Banknote collection and checking all-in-one machine

Abstract

The utility model provides a banknote collection and check all-in-one machine. The banknote collection and check all-in-one machine comprises a banknote collection module, a banknote bundling module, a counting module and a rack module, the thousand collecting module, the thousand bundling module and the counting module are sequentially connected in the moving direction of the banknotes, and the thousand collecting module, the thousand bundling module and the counting module are all installed on the rack module; wherein the counting module comprises a paper counting head and a visual assembly, and the paper counting head and the visual assembly are used for counting and quality detection of the banknotes which are bundled by thousands. According to the utility model, the thousand collecting module, the thousand bundling module and the counting module in the note packaging line are integrated, so that the functional structure is optimized, the appearance is coordinated, the control is unified, the maintenance is convenient, and the actual production requirements are better met. Through the paper counting head and the visual assembly, counting and quality detection are carried out on the bank notes which are bundled for thousands, the requirements for information collection, detection and counting of the bundled bank notes can be met, and high-precision, high-quality and high-standard detection can be achieved.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to an integrated machine for checking banknotes and coins. Background Technology

[0002] Currently, most existing banknote inspection equipment adopts a stand-alone design. Whether it's a banknote collection device, a banknote bundling device, or a counting device, each uses an independent control structure. This presents irreconcilable limitations in terms of space utilization, unified control, and installation and debugging. To address these issues, some equipment integrates the palletizing, bundling, and labeling mechanisms into a single design, achieving efficient banknote packaging. Compared to independently operating palletizing, bundling, and labeling mechanisms, this integrated device promotes coordinated operation across all stages of banknote packaging, improving production efficiency and reducing production costs. However, this integrated device cannot meet the requirements for information collection, inspection, and counting of bundled banknotes. Furthermore, the labeling mechanism reduces the efficiency of the integrated device and increases production costs.

[0003] Therefore, there is an urgent need in this field for a banknote collection and inspection device that can meet the requirements of information collection, detection and counting of bundled banknotes, and can achieve high-precision, high-quality and high-standard detection. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing an integrated banknote collection and inspection machine that can meet the requirements of information collection, detection, and counting of bundled banknotes, achieving high-precision, high-quality, and high-standard detection.

[0005] This utility model provides an integrated banknote collection and inspection machine, comprising: a collection module, a bundling module, a counting module, and a frame module; the collection module, bundling module, and counting module are sequentially connected in the direction of banknote movement, and all three modules are mounted on the frame module; wherein, the counting module includes a counting sheet and a vision component, which perform counting and quality inspection on the banknotes that have been bundled.

[0006] Furthermore, the banknote collection module includes, in sequence along the direction of banknote movement, a banknote inlet receiving belt conveyor, a material discharge bin rotating mechanism, a first banknote pushing mechanism, a clamping plate sorting mechanism, a banknote bundle lifting mechanism, and a second banknote pushing mechanism.

[0007] Furthermore, the material feeding hopper rotation mechanism includes a counting module and a rotating disk.

[0008] Furthermore, the banknote bundling lifting mechanism is located below the clamping plate sorting mechanism, and the second banknote pushing mechanism is located above the clamping plate sorting mechanism, with the second banknote pushing mechanism docking with the banknote bundling module.

[0009] Furthermore, the banknote bundling module includes a connector, a pressure device, a side pusher, a bundling strap, a coding device, and an ultrasonic sealing knife arranged sequentially along the direction of banknote movement. One side of the connector is connected to the banknote collection module, and the other side is connected to the counting module.

[0010] Furthermore, the connector, the pressure unit, and the side thruster are all cylinder actuators.

[0011] Furthermore, the bundled module also includes a network communicator, an audible and visual warning light, and an emergency stop button.

[0012] Furthermore, the counting module also includes a lifting and clamping mechanism, a counting head, a third banknote pushing mechanism, a fourth banknote pushing mechanism, a fifth banknote pushing mechanism, and a counting platform arranged sequentially along the direction of banknote movement; the lifting and clamping mechanism is connected to the banknote bundling module, the counting head is located above the third banknote pushing mechanism, and the vision component is located above the fifth banknote pushing mechanism.

