Automatic detection device for truck axle fixing ring

Abstract

The utility model discloses an automatic detection device for a truck axle fixing ring, and relates to the technical field of fixing ring detection. The device comprises a transmission belt, two rotating shafts, two side plates, an outer diameter detection mechanism, an inner diameter detection mechanism and two pushing mechanisms, the two side plates are located on the two sides of the transmission belt, the two rotating shafts are located at the two ends of the transmission belt and the two ends of the side plates respectively, and the rotating shafts are rotationally connected with the transmission belt and the side plates. The outer diameter detection mechanism comprises an L-shaped plate, the L-shaped plate is fixedly connected with one of the side plates, a first air cylinder is fixedly mounted at the top end of the L-shaped plate, the driving end of the first air cylinder penetrates through the L-shaped plate, a fixed plate is fixedly mounted at the driving end of the first air cylinder, and two moving plates which are symmetrically distributed are arranged at the bottom end of the fixed plate; according to the utility model, continuous automatic detection of the inner diameter and the outer diameter of the fixing ring is realized, the detection efficiency is greatly improved, manual operation links are reduced, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of fixed ring detection technology, specifically an automatic detection device for fixed rings of truck axles. Background Technology

[0002] Truck axle retaining rings are devices used to secure truck axles. Their main function is to enhance the rigidity and strength of the rear axle, ensuring the stability and safety of the vehicle during operation. As a key component in truck axle production, the dimensional accuracy of the retaining ring directly affects the overall performance and safety of the axle. Traditionally, the internal and external diameter inspection of retaining rings relies on manual operation, which is not only inefficient but also susceptible to human error, making it difficult to meet the quality control requirements of large-scale production. Utility Model Content

[0003] To address the problem of relying on manual operation when performing internal and external diameter checks on fixed rings, the purpose of this invention is to provide an automatic detection device for truck axle fixed rings.

[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: an automatic detection device for truck axle fixing rings, comprising a drive belt, two rotating shafts, two side plates, an outer diameter detection mechanism, an inner diameter detection mechanism, and two pushing mechanisms. The two side plates are located on both sides of the drive belt, and the two rotating shafts are respectively located at the two ends of the drive belt and the side plates. The rotating shafts are rotatably connected to the drive belt and the side plates. The outer diameter detection mechanism includes an L-shaped plate, which is fixedly connected to one of the side plates. A first cylinder is fixedly installed at the top of the L-shaped plate, and the driving end of the first cylinder passes through the L-shaped plate. A fixed plate is fixedly installed, and two symmetrically distributed movable plates are provided at the bottom end of the fixed plate. A light sensor is provided on the opposite inner side of each movable plate. The inner diameter detection mechanism and the outer diameter detection mechanism have the same structure, wherein the light sensor is located on the outer side of the movable plate. The pushing mechanism includes a second cylinder, which is fixed on the corresponding L-shaped plate. The driving end of the second cylinder passes through the corresponding L-shaped plate, and a push plate is fixedly installed on the driving end of the second cylinder. Two symmetrically distributed support plates are rotatably sleeved on the outside of the rotating shaft. A stepper motor fixedly connected to the rotating shaft is fixedly installed on one side of one of the support plates.

[0005] Preferably, a fixing leg is fixedly installed on the upper surface of both side plates, and a fixing block is fixedly installed on the top of the fixing leg by bolts. A first vertical plate is fixedly installed on the opposite inner side of the fixing block. A second vertical plate is fixedly installed between the two first vertical plates. The second vertical plate is located at the left edge of the first vertical plate. A third vertical plate is provided on the side away from the second vertical plate between the two first vertical plates. The height of the third vertical plate is lower than that of the first vertical plate and the second vertical plate.

[0006] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0007] 1. This application enables continuous automatic detection of the inner and outer diameters of the fixed ring, which greatly improves detection efficiency, reduces manual operation steps, and lowers labor intensity;

[0008] 2. This application realizes automatic conveying of the fixed rings, eliminating the need for manual placement of each fixed ring, thus improving efficiency. Attached Figure Description

[0009] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0010] Figure 1 This is a schematic diagram of the structure of this utility model.

