Non-removable plug for power supply of new energy automobile

By using a one-time injection-molded, non-detachable plug, combined with a PP frame, brass temperature sensing contacts, and a thermistor, the leakage and overheating problems of plugs for new energy vehicles are solved, thus improving charging safety.

CN224204413UActive Publication Date: 2026-05-05SHANGHAI DELIXI GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI DELIXI GRP CO LTD
Filing Date
2025-05-12
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing plugs for new energy vehicles cannot be detached and cannot prevent leakage or overheating, resulting in insufficient safety.

Method used

The plug is made of one-time injection molding and is non-detachable. It is combined with a PP frame and a temperature detection contact made of brass. It is equipped with a thermistor for double overheat protection. The thermistor detects the internal temperature of the plug to prevent leakage and overload.

Benefits of technology

The plug is designed to be non-detachable, preventing leakage and improving the safety of charging new energy vehicles. It also ensures dual overheat protection for both the power converter and the plug.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224204413U_ABST
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Abstract

The utility model discloses an undetachable plug for power supply of a new energy automobile, which is connected with a socket through a power converter and comprises a support and a framework connected onto the support, and the support is connected with a live wire, a zero wire and a grounding wire. The upper part of the framework is provided with a temperature detection contact blade which is in contact with a power converter to conduct the temperature of the power converter, the temperature detection contact blade is connected with a temperature control signal connecting line, and the lower part of the framework is provided with a thermistor which is used for detecting the internal temperature of the plug. The thermistor is connected with a thermistor connecting line used for transmitting detected signals out. The wire can not be removed, and electric leakage can be prevented; dual overheating protection of the power converter and the plug can be realized, and the charging safety of the new energy automobile is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of new energy vehicle technology, specifically relating to a non-detachable plug for power supply in new energy vehicles. Background Technology

[0002] New energy vehicles refer to automobiles that use unconventional vehicle fuels as their power source and integrate advanced technologies in vehicle power control and drive, resulting in vehicles with advanced technical principles and new technologies and structures. Among existing technologies, pure electric vehicles are the most technologically advanced. Pure electric vehicles use a single battery as their energy storage power source and do not emit pollutants. However, charging requires a power plug. Current plugs are not one-piece injection molded, making them non-detachable and unable to prevent leakage; they lack a structure for detecting the temperature of the power converter, making it impossible to prevent overheating; they cannot detect the internal temperature of the plug to prevent overload; and the safety of powering the vehicle is not yet high enough. Utility Model Content

[0003] The technical problem to be solved by this utility model is to address the shortcomings of the prior art by providing a non-detachable plug for powering new energy vehicles. The non-detachable design prevents leakage and helps to achieve dual overheat protection for both the power converter and the plug, thereby improving the safety of charging new energy vehicles.

[0004] To solve the above-mentioned technical problems, the technical solution adopted in this utility model is: a non-detachable plug for power supply of new energy vehicles. The plug is connected to a socket through a power converter, including a bracket and a frame connected to the bracket. The bracket is connected to a live wire, a neutral wire, and a ground wire. The upper part of the frame is provided with a temperature detection contact piece for contacting the power converter to conduct the temperature of the power converter. A temperature control signal connection line is connected to the temperature detection contact piece. The lower part of the frame is provided with a thermistor for detecting the internal temperature of the plug. A thermistor connection line for transmitting the detected signal is connected to the thermistor.

[0005] In the aforementioned non-detachable plug for powering new energy vehicles, the thermistor is connected to the grounding wire via the thermistor grounding wire.

[0006] The aforementioned non-detachable plug for powering new energy vehicles has a 16A national standard bracket.

[0007] The aforementioned non-detachable plug for powering new energy vehicles has a PP frame.

[0008] The aforementioned non-detachable plug for powering new energy vehicles has a temperature detection contact piece made of brass and embedded in the upper part of the frame.

[0009] The aforementioned non-detachable plug for powering new energy vehicles has a thermistor mounting groove at the lower part of the frame, and the thermistor is installed in the thermistor mounting groove.

[0010] The aforementioned non-detachable plug for power supply of new energy vehicles is integrally injection molded to achieve non-detachability.

[0011] This invention has the following advantages compared to existing technologies:

[0012] 1. This utility model achieves non-detachable wiring through a one-time injection molding process, which can prevent leakage and help improve the safety of charging new energy vehicles.

[0013] 2. This utility model uses a PP frame, which is resistant to high temperatures and flame retardant. It is used to fix internal parts and improves the safety of charging new energy vehicles.

[0014] 3. This utility model uses temperature sensing contact pieces to detect overheating of the power converter caused by external current and voltage surges, and uses thermistors to detect the temperature when there is an internal open circuit or poor contact, as well as the temperature from the control box to the vehicle body, which helps to achieve dual overheat protection.