[0013] Furthermore, the counting platform is provided with the fourth banknote pushing mechanism at one end and with a qualified banknote bundle outlet at the other end corresponding to the direction of the fourth banknote pushing mechanism. The counting platform is provided with a fifth banknote pushing mechanism on one side and with a banknote bundle rejection channel corresponding to the direction of the fifth banknote pushing mechanism on the other side.

[0014] Furthermore, the rack module includes a first rack and a second rack connected vertically. An aluminum plate is provided on the lower side of the first rack, and the collection module, the bundling module and the counting module are connected to the aluminum plate. Casters and feet are connected to the lower side of the second rack.

[0015] Compared with existing technologies, this utility model has the following advantages: By integrating the banknote packaging line's bundle module, counting module, and verification module, this utility model optimizes the functional structure, achieving a harmonious appearance, unified control, convenient maintenance, and better meeting actual production needs. Through the counting of banknotes and vision components, the completed bundles of banknotes are verified for counting and quality inspection, fulfilling the requirements for information collection, detection, and verification of the bundled banknotes, achieving high-precision, high-quality, and high-standard inspection. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1This is a schematic diagram of the structure of a banknote collection and inspection integrated machine according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the structure of a module according to an embodiment of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of a bundling module according to an embodiment of the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of a counting module according to an embodiment of the present invention;

[0021] Figure 5 This is a schematic diagram of the structure of a rack module according to an embodiment of the present invention.

[0022] The attached diagram is labeled as follows:

[0023] 1: Module for collecting banknotes; 11: Belt conveyor for receiving banknotes; 12: Rotating mechanism for unloading bins; 13: First banknote pushing mechanism; 14: Clamping plate sorting mechanism; 15: Banknote bundle lifting mechanism; 16: Second banknote pushing mechanism;

[0024] 2: Bundle module; 21: Connector; 22: Presser; 23: Side pusher; 24: Bundle strap; 25: Coding device; 26: Ultrasonic sealing knife; 3: Counting module; 31: Lifting and clamping mechanism; 32: Paper counter; 33: Third banknote pushing mechanism; 34: Fourth banknote pushing mechanism; 35: Vision component; 36: Fifth banknote pushing mechanism; 37: Banknote bundle rejection channel; 38: Counting platform; 39: Qualified banknote bundle exit; 4: Frame module; 41: First frame; 42: Second frame; 43: Aluminum plate; 44: Casters; 45: Foot. Detailed Implementation

[0025] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] like Figure 1 As shown, this utility model embodiment provides a banknote collection and inspection integrated machine, including:

[0029] The banknote assembly comprises a collection module 1, a bundling module 2, a counting module 3, and a frame module 4. These modules are sequentially connected in the direction of banknote movement and are all mounted on the frame module 4. The counting module 3 includes a counting head 32 and a vision component 35, which perform counting and quality checks on the bundled banknotes. This invention integrates the collection module 1, bundling module 2, and counting module 3 within the banknote packaging line, optimizing the functional structure and achieving a harmonious appearance, unified control, convenient maintenance, and better meeting actual production needs. The counting and quality checks of the bundled banknotes via the counting head 32 and vision component 35 enable the collection, detection, and counting of information on the bundled banknotes, achieving high-precision, high-quality, and high-standard inspection.

[0030] like Figure 2As shown, the banknote collection module 1 includes a banknote inlet receiving conveyor belt 11, a material discharge bin rotating mechanism 12, a first banknote pushing mechanism 13, a clamping plate sorting mechanism 14, a banknote bundle lifting mechanism 15, and a second banknote pushing mechanism 16, arranged sequentially along the direction of banknote movement. Specifically, the banknote bundle lifting mechanism 15 is located below the clamping plate sorting mechanism 14, and the second banknote pushing mechanism 16 is located above the clamping plate sorting mechanism 14. The second banknote pushing mechanism 16 is connected to the banknote bundle module 2.

