel end plates. A third through groove is provided on the end plates.
[0030] The second shackle is fixedly connected to one end of the pull rope;
[0031] The third rotating bolt and its second limiting nut, wherein the rod of the third rotating bolt passes through both ends of the second shackle and the third through groove.
[0032] As a preferred embodiment of this utility model, the tooling further includes a winding mechanism connected to the crossbeam and used to control the winding and unwinding of the pull rope.
[0033] As a preferred embodiment of this utility model, the winding mechanism includes:
[0034] Second U-shaped frame;
[0035] A wire feeder for winding a pull rope, the wire feeder having two end shafts that pass through a rotating hole on the surface of a second U-shaped frame;
[0036] A worm gear, which is fixedly connected to the end shaft of one of the wire feeding reels;
[0037] The worm gear is rotatably connected to the second U-shaped frame and cooperates with the worm wheel. By rotating the worm gear, it can drive the worm wheel to drive the wire feeding reel to raise and lower the pull rope, thereby raising and lowering the jack.
[0038] As a preferred embodiment of this utility model, the tooling further includes a support mechanism for mounting the second U-shaped frame on the crossbeam, the support mechanism comprising:
[0039] The annular sleeve has an inner groove that matches the outer contour of the crossbeam.
[0040] A locking bolt is threaded into a threaded groove on the surface of the annular sleeve. By tightening the locking bolt, its rod can pass through the threaded groove and be inserted into the crossbeam.
[0041] A connecting rod, one end of which is connected to the lower end of the annular sleeve, and the other end of which is fixedly connected to the second U-shaped frame.
[0042] The beneficial effects of this utility model are as follows: This utility model sets up a support mechanism and slides a lifting mechanism capable of lifting jacks on the support mechanism. Then, the support mechanism is directly installed on the side column using a tooling column fixing mechanism. After the jack is fixed by the jack fixing mechanism, the grabbing end of the lifting mechanism can cooperate with the jack fixing mechanism to lift the jack to the required height. Then, the sliding lifting mechanism moves the jack horizontally to the construction end of the side column. There is no need to build a platform or carry it manually, which saves labor and is highly efficient. Attached Figure Description
[0043] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0044] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0045] Figure 2 This is a three-dimensional structural diagram of the sliding mechanism and lifting mechanism of this utility model;
[0046] Figure 3This is a three-dimensional structural diagram of the jack fixing mechanism of this utility model;
[0047] Figure 4 This is a three-dimensional structural diagram of the support mechanism of this utility model;
[0048] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle;
[0049] Figure 6 For the present utility model Figure 4 Enlarged structural diagram at point B;
[0050] Figure 7 This is a schematic diagram showing the installation positions of the support mechanism and the winding mechanism of this utility model;
[0051] Figure 8 This is a three-dimensional structural diagram of the support mechanism and winding mechanism of this utility model.
[0052] The markings in the diagram are as follows: 1. Tooling column fixing mechanism; 101. Fixed clamp; 102. First limiting groove; 103. Second limiting groove; 104. First through groove; 105. Fastening bolt; 2. Support mechanism; 201. Longitudinal beam; 202. Crossbeam; 203. Connecting kit; 204. Locking bolt; 205. First threaded groove; 3. Diagonal support mechanism; 301. Sleeve; 302. Second threaded groove; 303. Connecting rod; 304. External thread; 305. Ring part; 306. Support rod; 307. Insertion head; 4. Sliding mechanism; 401. First U-shaped frame; 402. Second through groove; 403. First rotating bolt; 404. Roller; 405. First limiting nut; 406. Second rotating bolt 407. Moving bolt; 408. First shackle; 409. End hole; 5. Lifting mechanism; 501. Universal moving pulley; 502. Hook body; 6. Pull rope; 7. Jack fixing mechanism; 701. Jack clamp; 702. Third through slot; 703. Third rotating bolt; 704. Second limit nut; 705. Second shackle; 706. End plate; 8. Jack; 9. Support mechanism; 901. Ring sleeve; 902. Side plate; 903. Locking bolt; 904. Locking nut; 905. Connecting rod; 10. Winding mechanism; 1001. Second U-shaped frame; 1002. Pay-off reel; 1003. Worm gear; 1004. Worm; 1005. Threaded rod; 1006. Locking nut; 1007. Turning handle. Detailed Implementation
[0053] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.
