Electronic lock shell assembly, electronic lock and charging gun
By integrally molding the terminals and housing with a sealing ring and fixing plate, the problems of complex installation and difficult sealing of the charging gun electronic lock wires are solved, achieving the effects of simplified assembly and reduced costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TYCO ELECTRONICS TECHNOLOGY (SIP) CO LTD
- Filing Date
- 2025-04-08
- Publication Date
- 2026-05-05
AI Technical Summary
The existing charging gun electronic locks have complex wiring installation and sealing difficulties, resulting in installation difficulties and high costs.
The design incorporates multiple terminals integrated with the housing, with external pins of the terminals electrically connected to the connector. Sealing is achieved through a sealing ring and a fixing plate, simplifying the assembly structure.
It reduces assembly steps, simplifies the sealing structure, and lowers costs.
Smart Images

Figure CN224204487U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an electronic lock housing assembly, including an electronic lock comprising the electronic lock housing assembly and a charging gun comprising the electronic lock. Background Technology
[0002] In existing technology, when a charging gun is plugged into a charging dock, an electronic lock is installed on the charging gun to lock it to the dock and prevent accidental separation. Typically, this electronic lock includes a housing, a locking element, a servo motor, and a position detection module. The locking element is rotatably mounted in the housing and can rotate between a locked position and an unlocked position. The servo motor, also mounted in the housing, drives the locking element to rotate between the locked and unlocked positions. When the locking element is moved to the locked position, it engages with the charging dock to lock the charging gun to it. When the electronic lock is moved to the unlocked position, it disengages from the charging dock, allowing the charging gun to be removed. The position detection module, also mounted in the housing, detects the position of the locking element. In existing technology, the electronic lock also includes multiple wires electrically connected to the servo motor and the position detection module, with the wires extending from wire holes in the housing. This not only requires separate installation of the wires but also presents challenges in sealing them to the housing, leading to difficult installation, complex sealing, and high cost. Utility Model Content
[0003] The purpose of this utility model is to solve at least one aspect of the aforementioned problems and defects existing in the prior art.
[0004] According to one aspect of the present invention, an electronic lock housing assembly is provided. The electronic lock housing assembly includes: a plurality of terminals for electrical connection with a drive device and a detection module of an electronic lock; and a housing, injection molded onto the plurality of terminals, such that the housing and the plurality of terminals are integrally formed. The housing has: a housing portion having a receiving cavity for accommodating the drive device and the detection module; and an interface portion located outside the housing portion, having an insertion cavity for inserting a connector. The terminals have external pins extending into the insertion cavity, and the external pins of the plurality of terminals are used for electrical connection with a connector inserted into the insertion cavity of the interface portion.
[0005] According to an exemplary embodiment of the present invention, the electronic lock housing assembly further includes a sealing ring fitted onto the outside of the interface portion. The interface portion is adapted to be inserted into a mounting hole on the charging gun housing, and the sealing ring is adapted to be radially pressed between the outer peripheral surface of the interface portion and the inner peripheral surface of the mounting hole to achieve a seal between the two.
[0006] According to another exemplary embodiment of the present invention, the housing further comprises: a fixing plate for fixing to the charging gun housing. The fixing plate is located outside the housing portion, the interface portion is formed on the fixing plate, and a portion of the terminal is embedded in the fixing plate.
[0007] According to another exemplary embodiment of the present invention, the box portion has two opposite ends in the longitudinal direction of the housing, the fixing plate is connected to one end of the top wall of the box portion and extends along the transverse and longitudinal directions of the housing; the interface portion is formed on the surface of the fixing plate and extends along the height direction of the housing, such that the interface portion is perpendicular to the surface of the fixing plate.
[0008] According to another exemplary embodiment of the present invention, a positioning flange is formed at the end of the interface portion, and the fixing plate and the positioning flange respectively abut against the two ends of the sealing ring to axially position the sealing ring.
[0009] According to another exemplary embodiment of the present invention, the plurality of terminals includes a first terminal for electrically connecting the drive device to a power source, the first terminal having a connection end located in a receiving cavity of the housing portion for electrically connecting to the drive device.