[0011] Figure 2 This is a schematic diagram of the connection structure between the third vertical plate and the trapezoidal block in this utility model.

[0012] Figure 3 This is a schematic diagram of the outer diameter detection mechanism in this utility model.

[0013] Figure 4 This is a schematic diagram of the inner diameter detection mechanism in this utility model.

[0014] Figure 5 This is a schematic diagram of the connection structure between the side plate and the stabilizing plate in this utility model.

[0015] In the diagram: 1. Drive belt; 10. Shaft; 12. Side plate; 13. Outer diameter detection mechanism; 14. Inner diameter detection mechanism; 15. Pushing mechanism; 17. Support plate; 18. Stepper motor; 2. L-shaped plate; 21. First cylinder; 22. Fixed plate; 23. Moving plate; 24. Light sensor; 25. Second cylinder; 26. Push plate; 3. Fixed leg; 31. Fixed block; 32. First vertical plate; 33. Second vertical plate; 34. Third vertical plate; 4. First feeding mechanism; 41. Inclined plate; 42. Baffle; 43. Second feeding mechanism; 44. Third feeding mechanism; 5. Trapezoidal block; 51. Trapezoidal groove; 6. Fixed seat; 61. Double-headed screw; 62. Limiting rod; 63. Rotating motor; 7. Stabilizing plate; 8. Rubber pad. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Figure 1-5 As shown, this utility model provides an automatic detection device for truck axle fixing rings, including a transmission belt 1, two rotating shafts 10, two side plates 12, an outer diameter detection mechanism 13, an inner diameter detection mechanism 14, and two pushing mechanisms 15. The two side plates 12 are located on both sides of the transmission belt 1, and the two rotating shafts 10 are located at the two ends of the transmission belt 1 and the side plates 12, respectively. The rotating shafts 10 are rotatably connected to the transmission belt 1 and the side plates 12. The outer diameter detection mechanism 13 includes an L-shaped plate 2, which is fixedly connected to one of the side plates 12. A first cylinder 21 is fixedly installed at the top of the L-shaped plate 2. The driving end of the first cylinder 21 passes through the L-shaped plate 2. A fixed plate 22 is fixedly installed at the driving end of the first cylinder 21. Two symmetrically distributed moving plates 23 are provided at the bottom of the fixed plate 22. A light sensor 24 is provided on the opposite inner side of each moving plate 23. The inner diameter detection mechanism 14 and the outer diameter detection mechanism 13 have the same structure, wherein the light sensor 24 is located on the outer side of the moving plate 23.

[0018] The pushing mechanism 15 includes a second cylinder 25, which is fixed on the corresponding L-shaped plate 2. The driving end of the second cylinder 25 passes through the corresponding L-shaped plate 2. A push plate 26 is fixedly installed on the driving end of the second cylinder 25. Two symmetrically distributed support plates 17 are rotatably sleeved on the outside of the rotating shaft 10. A stepper motor 18 fixedly connected to the rotating shaft 10 is fixedly installed on one side of one of the support plates 17.

[0019] Fixed legs 3 are fixedly installed on the upper surface of both side plates 12. Fixed blocks 31 are fixedly installed on the top of the fixed legs 3 by bolts. First vertical plates 32 are fixedly installed on the opposite inner sides of the fixed blocks 31. A second vertical plate 33 is fixedly installed between the two first vertical plates 32. The second vertical plate 33 is located at the left edge of the first vertical plate 32. A third vertical plate 34 is provided on the side of the two first vertical plates 32 away from the second vertical plate 33. The height of the third vertical plate 34 is lower than that of the first vertical plate 32 and the second vertical plate 33. When the two first vertical plates 32, the second vertical plate 33 and the third vertical plate 34 are combined, they form a cube. The distance between the third vertical plate 34 and the transmission belt 1 is the height of a fixed ring, forming a discharge port.