[0054] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0055] like Figure 1 As shown, a labor-saving tooling for tensioning cables of a photovoltaic flexible support module includes: a support mechanism 2, which includes a crossbeam 202 extending along the span direction of the module cable, and a longitudinal beam 201 fixedly connected to the crossbeam 202 and parallel to the side column; a tooling column fixing mechanism 1, which is used to detachably install the longitudinal beam 201 on the side column; a sliding mechanism 4, which is slidably connected to the crossbeam 202, and the sliding mechanism 4 has a connecting end; a lifting mechanism 5, which is connected to the connecting end so that the lifting mechanism 5 can slide along the crossbeam 202 through the sliding mechanism 4, and the lifting mechanism 5 includes a liftable gripping end; and a jack fixing mechanism 7, which is installed outside the jack 8 and connected to the gripping end. During lifting, the gripping end of the lifting mechanism 5 cooperates with the jack fixing mechanism 7 to lift the jack 8 to the corresponding height, and the sliding mechanism 4 moves the jack 8 horizontally to the construction end of the side column.
[0056] The above technical solution can improve the tensioning efficiency of the component cable and the extrusion installation efficiency of the extrusion anchor. In use, the longitudinal beam 201 of the support mechanism 2 is installed on the side column through the tooling column fixing mechanism 1, thereby connecting the support mechanism 2 with the side column. The jack fixing mechanism 7 is installed on the jack 8 that needs to be used. The grabbing end of the lifting mechanism 5 is connected to the jack fixing mechanism 7. The lifting mechanism 5 is operated to drive the jack fixing mechanism 7 to rise, thereby driving the jack 8 connected to the jack fixing mechanism 7 to rise synchronously until the jack 8 rises to a height that is compatible with the construction end of the side column. The sliding mechanism 4 is used to make it slide along the crossbeam 202, thereby driving the lifting mechanism 5 and the jack fixing mechanism 7 to move horizontally synchronously, thereby driving the jack 8 to move horizontally, so that the jack 8 is connected to the component cable, so as to tension or extrude the component cable.
[0057] In summary, this utility model sets up a support mechanism 2, on which a lifting mechanism 5 capable of lifting the jack 8 is slidably mounted. The support mechanism 2 is then directly installed on the side column using a tooling column fixing mechanism 1. After the jack 8 is fixed using the jack fixing mechanism 7, the gripping end of the lifting mechanism 5 can cooperate with the jack fixing mechanism 7 to lift the jack 8 to the required height. Then, the lifting mechanism 5 is slid to move the jack 8 horizontally to the construction end of the side column. This eliminates the need for a platform and manual handling, saving labor and increasing efficiency.
[0058] like Figure 4 As shown, in this embodiment, the support mechanism 2 includes: a connecting kit 203 having a socket for adapting to the ends of the longitudinal beam 201 and the cross beam 202, so that the ends of both the longitudinal beam 201 and the cross beam 202 can be detached into the socket, thereby connecting the longitudinal beam 201 and the cross beam 202 through the connecting kit 203; and a locking bolt 204, which is threadedly engaged with a first threaded groove 205 formed on the outside of the connecting kit 203. By tightening the locking bolt 204, its screw can pass through the first threaded groove 205 and penetrate the surfaces of the longitudinal beam 201 and the cross beam 202, so as to prevent the longitudinal beam 201 and the cross beam 202 from detaching from the connecting kit 203.
[0059] The above technical solution enables the longitudinal beams 201 and the transverse beams 202 to be assembled into an L-shaped support frame. Preferably, two longitudinal beams 201 can be provided, thereby increasing the contact area between the bottom of the support frame and the ground, preventing tipping and improving the stability of the support.
