Electric cylinder lifting type charging basket clamping stacker

Abstract

The utility model relates to an electric cylinder lifting type charging basket clamping stacker which comprises a frame assembly, an electric cylinder lifting assembly, a lifting frame, a clamping part assembly and an electric appliance box assembly, a lower connecting plate connected with two door seats is arranged at the bottom of the frame assembly, the lower connecting plate extends backwards to be provided with an electric cylinder mounting seat, door columns are further arranged on the two sides of the frame assembly, and the electric cylinder mounting seat is connected with the electric cylinder mounting seat. Roller grooves are formed in the inner sides of the door columns, middle beams are arranged in the middles of the two door columns, the electric cylinder lifting assembly is installed on an electric cylinder installation base, an electric appliance box assembly is arranged behind the electric cylinder lifting assembly and installed on the frame assembly, rollers are arranged on the backs of the lifting frame and the clamping part assembly, the rollers are sleeved with the roller grooves, and the lifting frame and the clamping part assembly are further connected with the electric cylinder lifting assembly. And a rear wheel set is arranged at the rear end of the bottom of the electric appliance box assembly. The utility model has the beneficial effects that the labor intensity of workers is greatly reduced, the working efficiency is improved, and the operation risk is reduced.

Description

Technical Field

[0001] This utility model relates to a material handling device, specifically to an electric cylinder lifting bucket clamp stacker driven by multiple servo motors. Background Technology

[0002] Manufacturing and other related industries frequently require various material containers during production. Handling, stacking, and rotating these containers can be cumbersome, inconvenient, and labor-intensive. For example, when handling APG curing containers, workers typically lift them directly from a pallet, place them on a workbench, pour the material into a mixer, and then use one hand to hold the container while scraping out any remaining curing agent. This process results in high labor intensity, low efficiency, and relatively high safety risks for operators, failing to meet production needs. Utility Model Content

[0003] The technical problem to be solved by this utility model is: to provide an electric cylinder lifting bucket clamp stacker that is easy to operate, safe and convenient, and allows for fast handling and unloading of buckets in the current manufacturing process, which addresses the problems of inconvenience, large workload and low efficiency in the handling, stacking and unloading of buckets.

[0004] The specific technical solution of this utility model is as follows: an electric cylinder lifting bucket clamp stacker includes a frame assembly, an electric cylinder lifting assembly, a lifting frame and clamping assembly, and an electrical box assembly. The bottom of the frame assembly is provided with a connecting plate connecting two lower gate seats. The lower connecting plate extends rearward to provide an electric cylinder mounting seat. The frame assembly is also provided with gate posts on both sides. The inner side of the gate post is provided with a roller groove. A central beam is provided in the middle of the two gate posts. The electric cylinder lifting assembly is installed on the electric cylinder mounting seat. The electrical box assembly is installed on the frame assembly behind the electric cylinder lifting assembly. The lifting frame and clamping assembly is provided with rollers on the back. The rollers are fitted in the roller grooves. The lifting frame and clamping assembly is also connected to the electric cylinder lifting assembly. A front wheel set is installed at the front end of the gate seat. A rear wheel set is installed at the rear end of the bottom of the electrical box assembly.

[0005] Furthermore, the electric cylinder lifting assembly is equipped with an electric cylinder base fixedly mounted on an electric cylinder mounting seat. The top of the electric cylinder base is equipped with an electric cylinder servo motor and an electric cylinder, which are connected to each other for transmission. The top of the electric cylinder is connected to a sprocket assembly, with sprockets on both sides of the sprocket assembly. A chain is mounted on the sprockets, and a drag chain is fitted over the chain. One end of the drag chain is connected to the lifting frame and the lifting frame of the clamping assembly. An electric cylinder fixing assembly is also installed on the upper part of the electric cylinder, and one end of the electric cylinder fixing assembly is fixed to the middle beam.

[0006] Furthermore, the lifting frame and clamping assembly have a roller frame on the back, with rollers on the outside of the roller frame, and two transverse linear guide rails on the front of the lifting frame. Two guide rail sliders are mounted on the linear guide rails, and each guide rail slider is equipped with a clamping rod assembly. Clamping hand assemblies are mounted opposite each other on the inner side of the clamping rod assemblies.

