Novel high-low beater opener

By introducing a cleaning gas tank structure and toothed roller design into the high and low beater cotton opener, the problem of difficult-to-clean residue after dust removal is solved, achieving a highly efficient cleaning process and improving production efficiency.

CN224199552UActive Publication Date: 2026-05-05DONGYING QIANSHUO TEXTILE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGYING QIANSHUO TEXTILE CO LTD
Filing Date
2025-02-06
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing high and low beater cotton openers leave residual raw materials and dust after dust removal, making the cleaning process difficult and reducing production efficiency.

Method used

A high and low beater cotton opener with a cleaning gas tank structure was designed. It uses an air jet to clean the edges of the dust removal blade assembly and a vacuum cleaner to collect impurities. Combined with toothed rollers, it prevents cotton from clogging and improves cleaning efficiency.

Benefits of technology

This achieves efficient cleaning with the dust removal blade assembly, reducing manual cleaning time and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224199552U_ABST
    Figure CN224199552U_ABST
Patent Text Reader

Abstract

The utility model provides a novel high-low beater opener which comprises a rack, a dust treatment box is fixedly installed at the lower right corner of the interior of the rack, a funnel is fixedly installed at the upper end of the interior of the rack, a beater chamber is fixedly installed on the lower portion of the funnel, the beater chamber is fixedly installed at the upper left corner of the dust treatment box, and the lower right corner of the dust treatment box is fixedly installed on the lower portion of the funnel. A conveying hopper is fixedly installed at an opening in the lower portion of the beater chamber, a fixing plate is fixedly installed at an opening in the right side of the beater chamber, a dust removal cutter set is fixedly installed on one side of the fixing plate, and open holes are formed in the fixing plate in sequence. Due to the arrangement of the beater chamber, the dust removal cutter set, the tank body, the telescopic pipe, the spray head and the air jet, the edge of the dust removal cutter set can be cleaned conveniently, the first collecting box and the second collecting box are used for collecting impurities after dust removal, and therefore the cleaning speed is increased, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the technical field of cotton opening machines, and in particular relates to a new type of high and low beater cotton opening machine. Background Technology

[0002] A high-low beater cotton opener is a piece of equipment used in the textile industry for cleaning raw materials. It is mainly used in the pre-spinning process to improve the opening and cleaning effect of the raw materials. Existing high-low beater cotton openers include a housing, a first beater chamber and a second beater chamber located within the housing, and a first beater and a second beater located within the first and second beater chambers. The first and second beater chambers are arranged at different heights and connected by a passageway. A passageway switching device is provided on one side of the passageway. Outside the first beater chamber, along the rotation direction of the first beater, a feeding bin, a first waste disposal area, a passageway, and a first discharge channel are sequentially connected.

[0003] In existing high and low beater cotton openers, after the dust removal work is completed by the first beater dust removal knife group and the second beater dust removal knife group, there are residual raw materials and dust that are difficult to clean. Manual cleaning by workers is difficult and the cleaning process is too long, thus reducing production efficiency. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a new type of high and low beater cotton opener, which can clean the edges of the dust removal blade assembly by cleaning the gas tank structure and starting the jet, thereby improving the cleaning speed of the workers and increasing work efficiency.

[0005] This utility model is achieved through the following technical solution:

[0006] A novel high and low beater cotton opener includes a frame. A dust treatment box is fixedly installed in the lower right corner of the frame. A funnel is fixedly installed in the upper part of the frame. A beater chamber is fixedly installed in the lower part of the funnel, and the beater chamber is fixedly installed in the upper left corner of the dust treatment box. A conveyor hopper is fixedly installed in the lower part of the beater chamber. A fixing plate is fixedly installed in the right opening of the beater chamber. A dust removal knife set is fixedly installed on one side of the fixing plate, and openings are arranged sequentially inside the fixing plate. A motor is fixedly installed in the upper rear side of the frame, and the output shaft of the motor passes through the frame and the funnel. A toothed roller is fixedly installed in the output shaft of the motor. An air pump is fixedly installed in the upper left side of the frame. A cleaning gas tank structure is installed in the lower right side of the frame. An electric motor is located in the rear side of the frame, and the output shaft of the electric motor passes through the frame and the funnel. A beater is fixedly installed in the output shaft of the electric motor.