[0010] According to another exemplary embodiment of the present invention, the connecting end of the first terminal has a pair of elastic arms, and the electrical end of the driving device is adapted to be inserted and clamped between the pair of elastic arms of the connecting end of the first terminal to realize an electrical connection between the driving device and the first terminal.
[0011] According to another exemplary embodiment of the present invention, the first terminal, except for the external pin and the connection end, is embedded in the injection molding material forming the housing.
[0012] According to another exemplary embodiment of the present invention, the plurality of terminals further includes a second terminal for electrically connecting the detection module to the detection circuit, the second terminal having a contact end exposed from the inner wall surface of the housing portion, the contact end being used for electrical contact with the contact spring of the detection module.
[0013] According to another exemplary embodiment of the present invention, the second terminal, except for the external pin and the contact end, is embedded in the injection molding material forming the housing.
[0014] According to another aspect of the present invention, an electronic lock is provided for locking a charging gun to a charging dock. The electronic lock includes: the aforementioned electronic lock housing assembly; a locking member installed in a receiving cavity of the housing portion, rotatable between a locked position engaged with the charging dock and an unlocked position separated from the charging dock; a driving device installed in the receiving cavity of the housing portion for driving the locking member to rotate between the locked position and the unlocked position; and a detection module installed in the receiving cavity of the housing portion for detecting the position of the locking member.
[0015] According to another exemplary embodiment of the present invention, the housing further has a partition wall that divides the receiving cavity of the box portion into a first cavity and a second cavity, the driving device and the detection module are installed in the first cavity, and the locking member is installed in the second cavity; the first cavity is a sealed cavity isolated from the outside of the box portion, the second cavity is an open cavity communicating with the outside of the box portion, and a portion of the locking member protrudes from the box portion for engaging with the charging base.
[0016] According to another exemplary embodiment of the present invention, the housing portion has a first bottom opening and a second bottom opening respectively communicating with the first cavity and the second cavity. The driving device and the detection module are installed in the first cavity via the first bottom opening, and the locking member is installed in the second cavity via the second bottom opening.
[0017] According to another exemplary embodiment of the present invention, the electronic lock further includes: a bottom cover, which is welded to the bottom of the housing portion to seal the first bottom opening of the housing portion.
[0018] According to another aspect of this utility model, a charging gun is provided. The charging gun includes: a charging gun housing; a power terminal disposed in the charging gun housing for mating with mating terminals of a charging socket; and the aforementioned electronic lock mounted on the charging gun housing. When the charging gun is inserted into the charging socket and the locking member is rotated to the locked position, the locking member engages with the charging socket to lock the charging gun to the charging socket; when the charging gun is inserted into the charging socket and the locking member is rotated to the unlocked position, the locking member disengages from the charging socket to allow the charging gun to be pulled out of the charging socket.
[0019] In the foregoing exemplary embodiments of the present invention, the terminal is embedded in the housing, and an interface portion suitable for mating with a connector is formed on the outside of the housing. The external pins of the terminal extend into the interface portion for electrical connection with the connector inserted into the interface portion. The present invention reduces assembly steps, simplifies the sealing structure, and lowers costs.
[0020] Other objects and advantages of the present invention will become apparent from the following description of the invention with reference to the accompanying drawings, and will help to provide a comprehensive understanding of the invention. Attached Figure Description
[0021] Figure 1 A perspective view of an electronic lock according to an exemplary embodiment of the present invention is shown, wherein the bottom cover is removed;
[0022] Figure 2 This diagram shows an exploded view of an electronic lock according to an exemplary embodiment of the present invention.
[0023] Figure 3 An exploded view of an electronic lock housing assembly according to an exemplary embodiment of the present invention is shown.