[0020] One of the side plates 12, on the side away from the outer diameter detection mechanism 13, is provided with a first feeding mechanism 4 and a second feeding mechanism 43. The first feeding mechanism 4 includes an inclined plate 41, which is attached to the side plate 12 and corresponds to the left push plate 26. Baffles 42 are fixedly installed on the top two edges of the inclined plate 41. The second feeding mechanism 43 has the same structure as the first feeding mechanism 4, where the inclined plate 41 corresponds to the right push plate 26. The end of the transmission belt 1 away from the stepper motor 18 is provided with a third feeding mechanism 44, which has the same structure as the first feeding mechanism 4. By setting the inclined plate 41, when encountering defective products in the inner or outer diameter of the fixed ring, the push plate 26 pushes the fixed ring so that it can slowly slide into the collection box, preventing it from falling into the collection box from a height and causing wear on the fixed ring. The third feeding mechanism 44 works similarly, except that when collecting good products, a collection box needs to be placed below each inclined plate 41 in actual use.

[0021] Trapezoidal blocks 5 are fixedly installed on both sides of the third vertical plate 34. The inner side of the first vertical plate 32 is provided with trapezoidal grooves 51 that cooperate with the trapezoidal blocks 5. By setting the trapezoidal blocks 5, when it is necessary to place the fixing ring in the first vertical plate 32 and the second vertical plate 33, the outer wall of each fixing ring is fitted with the inner wall of the second vertical plate 33 and the first vertical plate 32. After it is placed, the trapezoidal blocks 5 on the third vertical plate 34 are inserted into the corresponding trapezoidal grooves 51 to form a sealed space, which makes it convenient to disassemble the third vertical plate 34 and to place the fixing ring.

[0022] Two symmetrically distributed fixed seats 6 are fixedly installed at the bottom ends of the two fixed plates 22. A double-ended screw 61 with opposite threads is rotatably installed at the bottom of the fixed seat 6. The moving plate 23 is threadedly connected to the double-ended screw 61. A limiting rod 62 is slidably clamped at the top of the moving plate 23. The limiting rod 62 is fixedly connected to the fixed seat 6. A rotating motor 63 is provided at one end of the two double-ended screws 61. The rotating motor 63 is fixedly connected to the corresponding double-ended screw 61 and fixed on the fixed seat 6. By setting the double-ended screws 61, when the rotating motor 63 starts, it drives the double-ended screws 61 to rotate. Since the threads of the two ends of the double-ended screws 61 are opposite, the two moving plates 23 will move relative to each other or in opposite directions under the action of the threads. At the same time, the limiting rod 62 can prevent the moving plate 23 from rotating, ensuring its smooth movement. Thus, the spacing of the moving plates 23 can be adjusted according to the fixed rings of different specifications, adapting to the detection requirements of the inner or outer diameter of the fixed rings of different diameters, improving the versatility of the detection device.

[0023] A stabilizing plate 7 is fixedly installed between the two side plates 12. The top surface of the stabilizing plate 7 is in contact with the lower inner wall surface of the transmission belt 1. By setting the stabilizing plate 7, the transmission belt 1 is supported and stabilized, preventing the transmission belt 1 from shaking during rotation and ensuring that the fixing ring moves smoothly on the transmission belt 1.

[0024] Each push plate 26 and each moving plate 23 is fixedly installed with a rubber pad 8 at its bottom end. By setting the rubber pad 8, the transmission belt 1 is protected and wear is prevented when the push plate 26 pushes and when the moving plate 23 moves down and comes into contact with the transmission belt 1.