[0031] In operation, the banknote collection module 1 features automatic stacking and palletizing of banknote bundles, five-way rotation, automatic sorting of banknote bundles, and bundle detection. Banknote bundles are received by the conveyor belt 11 through the banknote inlet and enter the banknote collection module's discharge bin rotating mechanism 12 for stacking. The discharge bin rotating mechanism 12 includes a counting module and a rotating disk, enabling both counting and rotation. After counting five bundles, the rotating disk rotates 180 degrees, completing the banknote bundle collection when ten bundles are counted. Then, the first banknote pushing mechanism 13 pushes the ten completed banknote bundles into the clamping and sorting mechanism 14. The clamping and sorting mechanism 14 uses a cylinder to drive the clamping plates to clamp and sort the banknote bundles. The sorted ten banknote bundles are first lifted by the banknote bundling lifting mechanism 15, and then pushed out of the banknote collection module 1 to the bundled banknote module 2 by the second banknote pushing mechanism 16. The banknote collection module rotates 180 degrees every 5 bundles to ensure that the binding straps of each 5 bundles are positioned on the left and right sides respectively, thus ensuring that the completed banknote bundles are flat and not tilted. It can also be patted and straightened horizontally and vertically to ensure that the banknote bundles are flat all around.

[0032] like Figure 3 As shown, the banknote bundling module 2 includes a connector 21, a pressure device 22, a side pusher 23, a bundling strap 24, a coding device 25, and an ultrasonic sealing knife 26 arranged sequentially along the direction of banknote movement. One side of the connector 21 is connected to the banknote collection module 1, and the other side is connected to the counting module 3. Preferably, the connector 21, the pressure device 22, and the side pusher 23 are all cylinder actuators.

[0033] In operation, the connector 21 extends, and the banknotes pushed out by the second banknote pushing mechanism 16 enter the connector 21 in the bundle module 2. The pressure device 22 and the side pusher 23 extend to press and fix the banknote bundle. After the connector 21 retracts, a binding strap 24 is tied around the product in the center. The binding strap is centered, with a left-right deviation of no more than 3mm. A QR code, barcode, or other data can be printed on it by the coding device 25. The binding strap 24 is cut and sealed by the ultrasonic sealing knife 26, with neat and misaligned seams and a complete and firm adhesive. The tightness of the bundle can be adjusted according to the thickness of the banknotes, and the bundled products are flat after bundling. Optionally, the bundle module 2 includes a network communicator with network communication function, an audible and visual warning light, and an emergency stop button in a suitable location to serve as an emergency alarm and shutdown device in case of emergency.

[0034] like Figure 4As shown, the counting module 3 includes a lifting and clamping mechanism 31, a third banknote pushing mechanism 33, a fourth banknote pushing mechanism 34, a fifth banknote pushing mechanism 36, and a counting platform 38 arranged sequentially along the direction of banknote movement. The lifting and clamping mechanism 31 is connected to the bundle module 2. The counting head 32 is located above the third banknote pushing mechanism 33 and serves as the counting mechanism. The vision component 35 is located above the fifth banknote pushing mechanism 36 and serves as the quality inspection component. The counting platform 38 has the fourth banknote pushing mechanism 34 at one end and a qualified banknote bundle exit 39 corresponding to the direction of the fourth banknote pushing mechanism 34 at the other end. The fifth banknote pushing mechanism 36 is located on one side of the counting platform 38, and a banknote bundle rejection channel 37 corresponding to the direction of the fifth banknote pushing mechanism 36 is located on the other side. It can be understood that the end direction is the direction extending along the counting platform 38, and the lateral direction is the direction perpendicular to the direction of the counting platform 38.

[0035] In practice, the bundled products enter the counting module 3. First, the banknote bundles are positioned and clamped by the lifting and clamping mechanism 31, and then counted by the counting paper 32. After counting, the third banknote pushing mechanism 33 pushes the products down and onto the counting platform 38. Then, the fourth banknote pushing mechanism 34 pushes the products to the underside of the vision component 35 for quality inspection of the number of bundles per thousand. Next, the serial number information of the first banknote in the bundle is collected. After the inspection and information collection are completed, the products are sorted. Products with errors in counting, inspection, and information collection are pushed out through the banknote bundle rejection channel 37 by the fifth banknote pushing mechanism 36 and manually processed. Qualified products are still pushed out through the qualified banknote bundle exit 39 by the fourth banknote pushing mechanism 34 to the subsequent process equipment.