[0024] Figure 4 Showing a cross-sectional view of an electronic lock housing assembly according to an exemplary embodiment of the present invention;
[0025] Figure 5 Showing another cross-sectional view of an electronic lock housing assembly according to an exemplary embodiment of the present invention;
[0026] Figure 6 This diagram shows a perspective view of an electronic lock according to an exemplary embodiment of the present invention, wherein the bottom cover has not yet been welded to the housing portion;
[0027] Figure 7 This diagram shows a perspective view of an electronic lock according to an exemplary embodiment of the present invention, wherein the bottom cover has been welded to the housing portion;
[0028] Figure 8 This is a perspective view of an electronic lock according to an exemplary embodiment of the present invention, viewed from top. Detailed Implementation
[0029] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings. In this specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of this utility model with reference to the accompanying drawings is intended to explain the overall inventive concept of this utility model and should not be construed as a limitation thereof.
[0030] Furthermore, in the following detailed description, numerous specific details are set forth for ease of explanation to provide a thorough understanding of the embodiments disclosed herein. However, it will be apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and apparatuses are illustrated to simplify the figures.
[0031] According to a general technical concept of this utility model, an electronic lock housing assembly is provided. The electronic lock housing assembly includes: a plurality of terminals for electrical connection with a drive device and a detection module of the electronic lock; and a housing, injection molded onto the plurality of terminals, such that the housing and the plurality of terminals are integrally formed. The housing has: a box portion having a receiving cavity for accommodating the drive device and the detection module; and an interface portion located outside the box portion, having an insertion cavity for inserting a connector. The terminals have external pins extending into the insertion cavity, and the external pins of the plurality of terminals are used for electrical connection with a connector inserted into the insertion cavity of the interface portion.
[0032] According to another general technical concept of this utility model, an electronic lock is provided for locking a charging gun to a charging dock. The electronic lock includes: the aforementioned electronic lock housing assembly; a locking member, installed in the receiving cavity of the housing portion, rotatable between a locked position engaged with the charging dock and an unlocked position separated from the charging dock; a driving device, installed in the receiving cavity of the housing portion, for driving the locking member to rotate between the locked position and the unlocked position; and a detection module, installed in the receiving cavity of the housing portion, for detecting the position of the locking member.
[0033] According to another overall technical concept of this utility model, a charging gun is provided. The charging gun includes: a charging gun housing; a power terminal disposed in the charging gun housing for mating with a mating terminal of a charging socket; and the aforementioned electronic lock, installed on the charging gun housing. When the charging gun is inserted into the charging socket and the locking member is rotated to the locked position, the locking member engages with the charging socket to lock the charging gun to the charging socket; when the charging gun is inserted into the charging socket and the locking member is rotated to the unlocked position, the locking member disengages from the charging socket to allow the charging gun to be pulled out of the charging socket.
[0034] Figure 1 A perspective view of an electronic lock according to an exemplary embodiment of the present invention is shown, wherein the bottom cover 16 is removed; Figure 2 This diagram shows an exploded view of an electronic lock according to an exemplary embodiment of the present invention. Figure 3 An exploded view of an electronic lock housing assembly 100 according to an exemplary embodiment of the present invention is shown. Figure 4 Showing a cross-sectional view of an electronic lock housing assembly 100 according to an exemplary embodiment of the present invention; Figure 5 Showing another cross-sectional view of an electronic lock housing assembly 100 according to an exemplary embodiment of the present invention; Figure 6This diagram shows a perspective view of an electronic lock according to an exemplary embodiment of the present invention, wherein the bottom cover 16 has not yet been welded to the housing portion 10; Figure 7 This diagram shows a perspective view of an electronic lock according to an exemplary embodiment of the present invention, wherein the bottom cover 16 has been welded to the housing portion 10; Figure 8 This is a perspective view of an electronic lock according to an exemplary embodiment of the present invention, viewed from top.
[0035] like Figures 1 to 8 As shown, in an exemplary embodiment of this utility model, an electronic lock housing assembly 100 is disclosed. The electronic lock housing assembly 100 includes a housing 1 and a plurality of terminals 2. The plurality of terminals 2 are used for electrical connection with a drive device 3 and a detection module 4 of the electronic lock. The housing 1 is injection molded onto the plurality of terminals 2, making the housing 1 and the plurality of terminals 2 a single unit. The housing 1 has a housing portion 10 and an interface portion 14. The housing portion 10 has a receiving cavity for accommodating the drive device 3 and the detection module 4. The interface portion 14 is located outside the housing portion 10 and has an insertion cavity 140 for inserting a connector 6. The terminals 2 have external pins 2a extending into the insertion cavity 140, and the external pins 2a of the plurality of terminals 2 are used for electrical connection with the connector 6 inserted into the insertion cavity 140 of the interface portion 14.