[0007] Preferably, the cleaning gas tank structure includes a tank body and a first collection box. A telescopic tube is fixedly installed at the upper opening of the tank body, and a nozzle is threadedly connected to the upper part of the telescopic tube. A jet generator is fixedly installed at the middle of the right side of the tank body, and the output end of the jet generator is fixedly installed on the left side of the tank body. A threaded tube is fixedly installed at the lower opening of the tank body, and a vacuum cleaner is threadedly installed at the lower part of the threaded tube. A valve is fixedly installed at the output end of the vacuum cleaner. Two valves are respectively threadedly connected to the upper and lower ends of the first collection box, and a second collection box is fixedly installed at the lower valve.

[0008] Preferably, the tank is fixedly installed on the lower right side of the frame.

[0009] Preferably, the dust treatment box has a door at the lower front end.

[0010] Preferably, an input pipe is fixedly installed at the input end of the air pump.

[0011] Preferably, the input pipe is fixedly installed at the opening on the left side of the beater's chamber.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. In this utility model, the arrangement of the blower chamber, dust removal knife assembly, tank, telescopic pipe, nozzle, and jet engine is beneficial for cleaning the edges of the dust removal knife assembly. The first collection box and the second collection box are used to collect impurities after dust removal, thereby improving the cleaning speed and increasing work efficiency.

[0014] 2. In this utility model, the arrangement of the conveying hopper, toothed roller, and frame, with the toothed roller driving the cotton to be processed, helps to avoid a large amount of cotton clogging the bottom of the funnel. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a structural diagram of the cleaning gas tank structure of this utility model.

[0017] In the picture:

[0018] 1. Frame; 2. Dust handling box; 3. Funnel; 4. Beater chamber; 5. Conveyor hopper; 6. Fixing plate; 7. Dust removal knife assembly; 8. Beater; 9. Toothed roller; 10. Air pump; 11. Cleaning gas tank structure; 111. Tank body; 112. Telescopic pipe; 113. Nozzle; 114. Air jet; 115. Threaded pipe; 116. Vacuum cleaner; 117. Valve; 118. First collection box; 119. Second collection box; 12. Input pipe. Detailed Implementation

[0019] The present invention will now be described in detail with reference to the accompanying drawings, as shown below. Figure 1 As shown, a novel high and low beater cotton opener includes a frame 1. A dust treatment box 2 is fixedly installed in the lower right corner of the frame 1. A funnel 3 is fixedly installed in the upper part of the frame 1. A beater chamber 4 is fixedly installed in the lower part of the funnel 3, and the beater chamber 4 is fixedly installed in the upper left corner of the dust treatment box 2. A conveyor hopper 5 is fixedly installed in the lower part of the beater chamber 4. A fixing plate 6 is fixedly installed at the right opening of the beater chamber 4. Dust removal knife sets 7 are fixedly installed on one side of each fixing plate 6. The fixed plate 6 has openings arranged in sequence inside. A motor is fixedly installed on the upper rear side of the frame 1, and the output shaft of the motor passes through the interior of the frame 1 and the funnel 3. A toothed roller 9 is fixedly installed on the output shaft of the motor. An air pump 10 is fixedly installed on the upper left side of the frame 1. A cleaning gas tank structure 11 is installed on the lower right side of the frame 1. An electric motor is set on the rear side of the frame 1, and the output shaft of the electric motor passes through the interior of the frame 1 and the funnel 3. A beater 8 is fixedly installed on the output shaft of the electric motor.

[0020] In this implementation plan, in conjunction with the appendix Figure 2 As shown, the cleaning gas tank structure 11 includes a tank body 111 and a first collection box 118. A telescopic tube 112 is fixedly installed at the upper opening of the tank body 111. A nozzle 113 is threadedly connected to the upper part of the telescopic tube 112. An air jet 114 is fixedly installed at the middle right side of the tank body 111. The output end of the air jet 114 is fixedly installed on the left side of the tank body 111. A threaded tube 115 is fixedly installed at the lower opening of the tank body 111. A vacuum cleaner 116 is threadedly installed at the lower part of the threaded tube 115. A valve 117 is fixedly installed at the output end of the vacuum cleaner 116. Two valves 117 are respectively threadedly connected to the upper and lower ends of the first collection box 118. A second collection box 119 is fixedly installed at the lower part of the valves 117.