[0015] 4. This utility model uses a brass temperature sensing contact piece, which is embedded in the upper part of the frame, providing a large contact area with the power converter, making it convenient and reliable.

[0016] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Explanation of reference numerals in the attached figures:

[0019] 1—Temperature sensing contact piece; 2—Frame; 3—Temperature control signal connection cable;

[0020] 4—Grounding wire; 5—Thermistor grounding wire; 6—Thermistor;

[0021] 7—Thermistor connection wire; 8—Live wire; 9—Neutral wire;

[0022] 10—Stent. Detailed Implementation

[0023] like Figure 1As shown, this utility model discloses a non-detachable plug for powering new energy vehicles. The plug connects to a socket via a power converter and includes a bracket 10 and a frame 2 connected to the bracket. The bracket 10 is connected to a live wire 8, a neutral wire 9, and a ground wire 4. The upper part of the frame 2 is provided with a temperature detection contact piece 1 for contacting the power converter to conduct the temperature of the power converter. A temperature control signal connection line 3 is connected to the temperature detection contact piece 1. The lower part of the frame 2 is provided with a thermistor 6 for detecting the internal temperature of the plug. A thermistor connection line 7 is connected to the thermistor 6 for transmitting the detected signal.

[0024] In this embodiment, the thermistor 6 is connected to the grounding wire 4 through the thermistor grounding wire 5 to ensure electrical safety.

[0025] In this embodiment, the bracket 10 is a 16A national standard bracket, which is a standard part.

[0026] In this embodiment, the frame 2 is a PP frame. The PP frame is resistant to high temperature and flame retardant, and is used to fix internal parts, thereby improving the safety of charging new energy vehicles.

[0027] In this embodiment, the temperature sensing contact piece 1 is made of brass and embedded in the upper part of the frame 2. The temperature sensing contact piece 1 serves as the temperature sensing contact point for the power converter. The temperature is transmitted to the temperature control sensor via the temperature control signal connection line 3 to prevent the power converter from overheating and ensure its normal operation. The brass construction of the temperature sensing contact piece 1, embedded in the upper part of the frame 2, provides a large contact area with the power converter, making it convenient and reliable.

[0028] In this embodiment, a thermistor mounting slot is provided at the lower part of the frame 2, and the thermistor 6 is disposed in the thermistor mounting slot. The thermistor 6 is used to detect the internal temperature of the plug, preventing overheating of the plug due to overload or other reasons, thus ensuring electrical safety.

[0029] In this embodiment, the plug is integrally injection molded in one piece to achieve non-detachable wiring, which can prevent leakage and help improve the safety of charging new energy vehicles.

[0030] This utility model is used in conjunction with a power converter when powering new energy vehicles. After plugging the power converter into the socket, the plug is then plugged into the power converter. The temperature of the power converter is fed back through the connection of the temperature sensing contact 1 to prevent the power converter from overheating and ensure its normal operation. The internal temperature of the plug is detected by the thermistor 6 to prevent overheating caused by overload, thus ensuring electrical safety.

[0031] The above description is merely a preferred embodiment of this utility model and does not constitute any limitation on its application. Any simple modifications, alterations, or equivalent structural changes made to the above embodiments based on the technical essence of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A non-detachable plug for powering new energy vehicles, the plug connecting to a socket via a power converter, characterized in that: The device includes a bracket (10) and a frame (2) connected to the bracket. The bracket (10) is connected to a live wire (8), a neutral wire (9), and a ground wire (4). The upper part of the frame (2) is provided with a temperature detection contact piece (1) for contacting the power converter to conduct the temperature of the power converter. The temperature detection contact piece (1) is connected to a temperature control signal connection line (3). The lower part of the frame (2) is provided with a thermistor (6) for detecting the internal temperature of the plug. The thermistor (6) is connected to a thermistor connection line (7) for transmitting the detected signal.

2. A non-detachable plug for power supply of new energy vehicles according to claim 1, characterized in that: The thermistor (6) is connected to the grounding wire (4) through the thermistor grounding wire (5).

3. A non-detachable plug for power supply of new energy vehicles according to claim 1, characterized in that: The bracket (10) is a 16A national standard bracket.

4. A non-detachable plug for power supply of new energy vehicles according to claim 1, characterized in that: The skeleton (2) is a PP skeleton.

5. A non-detachable plug for power supply of new energy vehicles according to claim 1, characterized in that: The temperature sensing contact piece (1) is made of brass and is embedded in the upper part of the frame (2).

6. A non-detachable plug for power supply of new energy vehicles according to claim 1, characterized in that: The lower part of the frame (2) is provided with a thermistor mounting groove, and the thermistor (6) is disposed in the thermistor mounting groove.

7. A non-detachable plug for power supply of new energy vehicles according to claim 1, characterized in that: The plug is integrally injection molded in one piece, making it non-detachable.