[0036] like Figures 1 to 8 As shown, in the illustrated embodiment, the electronic lock housing assembly 100 further includes a sealing ring 141, which is fitted onto the outside of the interface portion 14. The interface portion 14 is adapted to be inserted into a mounting hole (not shown) on a charging gun housing (not shown), and the sealing ring 141 is adapted to be radially pressed between the outer peripheral surface of the interface portion 14 and the inner peripheral surface of the mounting hole to achieve a seal between the two.
[0037] like Figures 1 to 8 As shown in the illustrated embodiment, the housing 1 further includes a fixing plate 15 for fixing to the charging gun housing. The fixing plate 15 is located outside the housing portion 10, the interface portion 14 is formed on the fixing plate 15, and a portion of the terminal 2 is embedded in the fixing plate 15.
[0038] like Figures 1 to 8 As shown in the illustrated embodiment, the housing portion 10 has two opposite ends in the longitudinal direction Y of the housing 1. The fixing plate 15 is connected to one end of the top wall of the housing portion 10 and extends along the transverse direction X and the longitudinal direction Y of the housing 1. The interface portion 14 is formed on the surface of the fixing plate 15 and extends along the height direction Z of the housing 1, such that the interface portion 14 is perpendicular to the surface of the fixing plate 15.
[0039] like Figures 1 to 8As shown in the illustrated embodiment, a positioning flange 142 is formed at the end of the interface portion 14. The fixing plate 15 and the positioning flange 142 abut against the two ends of the sealing ring 141 respectively to axially position the sealing ring 141.
[0040] like Figures 1 to 8 As shown, in the illustrated embodiment, the plurality of terminals 2 include a first terminal 2' for electrically connecting the drive device 3 to a power source, the first terminal 2' having a connection end 2b located in the receiving cavity of the housing portion 10 for electrically connecting to the drive device 3.
[0041] like Figures 1 to 8 As shown in the illustrated embodiment, the connecting end 2b of the first terminal 2' has a pair of elastic arms, and the electrode 3b of the drive device 3 is adapted to be inserted and clamped between the pair of elastic arms of the connecting end 2b of the first terminal 2' to realize the electrical connection between the drive device 3 and the first terminal 2'.
[0042] like Figures 1 to 8 As shown, in the illustrated embodiment, the first terminal 2', except for the external pin 2a and the connection terminal 2b, is embedded in the injection molding material forming the housing 1.
[0043] like Figures 1 to 8 As shown, in the illustrated embodiment, the plurality of terminals 2 further include a second terminal 2” for electrically connecting the detection module 4 to the detection circuit. The second terminal 2” has a contact end 2c exposed from the inner wall surface of the housing portion 10. The contact end 2c is used for electrical contact with the contact spring 4c of the detection module 4.
[0044] like Figures 1 to 8 As shown, in the illustrated embodiment, the second terminal 2”, except for the external pin 2a and the contact end 2c, is embedded in the injection molding material forming the housing 1.
[0045] like Figures 1 to 8 As shown, in another exemplary embodiment of this utility model, an electronic lock is also disclosed. This electronic lock is used to lock a charging gun (not shown) to a charging dock (not shown). The electronic lock includes: an electronic lock housing assembly 100, a drive device 3, a detection module 4, and a locking member 5. The locking member 5 is installed in the receiving cavity of the housing portion 10 and is rotatable between a locked position engaged with the charging dock and an unlocked position separated from the charging dock. The drive device 3 is installed in the receiving cavity of the housing portion 10 and is used to drive the locking member 5 to rotate between the locked position and the unlocked position. The detection module 4 is installed in the receiving cavity of the housing portion 10 and is used to detect the position of the locking member 5.