[0007] Furthermore, bearing seats are installed on both sides of the linear guide rail on the lifting frame. Synchronous pulley sets are installed on the outer side of the bearing seats. The synchronous pulley sets are connected to the positive and negative threaded rods and the spline shaft respectively. The positive and negative threaded rods are installed on the threaded nut of the guide rail slider. The inner side of the bearing seats is also equipped with a servo motor and a 1:10 planetary reducer set and a servo motor and a 1:200 planetary reducer set respectively. The 1:10 planetary reducer set is connected to the synchronous pulley set on the same side to drive the positive and negative threaded rods. The 1:200 planetary reducer set is connected to the synchronous pulley set on the same side to drive the spline shaft. The clamping arm assembly is driven to rotate from inside the clamping arm assembly through the helical gear set and the rotating rod. The two bearing seats are also connected and fixed to each other by two connecting rods. A dust cover assembly is also installed between the connecting rods on the clamping arm assembly. The lifting frame and the components installed on it are covered with dustproof boxes.

[0008] Furthermore, the electrical box assembly includes a box body and a box cover. The front of the inner cavity of the box is equipped with a lithium battery holder, on which a lithium battery is installed. Behind the lithium battery, on one side of the box, are several servo motor controllers and a PLC programmable controller. On the other side are an air switch, wire connectors, fuses, and relays. The box cover is equipped with a human-machine interface, a start switch button, a power display meter, an emergency stop switch button, and several control switch buttons.

[0009] The beneficial effects of this utility model are: it greatly reduces the labor intensity of employees, improves work efficiency, and reduces operational risks. Attached Figure Description

[0010] Figure 1 : This is a three-dimensional structural diagram of the present invention.

[0011] Figure 2 This is a three-dimensional structural diagram of the vehicle frame assembly of this utility model.

[0012] Figure 3 This is a three-dimensional structural diagram of the electric cylinder lifting assembly of this utility model.

[0013] Figure 4 This is a three-dimensional structural diagram of the lifting frame and clamping component of this utility model.

[0014] Figure 5 This is a three-dimensional structural diagram of the electrical box assembly of this utility model.

[0015] Figure 6 This is a schematic diagram of the main structure of the electrical box assembly of this utility model. Detailed Implementation

[0016] Embodiments of this utility model are described in conjunction with the accompanying drawings.

[0017] An electric cylinder lifting bucket clamp stacker includes a frame assembly 1, an electric cylinder lifting assembly 2, a lifting frame and clamping assembly 3, and an electrical box assembly 5. The bottom of the frame assembly 1 is provided with a lower connecting plate 12 connecting two door seats 11. The lower connecting plate 12 extends rearward to provide an electric cylinder mounting seat 13. Door posts 14 are also provided on both sides of the frame assembly 1. Roller grooves 15 are provided on the inner side of the door posts 14. A center beam 16 is provided in the middle of the two door posts 14. The electric cylinder lifting assembly 2 is mounted on the electric cylinder mounting seat 13. The electrical box assembly 5 is mounted on the frame assembly 1 at the rear of the electric cylinder lifting assembly 2. The lifting frame and clamping assembly 3 is provided with rollers 33 on its back. The rollers 33 are fitted in the roller grooves 15. The lifting frame and clamping assembly 3 is also connected to the electric cylinder lifting assembly 2. A front wheel set 17 is installed at the front end of the door seat 11, and a rear wheel set 18 is installed at the rear end of the bottom of the electrical box assembly 5.

[0018] The electric cylinder lifting assembly 2 is provided with an electric cylinder base 21 fixedly installed on the electric cylinder mounting base 13. The top of the electric cylinder base 21 is respectively equipped with an electric cylinder servo motor 22 and an electric cylinder 23. The electric cylinder servo motor 22 and the electric cylinder 23 are connected to each other for transmission. The top of the electric cylinder 23 is connected to a sprocket assembly 24. Sprockets 25 are installed on both sides of the sprocket assembly 24. A chain 26 is installed on the sprocket 25. A drag chain 27 is fitted on the outside of the chain 26. One end of the drag chain 27 is connected to the lifting frame and the lifting frame 31 of the clamping assembly 3. An electric cylinder fixing assembly 28 is also installed on the upper part of the electric cylinder 23. One end of the electric cylinder fixing assembly 28 is fixed on the middle beam 16.