[0060] like Figure 4 and Figure 6 As shown, in this embodiment, the tooling also includes an inclined support mechanism 3, which includes: at least two sleeves 301, which are sleeved on the surfaces of the longitudinal beam 201 and the transverse beam 202; a connecting rod 303, one end of which is provided with an external thread 304, the external thread 304 being threadedly engaged with a second threaded groove 302 opened on the surface of the sleeve 301, and by screwing the connecting rod 303, one end of which can pass through the second threaded groove 302 and penetrate the longitudinal beam 201 and the transverse beam 202; an annular member 305, which is provided at the other end of the connecting rod 303; and a support rod 306 with plug-in heads 307 at both ends, one plug-in head 307 of the support rod 306 being plugged into the annular member 305 on the transverse beam 202, and the other plug-in head 307 of the support rod 306 being plugged into the annular member 305 on the longitudinal beam 201, so that the support rod 306, the longitudinal beam 201 and the transverse beam 202 form a triangular frame structure.
[0061] The above technical solution can further improve the structural strength between the longitudinal beam 201 and the transverse beam 202. By setting the support rod 306 between the longitudinal beam 201 and the transverse beam 202, a stable triangular frame structure can be formed, which can effectively prevent the transverse beam 202 from bending downward due to the load of the jack 8 and improve the deformation resistance of the transverse beam 202.
[0062] like Figure 5 As shown, in this embodiment, the tooling column fixing mechanism 1 includes: two fixed clamps 101 arranged opposite to each other, each fixed clamp 101 having a first limiting groove 102 and a second limiting groove 103 adapted to the outer contours of the side column and the longitudinal beam 201 on one side of its contacting side column and longitudinal beam 201; a fastening bolt 105 and a matching nut, the fastening bolt 105 passing through a first through groove 104 opened on the surface of the two fixed clamps 101 to connect the two fixed clamps 101;
[0063] The above technical solution can fix the longitudinal beam 201 to the side column, and fix the fixed clamp 101 to the side column of the flexible photovoltaic bracket, so that the overall force of the tooling is distributed to the side column. The size of the fixed clamp 101 corresponds to the cross-sectional size of the side column and the longitudinal beam 201.
[0064] like Figure 2 As shown, in this embodiment, the sliding mechanism 4 includes: a first U-shaped frame 401; at least two sets of first rotating bolts 403 and their first limiting nuts 405, the rod of the first rotating bolt 403 passes through the second through groove 402 opened on the surface of the first U-shaped frame 401 and is fitted with a roller 404, the lower end of the roller 404 contacts the upper end of the crossbeam 202; a first shackle 407 as a connecting end, the first shackle 407 is provided with end holes 408 at both ends, the first U-shaped frame 401 is rotatably provided with a second rotating bolt 406 located below the middle of the two first rotating bolts 403, the rod of the second rotating bolt 406 passes through the end hole 408;
[0065] The above technical solution can adjust the horizontal position of the jack 8. When the first U-shaped frame 401 is pushed, the first U-shaped frame 401 will drive the roller 404 inside it to slide along the crossbeam 202, thereby driving the lifting mechanism 5 and the jack 8 to move horizontally, so that the jack 8 has the ability to move in both longitudinal and horizontal directions and can move freely in these two paths to ensure that the jack 8 can be accurately aligned with the construction end of the side column.
[0066] like Figure 1 and Figure 2As shown, in this embodiment, the lifting mechanism 5 includes a universal pulley 501 and a hook 502 disposed on the upper end of the universal pulley 501. The hook 502 is detachably connected to the first shackle 407. The universal pulley 501 is wound with a pull rope 6, and one end of the pull rope 6 is connected to the jack fixing mechanism 7 as a gripping end.
[0067] The above technical solution can lift the jack 8 by using a pulley block and a rope 6. By tensioning the rope 6, the jack 8 can be raised and lowered by using the jack fixing mechanism 7, which is relatively labor-saving.
[0068] like Figure 3 As shown, in this embodiment, the jack fixing mechanism 7 includes: a jack clamp 701, which is adapted to the outer contour of the jack 8. The jack clamp 701 is a ring-shaped component with two ends formed by bending a plate of a certain length. The two ends are bent to form two relatively parallel end plates 706. A third through groove 702 is provided on the end plate 706; a second shackle 705, which is fixedly connected to one end of the pull rope 6; a third rotating bolt 703 and its second limiting nut 704. The rod of the third rotating bolt 703 passes through both ends of the second shackle 705 and the third through groove 702.