[0046] like Figures 1 to 8As shown in the illustrated embodiment, the housing 1 further has a partition wall 13 that divides the receiving cavity of the housing portion 10 into a first cavity 11 and a second cavity 12. The drive device 3 and the detection module 4 are installed in the first cavity 11, and the locking member 5 is installed in the second cavity 12. The first cavity 11 is a sealed cavity isolated from the outside of the housing portion 10, and the second cavity 12 is an open cavity communicating with the outside of the housing portion 10. A portion of the locking member 5 protrudes from the housing portion 10 for engaging with the charging dock.
[0047] like Figures 1 to 8 As shown in the illustrated embodiment, the housing 10 has a first bottom opening 110 and a second bottom opening 120 that communicate with the first cavity 11 and the second cavity 12, respectively. The driving device 3 and the detection module 4 are installed in the first cavity 11 through the first bottom opening 110, and the locking member 5 is installed in the second cavity 12 through the second bottom opening 120.
[0048] like Figures 1 to 8 As shown, in the illustrated embodiment, the electronic lock also includes a bottom cover 16, which is welded to the bottom of the housing portion 10 to seal the first bottom opening 110 of the housing portion 10.
[0049] like Figures 1 to 8 As shown, in another exemplary embodiment of this utility model, a charging gun is also disclosed. The charging gun includes: a charging gun housing (not shown), power terminals (not shown), and an electronic lock. The power terminals are disposed in the charging gun housing and are used to mate with mating terminals (not shown) of the charging socket. The electronic lock is mounted on the charging gun housing. When the charging gun is inserted into the charging socket and the locking member 5 is rotated to the locked position, the locking member 5 engages with the charging socket to lock the charging gun to the charging socket. When the charging gun is inserted into the charging socket and the locking member 5 is rotated to the unlocked position, the locking member 5 disengages from the charging socket to allow the charging gun to be pulled out of the charging socket.
[0050] Those skilled in the art will understand that the embodiments described above are exemplary and can be improved upon. The structures described in the various embodiments can be freely combined without causing structural or principle conflicts, and these changes should fall within the protection scope of this utility model.
[0051] Although the present invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to illustrate preferred embodiments of the present invention and should not be construed as a limitation thereof.
[0052] While some embodiments of the general concept of this utility model have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the general concept of this utility model, the scope of which is defined by the claims and their equivalents.
[0053] It should be noted that the word "comprising" does not exclude other elements or steps, and the words "a" or "an" do not exclude multiple elements. Furthermore, any reference numerals in the claims should not be construed as limiting the scope of this invention.
Claims
1. An electronic lock housing assembly, characterized in that, include: Multiple terminals (2) are used for electrical connection with the drive unit (3) and detection module (4) of the electronic lock; and The housing (1) is injection molded onto the plurality of terminals (2), making the housing (1) and the plurality of terminals (2) a single unit. The housing (1) has: The housing (10) has a receiving cavity for accommodating the driving device (3) and the detection module (4); and The interface section (14), located outside the housing section (10), has an insertion cavity (140) for inserting the connector (6). The terminal (2) has an external pin (2a) that extends into the insertion cavity (140), and the external pin (2a) of the plurality of terminals (2) is used to electrically connect to the connector (6) in the insertion cavity (140) of the interface portion (14).
2. The electronic lock housing assembly according to claim 1, characterized in that, Also includes: A sealing ring (141) is fitted onto the outside of the interface portion (14). The interface portion (14) is adapted to be inserted into a mounting hole on the charging gun housing, and the sealing ring (141) is adapted to be radially pressed between the outer peripheral surface of the interface portion (14) and the inner peripheral surface of the mounting hole to achieve a seal between the two.
3. The electronic lock housing assembly according to claim 2, characterized in that: The housing (1) also has: Fixing plate (15) is used to fix it to the charging gun housing. The fixing plate (15) is located outside the box body (10), the interface (14) is formed on the fixing plate (15), and a portion of the terminal (2) is embedded in the fixing plate (15).
4. The electronic lock housing assembly according to claim 3, characterized in that: The box body (10) has two opposite ends in the longitudinal (Y) direction of the housing (1), and the fixing plate (15) is connected to one end of the top wall of the box body (10) and extends along the transverse (X) and longitudinal (Y) direction of the housing (1). The interface portion (14) is formed on the surface of the fixing plate (15) and extends along the height direction (Z) of the housing (1), such that the interface portion (14) is perpendicular to the surface of the fixing plate (15).