[0019] The lifting frame 31 of the lifting frame and clamping assembly 3 is provided with a roller frame 32 on the back, and a roller 33 is mounted on the outside of the roller frame 32. The front of the lifting frame 31 is provided with two transverse linear guide rails 34. Two guide rail sliders 35 are mounted on the linear guide rails 34. Each guide rail slider 35 is provided with a clamping rod assembly 36. The clamping rod assembly 36 is provided with a clamping hand assembly 37 on the inner side of the clamping hand assembly 36.

[0020] Both sides of the linear guide rail 34 are equipped with bearing seats 38 on the lifting frame 31. Synchronous pulley sets 39 are mounted on the outer side of the bearing seats 38, and these sets are connected to the positive and negative threaded screws 40 and the splined shaft 41, respectively. The positive and negative threaded screws 40 are mounted on the screw nuts of the guide rail slider 35. Inside the bearing seats 38, servo motors connected to 1:10 planetary reducers 42 and servo motors connected to 1:200 planetary reducers 43 are also mounted. The 1:10 planetary reducer 42 is connected to the same... The synchronous pulley set 39 on the side drives the positive and negative threaded screws 40. The 1:200 planetary reducer set 43 is connected to the synchronous pulley set 39 on the same side and drives the spline shaft 41. Through the helical gear set and the rotating rod, the clamping arm set 37 is driven to rotate from inside the clamping arm set 36. The two bearing seats 38 are also connected and fixed to each other through two connecting rods 44. The connecting rods 44 are also equipped with dust cover assembly 45 on the clamping arm set 36. The lifting frame 31 and the components installed on it are covered with dust cover plate 46.

[0021] The electrical box assembly 5 includes a box body 51 and a box cover 6. The front of the inner cavity of the box body 51 is provided with a lithium battery mounting base 52, on which a lithium battery 53 is mounted. Behind the lithium battery 53, on one side inside the box body 51, are several servo motor controllers 54 and a PLC programmable controller 55. On the other side are an air switch 56, a wire connector 57, a fuse 58 and a relay 59. The box cover 6 is provided with a human-machine interface 61, a start switch button 62, a power display meter 63, an emergency stop switch button 64 and several control switch buttons 65.

[0022] During operation, the stacker is started by pressing the start switch button 62. The stacker is then pushed to align with the material bucket, positioning the bucket on the pallet in the center of the grippers. Then, the one-key lifting button on the control switch button 65 is pressed. The servo motor controller 54 controls the servo motor and the 1:10 planetary reducer 42 to work, driving the positive and negative threaded screws 40 to rotate. The guide rail slider 35 then drives the clamping rod assembly 36 and the gripper assembly 37 to clamp the material bucket. Next, the servo motor controller 54 controls the electric cylinder servo motor 22 to work. The electric cylinder servo motor 22 drives the sprocket assembly 24 to rotate through the electric cylinder 23. The chain 26 and the drag chain 27 raise the lifting frame and clamping assembly 3 to the height position set on the human-machine interface 61. Then, the one-key unloading button on the control switch button 65 is pressed. At this time, the servo motor controller 54 controls the servo motor and the 1:200 planetary reducer 43 to work, driving the spline shaft 41 to rotate. Through the helical gear assembly and the rotating rod, the gripper assembly 37 is rotated from inside the clamping rod assembly 36 to the appropriate angle for unloading. After unloading the material, push the cart to the designated position, press the one-button reset, the material bucket will rotate back to its original position and descend to the required height, and then release the material bucket. This completes one round trip.