[0069] The above technical solution can connect the jack 8 to the gripping end of the lifting mechanism 5, i.e., the rope 6. The jack clamp 701 can perfectly fit the surface of the jack 8. The jack clamp 701 can be locked by the third rotating bolt 703 and the second limiting nut 704. At the same time, the third rotating bolt 703 is rotatably connected to the second shackle 705, and the second shackle 705 can be fixedly connected to one end of the rope 6.
[0070] like Figure 7 and Figure 8 As shown, in this embodiment, the tooling also includes a winding mechanism 10 connected to the crossbeam 202 and used to control the winding and unwinding of the pull rope 6; specifically, the winding mechanism 10 includes: a second U-shaped frame 1001; a wire feeding reel 1002 for winding the pull rope 6, the wire feeding reel 1002 having two end shafts, the end shafts passing through rotating holes on the surface of the second U-shaped frame 1001; a worm gear 1003, which is fixedly connected to one of the end shafts of the wire feeding reel 1002; and a worm 1004, which is rotatably connected to the second U-shaped frame 1001 and cooperates with the worm gear 1003;
[0071] The above technical solution enables the limiting of the pull rope 6. By rotating the worm gear 1004, it can drive the worm wheel 1003 to rotate. Since the worm wheel 1003 is fixedly connected to the wire feeding reel 1002, it will synchronously drive the wire feeding reel 1002 to rotate. The wire feeding reel 1002 raises and lowers the pull rope 6 to lift the jack 8. The worm wheel 1003 and worm gear 1004 can achieve self-locking and limiting of the pull rope 6, preventing the wire feeding reel 1002 from rotating due to the weight of the jack 8. By using the worm wheel 1003 and worm gear 1004, it is not necessary for workers to hold one end of the pull rope 6 at all times to maintain the height of the jack 8, thereby saving manpower.
[0072] like Figure 8 As shown, in this embodiment, one end of the worm 1004 is also provided with a threaded rod 1005, the surface of the threaded rod 1005 is threaded with a locking nut 1006, and the end of the threaded rod 1005 is provided with a handle 1007.
[0073] The above technical solution allows for convenient operation of the worm gear 1004. By setting the handle 1007, the worm gear 1004 can be easily rotated by hand. When the worm gear 1004 is rotated to the desired position, the locking nut 1006 can be tightened to make it fit tightly with the second U-shaped frame 1001, thereby locking the worm gear 1004, preventing accidental contact that could cause the worm gear 1004 to rotate, and ensuring a constant height of the jack 8.
[0074] like Figure 7 As shown, in this embodiment, the tooling also includes a support mechanism 9 for mounting the second U-shaped frame 1001 on the crossbeam 202. The support mechanism 9 includes: an annular sleeve 901, which has an inner groove that matches the outer contour of the crossbeam 202; a locking bolt 903, which is threadedly engaged with a threaded groove on the surface of the annular sleeve 901. By tightening the locking bolt 903, its rod can pass through the threaded groove and be inserted into the crossbeam 202; and a connecting rod 905, one end of which is connected to the lower end of the annular sleeve 901, and the other end of which is fixedly connected to the second U-shaped frame 1001.
[0075] The above technical solution allows the second U-shaped frame 1001 to be detachably installed at the end of the crossbeam 202.
[0076] like Figure 7 and Figure 8 As shown, in this embodiment, the annular sleeve 901 adopts a split structure, and the two ends of the two annular sleeves 901 are provided with side plates 902. The side plates 902 of the two annular sleeves 901 are connected to each other by locking bolts 903 and locking nuts 904. One of the locking bolts 903 passes through the upper annular sleeve 901 in sequence and is inserted into the longitudinal beam 201 to prevent the axial rotation and axial sliding of the annular sleeve 901.
[0077] The above technical solution can make the connection between the ring sleeve 901 and the crossbeam 202 more stable.
[0078] Working principle:
[0079] In use, the longitudinal beam 201 of the support mechanism 2 is first installed on the side column by the fixed clamp 101 of the tooling column fixing mechanism 1, so as to realize the installation of the support mechanism 2 and the side column.