[0025] The optical sensor 24, the first cylinder 21, the second cylinder 25, the stepper motor 18, and the rotary motor 63 are all electrically connected to an external controller. By setting up the controller, it is convenient to control the first cylinder 21, the second cylinder 25, the stepper motor 18, and the rotary motor 63. The controller selected is a PLC controller. The optical sensor 24 mainly converts light signals into electrical signals. The optical sensor 24 converts photon flow into electrical energy in the form of electrons through the photoelectric effect, thereby realizing the detection and measurement of light. The photoelectric effect is the basis for the operation of the optical sensor 24. According to the different photoelectric effects, the optical sensor 24 can be divided into external photoelectric effect, internal photoelectric effect, and photovoltaic effect.

[0026] Working principle: In actual use, multiple fixed rings are placed in the cubic space formed by the first vertical plate 32, the second vertical plate 33, and the third vertical plate 34. Then, the stepper motor 18 is started by the controller, which drives the rotating shaft 10 and the transmission belt 1 to rotate, so that the fixed ring at the bottom of the cube is conveyed out of the discharge port. When the first fixed ring is conveyed to the area directly below the moving plate 23 in the outer diameter detection mechanism 13, the transmission belt 1 stops conveying. The first cylinder 21 in the outer diameter detection mechanism 13 drives the moving plate 23 and the light sensor 24 to move down. At the same time, the first cylinder 21 in the inner diameter detection mechanism 14 is also started. Then, the light sensor 24 emits a light signal to the surface of the fixed ring. When the outer diameter detected by the light sensor 24 is consistent with the set threshold, it is considered qualified. Then, the signal is fed back to the controller, and the fixed ring is conveyed through the transmission belt 1.

[0027] When the fixed ring with the outer diameter detected reaches directly below the moving plate 23 in the inner diameter detection mechanism 14, the transmission belt 1 stops conveying. Then, the next fixed ring with the outer diameter not detected is located directly below the moving plate 23 in the outer diameter detection mechanism 13. Subsequently, the controller controls the two first cylinders 21 to start simultaneously, driving the moving plate 23 and the light sensor 24 to move down. The fixed rings with the outer diameter not detected are detected, and the fixed rings with the outer diameter detected are detected for the inner diameter. The detection results are then fed back to the controller. Good products continue to be conveyed directly and then fall into the collection box.

[0028] If the outer or inner diameter of the fixed ring is detected to be outside the set threshold, the controller will receive a prompt and activate the corresponding second cylinder 25 to move the push plate 26, which will then push out the defective product for collection. When it is necessary to detect fixed rings with different inner diameters, the fixed rings of different diameters are placed directly below the moving plate 23. Then, the controller starts the rotating motor 63 to rotate the double-headed screw 61, which moves the moving plate 23 to the center or both sides. Before this, the threshold of the light sensor 24 needs to be set. When the moving plate 23 moves, the light sensor 24 detects that it has moved to the set threshold and sends a signal to the controller, which controls the rotating motor 63 to shut off. The first vertical plate 32, the second vertical plate 33, and the third vertical plate 34 need to be replaced with first vertical plates 32, second vertical plates 33, and third vertical plates 34 that can hold the corresponding fixed rings. When disassembling, the bolts connecting the fixed block 31 to the fixed leg 3 diameter can be removed. It should be noted that the length of the fixed block 31 also needs to be changed accordingly.

[0029] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An automatic detection device for truck axle fixing rings, comprising a transmission belt (1), two rotating shafts (10), two side plates (12), an outer diameter detection mechanism (13), an inner diameter detection mechanism (14), and two pushing mechanisms (15), characterized in that: The two side plates (12) are located on both sides of the transmission belt (1), and the two rotating shafts (10) are located at the two ends of the transmission belt (1) and the side plates (12) respectively. The rotating shafts (10) are rotatably connected to the transmission belt (1) and the side plates (12). The outer diameter detection mechanism (13) includes an L-shaped plate (2). The L-shaped plate (2) is fixedly connected to one of the side plates (12). A first cylinder (21) is fixedly installed at the top of the L-shaped plate (2). The driving end of the first cylinder (21) passes through the L-shaped plate (2). A fixed plate (22) is fixedly installed at the driving end of the first cylinder (21). Two symmetrically distributed moving plates (23) are provided at the bottom of the fixed plate (22). A light sensor (24) is provided on the opposite inner side of each moving plate (23). The inner diameter detection mechanism (14) and the outer diameter detection mechanism (13) have the same structure. The light sensor (24) is located on the outer side of the moving plate (23). The pushing mechanism (15) includes a second cylinder (25), which is fixed on the corresponding L-shaped plate (2). The driving end of the second cylinder (25) passes through the corresponding L-shaped plate (2). A push plate (26) is fixedly installed on the driving end of the second cylinder (25). Two symmetrically distributed support plates (17) are rotatably sleeved on the outside of the rotating shaft (10). A stepper motor (18) fixedly connected to the rotating shaft (10) is fixedly installed on one side of one of the support plates (17).