[0021] In this embodiment, specifically, the tank 111 is fixedly installed on the lower right side of the frame 1.

[0022] In this embodiment, specifically, a door is provided at the lower front end of the dust treatment box 2.

[0023] In this embodiment, specifically, the input end of the air pump 10 is fixedly installed with an input pipe 12.

[0024] In this embodiment, specifically, the input pipe 12 is fixedly installed at the opening on the left side of the beater chamber 4.

[0025] Working principle

[0026] In this invention, cotton to be processed is poured into the funnel 3, and then the toothed roller 9 is started by the external control device. The toothed roller 9 drives the cotton to be processed, avoiding a large amount of cotton clogging the bottom of the funnel 3, thus improving work efficiency. The external control device also starts the motor, and the output shaft of the motor rotates the beater 8. The beater 8 passes the cotton to be processed through one side of the dust removal knife group 7 to remove dust, and guides the dust into the dust treatment box 2. At this time, the external control device starts the vacuum cleaner 116, opens the box door, and the input end of the vacuum cleaner 116 sucks in the impurities inside the dust treatment box 2 through the telescopic pipe 112 and the nozzle 113. The cleaned cotton is stored through the conveyor hopper 5, thus completing the cotton loosening and dust removal work. After the dust removal work is completed, the external control device starts the jet 114. The jet 114 sprays air through the telescopic pipe 112 and the nozzle 113 to clean the edge of the dust removal knife group 7. The first collection box 118 and the second collection box 119 are used to collect the impurities after dust removal, thereby improving the cleaning speed and increasing work efficiency.

[0027] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.

Claims

1. A novel high and low beater cotton opener, characterized in that, The new type of high and low beater cotton opener includes a frame (1), a dust treatment box (2) is fixedly installed in the lower right corner of the frame (1), a funnel (3) is fixedly installed in the upper part of the frame (1), a beater chamber (4) is fixedly installed in the lower part of the funnel (3), and the beater chamber (4) is fixedly installed in the upper left corner of the dust treatment box (2). A conveyor bucket (5) is fixedly installed in the lower part of the beater chamber (4). A fixing plate (6) is fixedly installed in the right opening of the beater chamber (4). A dust removal knife set (7) is fixedly installed on one side of the fixing plate (6). The fixed plate (6) has openings arranged in sequence inside. A motor is fixedly installed on the upper rear side of the frame (1), and the output shaft of the motor passes through the interior of the frame (1) and the funnel (3). A toothed roller (9) is fixedly installed on the output shaft of the motor. An air pump (10) is fixedly installed on the upper left side of the frame (1). A cleaning gas tank structure (11) is installed on the lower right side of the frame (1). A motor is provided on the rear side of the frame (1), and the output shaft of the motor passes through the interior of the frame (1) and the funnel (3). A beater (8) is fixedly installed on the output shaft of the motor.

2. The novel high and low beater cotton opener as described in claim 1, characterized in that, The cleaning gas tank structure (11) includes a tank body (111) and a first collection box (118). A telescopic tube (112) is fixedly installed at the upper opening of the tank body (111). A nozzle (113) is threadedly connected to the upper part of the telescopic tube (112). A jet generator (114) is fixedly installed at the middle right side of the tank body (111). The output end of the jet generator (114) is fixedly installed on the left side of the tank body (111). A threaded tube (115) is fixedly installed at the lower opening of the tank body (111). A vacuum cleaner (116) is threadedly installed at the lower part of the threaded tube (115). A valve (117) is fixedly installed at the output end of the vacuum cleaner (116). The two valves (117) are threadedly connected to the upper and lower ends of the first collection box (118). A second collection box (119) is fixedly installed on the lower valve (117).

3. The novel high and low beater cotton opener as described in claim 2, characterized in that, The tank (111) is fixedly installed on the lower right side of the frame (1).

4. The novel high and low beater cotton opener as described in claim 1, characterized in that, The dust handling box (2) has a door at the lower front end.

5. The novel high and low beater cotton opener as described in claim 1, characterized in that, An input pipe (12) is fixedly installed at the input end of the air pump (10).

6. The novel high and low beater cotton opener as described in claim 5, characterized in that, The input pipe (12) is fixedly installed at the opening on the left side of the beater's chamber (4).