[0080] Then, the first U-shaped frame 401 of the sliding mechanism 4 is slidably installed on the crossbeam 202 of the support mechanism 2, so that the sliding mechanism 4 can slide back and forth along the crossbeam 202;
[0081] Then the hook 502 of the lifting mechanism 5 is connected to the first shackle 407 of the sliding mechanism 4, so that the lifting mechanism 5 and the sliding mechanism 4 are installed together.
[0082] Then, the winding mechanism 10 is installed at the end of the crossbeam 202 via the support mechanism 9, and a section of the pull rope 6 is pulled out from the wire feeding reel 1002 of the winding mechanism 10 and passed around the universal pulley 501 of the crane mechanism 5.
[0083] Then, the jack clamp 701 of the jack fixing mechanism 7 is installed on the jack 8 that needs to be used;
[0084] Next, connect the pull rope 6 of the universal pulley 501 to the second shackle 705 of the jack fixing mechanism 7;
[0085] Finally, by holding the handle 1007 and rotating the worm gear 1004, the worm wheel 1003 is driven to rotate the wire reel 1002. The wire reel 1002 raises and lowers the rope 6 to lift the jack 8 until it reaches a height that matches the construction end of the side column. The sliding mechanism 4 then allows it to slide along the crossbeam 202, which in turn drives the crane mechanism 5 and the jack fixing mechanism 7 to move horizontally in sync. This causes the jack 8 to move horizontally, allowing it to connect with the component cable for tensioning or compressing the anchor.
[0086] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0087] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A labor-saving tooling for tensioning cables of a photovoltaic flexible support module, characterized in that, include: The support mechanism (2) includes a crossbeam (202) whose length extends along the span direction of the component cable, and a longitudinal beam (201) fixedly connected to the crossbeam (202); Tooling column fixing mechanism (1), which is used to detachably install the longitudinal beam (201) on the side column; A sliding mechanism (4) is slidably connected to the crossbeam (202), and the sliding mechanism (4) has a connecting end; A lifting mechanism (5) connected to the connecting end, such that the lifting mechanism (5) can slide along the crossbeam (202) via a sliding mechanism (4), the lifting mechanism (5) including a liftable gripping end; The jack fixing mechanism (7) is installed outside the jack (8) and connected to the gripping end. When lifting, the gripping end of the lifting mechanism (5) cooperates with the jack fixing mechanism (7) to lift the jack (8) to the corresponding height. The sliding mechanism (4) then moves the jack (8) horizontally to the side column construction end.
2. The labor-saving tooling for tensioning the photovoltaic flexible support module cable according to claim 1, characterized in that, The support mechanism (2) includes: A connecting kit (203) has a socket for fitting the ends of a longitudinal beam (201) and a crossbeam (202) so that the ends of both the longitudinal beam (201) and the crossbeam (202) can be detached into the socket, thereby connecting the longitudinal beam (201) and the crossbeam (202) by means of the connecting kit (203). A locking bolt (204) is threaded into a first threaded groove (205) on the outside of the connecting kit (203). By screwing the locking bolt (204), its thread can pass through the first threaded groove (205) and through the surfaces of the longitudinal beam (201) and the cross beam (202) to prevent the longitudinal beam (201) and the cross beam (202) from disengaging from the connecting kit (203).
3. The labor-saving tooling for tensioning the photovoltaic flexible support module cable according to claim 2, characterized in that, The tooling also includes an inclined support mechanism (3), which comprises: At least two sleeves (301) are fitted onto the surfaces of the longitudinal beam (201) and the transverse beam (202); The connecting rod (303) has an external thread (304) at one end. The external thread (304) is threadedly engaged with the second thread groove (302) on the surface of the sleeve (301). By screwing the connecting rod (303), one end of it can pass through the second thread groove (302) and penetrate the longitudinal beam (201) and the transverse beam (202). An annular component (305) is disposed at the other end of the connecting rod (303); A support rod (306) with plug-in heads (307) at both ends is provided. One plug-in head (307) of the support rod (306) is inserted into the ring part (305) on the crossbeam (202), and the other plug-in head (307) of the support rod (306) is inserted into the ring part (305) on the longitudinal beam (201), so that the support rod (306), the longitudinal beam (201) and the crossbeam (202) form a triangular frame structure.