5. The electronic lock housing assembly according to claim 4, characterized in that: A positioning flange (142) is formed at the end of the interface portion (14). The fixing plate (15) and the positioning flange (142) abut against the two ends of the sealing ring (141) respectively to position the sealing ring (141) axially.
6. The electronic lock housing assembly according to claim 1, characterized in that: The plurality of terminals (2) include a first terminal (2') for electrically connecting the drive device (3) to a power source, the first terminal (2') having a connection end (2b) located in the receiving cavity of the housing portion (10) for electrically connecting to the drive device (3).
7. The electronic lock housing assembly according to claim 6, characterized in that: The connecting end (2b) of the first terminal (2') has a pair of elastic arms, and the electrical end (3b) of the drive device (3) is adapted to be inserted and clamped between the pair of elastic arms of the connecting end (2b) of the first terminal (2') to realize the electrical connection between the drive device (3) and the first terminal (2').
8. The electronic lock housing assembly according to claim 6, characterized in that: The first terminal (2') is embedded in the injection molding material forming the housing (1), except for the external pin (2a) and the connection end (2b).
9. The electronic lock housing assembly according to claim 1 or 6, characterized in that: The plurality of terminals (2) further include a second terminal (2”) for electrically connecting the detection module (4) to the detection circuit. The second terminal (2”) has a contact end (2c) exposed from the inner wall surface of the housing portion (10). The contact end (2c) is used for electrical contact with the contact spring (4c) of the detection module (4).
10. The electronic lock housing assembly according to claim 9, characterized in that: The second terminal (2”) is embedded in the injection molding material forming the housing (1) except for the external pin (2a) and the contact end (2c).
11. An electronic lock for locking a charging gun to a charging dock, characterized in that, The electronic lock includes: The electronic lock housing assembly (100) according to any one of claims 1-10; The locking member (5) is installed in the receiving cavity of the housing part (10) and can rotate between a locked position engaged with the charging dock and an unlocked position separated from the charging dock; A driving device (3), installed in the receiving cavity of the housing part (10), is used to drive the locking member (5) to rotate between the locked position and the unlocked position; and The detection module (4) is installed in the receiving cavity of the box body (10) and is used to detect the position of the locking member (5).
12. The electronic lock according to claim 11, characterized in that: The housing (1) also has a partition wall (13) that divides the receiving cavity of the box part (10) into a first cavity (11) and a second cavity (12). The driving device (3) and the detection module (4) are installed in the first cavity (11), and the locking member (5) is installed in the second cavity (12). The first cavity (11) is a sealed cavity isolated from the outside of the housing part (10), and the second cavity (12) is an open cavity communicating with the outside of the housing part (10). A portion of the locking member (5) protrudes from the housing part (10) for engaging with the charging dock.
13. The electronic lock according to claim 12, characterized in that: The housing part (10) has a first bottom opening (110) and a second bottom opening (120) respectively communicating with the first cavity (11) and the second cavity (12). The driving device (3) and the detection module (4) are installed in the first cavity (11) via the first bottom opening (110), and the locking member (5) is installed in the second cavity (12) via the second bottom opening (120).
14. The electronic lock according to claim 13, characterized in that, Also includes: The bottom cover (16) is welded to the bottom of the box body (10) to seal the first bottom opening (110) of the box body (10).
15. A charging gun, characterized in that, include: Charging gun casing; A power terminal is disposed in the housing of the charging gun for mating with the mating terminal of the charging socket; and The electronic lock according to any one of claims 11-14 is mounted on the charging gun housing. When the charging gun is inserted into the charging socket and the locking member (5) is rotated to the locked position, the locking member (5) engages with the charging socket to lock the charging gun to the charging socket; When the charging gun is inserted into the charging socket and the locking member (5) is rotated to the unlocked position, the locking member (5) separates from the charging socket to allow the charging gun to be pulled out of the charging socket.