2. The automatic detection device for truck axle fixing rings as described in claim 1, characterized in that, Fixed legs (3) are fixedly installed on the upper surface of the side plates (12) on both sides. Fixed blocks (31) are fixedly installed on the top of the fixed legs (3) by bolts. First vertical plates (32) are fixedly installed on the opposite inner sides of the fixed blocks (31). A second vertical plate (33) is fixedly installed between the two first vertical plates (32). The second vertical plate (33) is located at the left edge of the first vertical plate (32). A third vertical plate (34) is provided on the side away from the second vertical plate (33) between the two first vertical plates (32). The height of the third vertical plate (34) is lower than that of the first vertical plate (32) and the second vertical plate (33).

3. The automatic detection device for truck axle fixing rings as described in claim 1, characterized in that, One of the side plates (12) is provided with a first feeding mechanism (4) and a second feeding mechanism (43) on the side away from the outer diameter detection mechanism (13). The first feeding mechanism (4) includes an inclined plate (41), which is attached to the side plate (12). The inclined plate (41) corresponds to the left push plate (26). Baffles (42) are fixedly installed on both sides of the top edge of the inclined plate (41). The second feeding mechanism (43) and the first feeding mechanism (4) have the same structure. The inclined plate (41) corresponds to the right push plate (26). The end of the transmission belt (1) away from the stepper motor (18) is provided with a third feeding mechanism (44), which has the same structure as the first feeding mechanism (4).

4. The automatic detection device for truck axle fixing rings as described in claim 2, characterized in that, Both sides of the third vertical plate (34) are fixedly installed with trapezoidal blocks (5), and the inner side of the first vertical plate (32) is provided with trapezoidal grooves (51) that cooperate with the trapezoidal blocks (5).

5. The automatic detection device for truck axle fixing rings as described in claim 1, characterized in that, Two symmetrically distributed fixed seats (6) are fixedly installed at the bottom of the two fixed plates (22). A double-headed screw (61) with opposite threads is rotatably installed at the bottom of the fixed seat (6). The moving plate (23) is threadedly connected to the double-headed screw (61). A limiting rod (62) is slidably clamped at the top of the moving plate (23). The limiting rod (62) is fixedly connected to the fixed seat (6). A rotating motor (63) is provided at one end of the two double-headed screws (61). The rotating motor (63) is fixedly connected to the corresponding double-headed screw (61). The rotating motor (63) is fixed on the fixed seat (6).

6. The automatic detection device for truck axle fixing rings as described in claim 1, characterized in that, A stabilizing plate (7) is fixedly installed between the two side plates (12), and the top surface of the stabilizing plate (7) is in contact with the lower surface of the inner wall of the transmission belt (1).

7. The automatic detection device for truck axle fixing rings as described in claim 1, characterized in that, A rubber pad (8) is fixedly installed at the bottom of each push plate (26) and each movable plate (23).

8. The automatic detection device for truck axle fixing rings as described in claim 5, characterized in that, The optical sensor (24), the first cylinder (21), the second cylinder (25), the stepper motor (18), and the rotary motor (63) are all electrically connected to an external controller.

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