4. The labor-saving tooling for tensioning cables of photovoltaic flexible support modules according to claim 1, characterized in that, The tooling column fixing mechanism (1) includes: Two fixed clamps (101) are arranged opposite to each other. The fixed clamps (101) respectively have a first limiting groove (102) and a second limiting groove (103) on the side of their contact with the side column and the longitudinal beam (201) to match the outer contour of the side column and the longitudinal beam (201). Fastening bolts (105) and their matching nuts, wherein the fastening bolts (105) pass through first through slots (104) opened on the surfaces of two shaped clamps (101) to connect the two shaped clamps (101).
5. The labor-saving tooling for tensioning cables of photovoltaic flexible support modules according to claim 1, characterized in that, The sliding mechanism (4) includes: First U-shaped frame (401); At least two sets of first rotating bolts (403) and their first limiting nuts (405), the rod of the first rotating bolt (403) passes through the second through groove (402) opened on the surface of the first U-shaped frame (401) and is fitted with a roller (404), the lower end of the roller (404) is in contact with the upper end of the crossbeam (202); As the connecting end, the first shackle (407) has end holes (408) at both ends. The first U-shaped frame (401) has a second rotating bolt (406) rotatably installed at the position below the middle of the two first rotating bolts (403). The rod of the second rotating bolt (406) passes through the end hole (408).
6. The labor-saving tooling for tensioning cables of photovoltaic flexible support components according to claim 5, characterized in that, The lifting mechanism (5) includes a universal pulley (501) and a hook (502) located on the upper end of the universal pulley (501). The hook (502) is detachably connected to the first shackle (407). The universal pulley (501) is wound with a pull rope (6). One end of the pull rope (6) is connected to the jack fixing mechanism (7) as a gripping end.
7. The labor-saving tooling for tensioning cables of photovoltaic flexible support components according to claim 6, characterized in that, The jack fixing mechanism (7) includes: The jack clamp (701) is adapted to the outer contour of the jack (8). The jack clamp (701) is a ring-shaped component with two ends formed by bending a plate of a certain length. The two ends are bent to form two relatively parallel end plates (706). A third through groove (702) is provided on the end plate (706). The second shackle (705) is fixedly connected to one end of the pull rope (6); The third rotating bolt (703) and its second limiting nut (704) have their rods passing through both ends of the second shackle (705) and the third through slot (702).
8. The labor-saving tooling for tensioning the photovoltaic flexible support module cable according to claim 7, characterized in that, The fixture also includes a winding mechanism (10) connected to the crossbeam (202) and used to control the winding and unwinding of the pull rope (6).
9. The labor-saving tooling for tensioning the photovoltaic flexible support module cable according to claim 8, characterized in that, The winding mechanism (10) includes: Second U-shaped frame (1001); A wire feeding reel (1002) for winding the pull rope (6) has two end shafts that pass through a rotating hole on the surface of the second U-shaped frame (1001); A worm gear (1003) is fixedly connected to the end shaft of one of the wire feeding reels (1002); The worm gear (1004) is rotatably connected to the second U-shaped frame (1001) and cooperates with the worm wheel (1003). By rotating the worm gear (1004), it can drive the worm wheel (1003) to drive the wire reel (1002) to reel in and release the pull rope (6) in order to raise and lower the jack (8).
10. The labor-saving tooling for tensioning cables of a photovoltaic flexible support module according to claim 9, characterized in that, The tooling also includes a support mechanism (9) for mounting the second U-shaped frame (1001) onto the crossbeam (202), the support mechanism (9) comprising: The annular sleeve (901) has an inner groove that matches the outer contour of the crossbeam (202); Locking bolt (903) is threaded into a threaded groove on the surface of the annular sleeve (901). By screwing the locking bolt (903), its rod can pass through the threaded groove and be inserted into the crossbeam (202). A connecting rod (905) is connected at one end to the lower end of the annular sleeve (901), and the other end of the connecting rod (905) is fixedly connected to the second U-shaped frame (1001).