[0023] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An electric cylinder lifting type bucket clamp stacker, characterized in that: The assembly includes a frame assembly (1), an electric cylinder lifting assembly (2), a lifting frame and clamping assembly (3), and an electrical box assembly (5). The frame assembly (1) has a lower connecting plate (12) at the bottom connecting two door seats (11). The lower connecting plate (12) extends rearward to provide an electric cylinder mounting seat (13). The frame assembly (1) also has door pillars (14) on both sides. The inner side of the door pillars (14) has roller grooves (15). The middle of the two door pillars (14) has a center beam (16). The electric cylinder lifting assembly... The component (2) is installed on the electric cylinder mounting base (13). The electric cylinder lifting component (2) has an electrical box component (5) installed on the frame component (1) at the rear. The lifting frame and clamping part component (3) has a roller (33) on its back. The roller (33) is fitted in the roller groove (15). The lifting frame and clamping part component (3) is also connected to the electric cylinder lifting component (2). The front end of the door seat (11) is equipped with a front wheel assembly (17). The rear end of the bottom of the electrical box component (5) is equipped with a rear wheel assembly (18).

2. The electric cylinder lifting type bucket clamp stacker according to claim 1, characterized in that: The electric cylinder lifting assembly (2) is provided with an electric cylinder base (21) fixedly installed on the electric cylinder mounting seat (13). The top of the electric cylinder base (21) is respectively equipped with an electric cylinder servo motor (22) and an electric cylinder (23). The electric cylinder servo motor (22) and the electric cylinder (23) are connected to each other through transmission. The top of the electric cylinder (23) is connected to a sprocket assembly (24). The sprocket assembly (24) is equipped with sprockets (25) on both sides. The sprockets (25) are equipped with chains (26). The chains (26) are fitted with drag chains (27). One end of the drag chains (27) is connected to the lifting frame and the lifting frame (31) of the clamping assembly (3). The upper part of the electric cylinder (23) is also equipped with an electric cylinder fixing assembly (28). One end of the electric cylinder fixing assembly (28) is fixed on the middle beam (16).

3. The electric cylinder lifting type bucket clamp stacker according to claim 2, characterized in that: The lifting frame (31) of the lifting frame and clamping assembly (3) is provided with a roller frame (32) on the back. The roller frame (32) is equipped with a roller (33) on the outside. The lifting frame (31) is equipped with two transverse linear guide rails (34) at the front. The linear guide rails (34) are equipped with two guide rail sliders (35). Each guide rail slider (35) is equipped with a clamping rod assembly (36). The clamping rod assembly (36) is equipped with a clamping hand assembly (37) on the inner side of the clamping hand assembly (36).

4. The electric cylinder lifting type bucket clamp stacker according to claim 3, characterized in that: The linear guide rail (34) is equipped with bearing seats (38) on both sides of the lifting frame (31). Synchronous pulley sets (39) are mounted on the outer side of the bearing seats (38). The synchronous pulley sets (39) are connected to the positive and negative threaded screws (40) and the spline shaft (41) respectively. The positive and negative threaded screws (40) are mounted on the screw nut of the guide rail slider (35). The inner side of the bearing seats (38) is also equipped with a servo motor and a 1:10 planetary reducer set (42) and a servo motor and a 1:200 planetary reducer set (43) respectively. The 1:10 planetary reducer set (42) is connected to… The synchronous pulley group (39) on the same side drives the positive and negative threaded screws (40). The 1:200 planetary reducer group (43) is connected to the synchronous pulley group (39) on the same side to drive the spline shaft (41). Through the helical gear group and the rotating rod, the clamping arm group (37) is driven to rotate from inside the clamping arm group (36). The two bearing seats (38) are also connected and fixed to each other through two connecting rods (44). The connecting rods (44) are also equipped with dust cover assembly (45) on the clamping arm group (36). The lifting frame (31) and the components installed on it are covered with dustproof box plate (46).

5. The electric cylinder lifting type bucket clamp stacker according to claim 1, characterized in that: The electrical box assembly (5) is provided with a box body (51) and a box cover (6). The front of the inner cavity of the box body (51) is provided with a lithium battery mounting base (52). A lithium battery (53) is mounted on the lithium battery mounting base (52). Behind the lithium battery (53), on one side inside the box body (51), several servo motor controllers (54) and a PLC programmable controller (55) are mounted. On the other side, an air switch (56), a wire connector (57), a fuse (58) and a relay (59) are mounted respectively. The box cover (6) is provided with a human-machine interface (61), a start switch button (62), a power display (63), an emergency stop switch button (64) and several control switch buttons (65).

Images