[0036] like Figure 5 As shown, the frame module 4 includes a first frame 41 and a second frame 42, with the first frame 41 located above the second frame 42. The first frame 41 is assembled from aluminum profile frames, allowing for flexible adjustment and an aesthetically pleasing appearance. The second frame 42 is manufactured using square tubing welding, ensuring sufficient strength and rigidity. An aluminum plate 43 is provided on the lower side of the first frame 41, on which the collection module 1, the bundling module 2, and the data transfer module 3 are connected. The aluminum plate 43 is machined to ensure the flatness of the frame mounting reference surface, guaranteeing the installation accuracy of each module. Meanwhile, casters 44 are connected to the lower side of the second frame 42 for easy equipment movement, and feet 45 are also installed to support the equipment and allow for height adjustment.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A banknote collection and inspection integrated machine, characterized in that, include: The module consists of a collection module (1), a bundle module (2), a data transfer module (3), and a rack module (4). The collection module (1), the bundling module (2), and the counting module (3) are connected in sequence in the direction of banknote movement, and the collection module (1), the bundling module (2), and the counting module (3) are all installed on the frame module (4); The counting module (3) includes a counting paper head (32) and a vision component (35), which count and inspect the quality of the bundled banknotes.

2. The banknote collection and inspection integrated machine according to claim 1, characterized in that, The banknote collection module (1) includes a banknote inlet receiving belt conveyor (11), a material discharge bin rotating mechanism (12), a first banknote pushing mechanism (13), a clamping plate sorting mechanism (14), a banknote bundle lifting mechanism (15), and a second banknote pushing mechanism (16), arranged sequentially along the direction of banknote movement.

3. The banknote collection and inspection integrated machine according to claim 2, characterized in that, The material discharge hopper rotating mechanism (12) includes a counting module and a rotating disk.

4. The banknote collection and inspection integrated machine according to claim 2, characterized in that, The banknote bundling lifting mechanism (15) is located below the clamping plate sorting mechanism (14), and the second banknote pushing mechanism (16) is located above the clamping plate sorting mechanism (14). The second banknote pushing mechanism (16) is connected to the banknote bundling module (2).

5. The banknote collection and inspection integrated machine according to claim 1, characterized in that, The bundle module (2) includes a connector (21), a presser (22), a side pusher (23), a strapping band (24), a coding device (25), and an ultrasonic sealing knife (26) arranged sequentially along the direction of banknote movement. One side of the connector (21) is connected to the banknote collection module (1), and the other side is connected to the counting module (3).

6. The banknote collection and inspection integrated machine according to claim 5, characterized in that, The connector (21), the pressure unit (22), and the side thruster (23) are all cylinder actuators.

7. The banknote collection and inspection integrated machine according to claim 5, characterized in that, The bundled module (2) also includes a network communicator, an audible and visual warning light, and an emergency stop button.

8. The banknote collection and inspection integrated machine according to claim 1, characterized in that, The counting module (3) further includes a lifting and clamping mechanism (31), a third banknote pushing mechanism (33), a fourth banknote pushing mechanism (34), a fifth banknote pushing mechanism (36), and a counting platform (38) arranged sequentially along the direction of banknote movement; the lifting and clamping mechanism (31) is connected to the banknote bundling module (2), the counting paper head (32) is located above the third banknote pushing mechanism (33), and the vision component (35) is located above the fifth banknote pushing mechanism (36).

9. The banknote collection and inspection integrated machine according to claim 8, characterized in that, The counting platform (38) has a fourth banknote pushing mechanism (34) at one end and a qualified banknote bundle outlet (39) at the other end, which is set in the direction of the fourth banknote pushing mechanism (34). The counting platform (38) has a fifth banknote pushing mechanism (36) on one side and a banknote bundle rejection channel (37) on the other side, which is set in the direction of the fifth banknote pushing mechanism (36).

10. The banknote collection and inspection integrated machine according to any one of claims 1 to 9, characterized in that, The frame module (4) includes a first frame (41) and a second frame (42). The first frame (41) is located on the upper side of the second frame (42). An aluminum plate (43) is provided on the lower side of the first frame (41). The collection module (1), the bundling module (2), and the counting module (3) are connected on the aluminum plate (43). Casters (44) and feet (45) are connected to the lower side of the second frame (42).

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