Rapid collection device for sludge in sewage treatment sedimentation tank
By designing a feeding and lifting mechanism, and utilizing a motor-driven bidirectional threaded rod and helical blades, the sludge can be quickly collected and discharged, solving the problem of low cleaning efficiency in existing technologies and improving the working efficiency of the sludge treatment device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHUANGYASHAN ZEQING ENVIRONMENTAL PROTECTION ENGINEERING CO LTD
- Filing Date
- 2025-03-26
- Publication Date
- 2026-05-08
AI Technical Summary
Existing sludge treatment equipment is inefficient during the cleaning process and requires a long time to complete the resetting work, resulting in low work efficiency.
The system employs a pushing mechanism and a lifting mechanism. A motor drives a bidirectional threaded rod and a threaded sleeve to achieve rapid movement of the slide plate and scraper. Combined with spiral blades, this enables the rapid pushing and discharging of sludge, preventing residual sludge when the scraper resets.
It enables rapid collection and discharge of sludge, saves working time, improves cleaning efficiency, and avoids sludge residue when the scraper resets.
Smart Images

Figure CN224207490U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge treatment technology, specifically to a rapid sludge collection device in a sewage treatment sedimentation tank. Background Technology
[0002] Wastewater treatment is inseparable from sedimentation tanks. Wastewater sedimentation tanks mainly rely on gravity settling to separate suspended solids from wastewater through a physical process. With long-term use, a large amount of dirt and sludge will remain at the bottom of the sedimentation tank. In order to maintain the cleanliness of the sedimentation tank and the quality of water treatment, it is necessary to clean the inside of the sedimentation tank regularly.
[0003] According to the description in the patent application CN 221655885U, "This utility model relates to a sedimentation tank sludge treatment device in the technical field of sludge treatment devices. The top of the cleaning plate is fixedly equipped with a scraper for cleaning and scraping the side wall of the sedimentation tank. The driving device includes a second driving component connected to the connecting plate by threads for driving the connecting plate to move left and right. The rear side of the second driving component is provided with another second driving component for synchronously driving the connecting plate to move left and right. When the motor drives the rotating shaft to rotate, the transmission shaft will be synchronously driven to rotate under the belt connection between the first and second pulleys, which will synchronously drive the first and second screws to rotate, thereby driving the connecting plate to move left and right. Simultaneously, the two scrapers can scrape the sludge on the side wall of the sedimentation tank, and the sludge settled at the bottom of the sedimentation tank can also be scraped off to the discharge port by the cleaning plate. Then, the sludge is discharged into the discharge pipe by the rotation of the spiral blades."
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] During use, the rotation of screw one and screw two drives the connecting plate to move left and right, simultaneously driving two scrapers to scrape away the sludge on the side wall of the sedimentation tank. However, in actual use, the cleaning plate needs to move a long distance to push the sludge into the discharge port, and the cleaning plate needs a long time to complete the reset work, which consumes a lot of time and has low work efficiency. Therefore, it is necessary to improve the sludge rapid collection device in the sewage treatment sedimentation tank to solve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide a device for rapid collection of sludge in a wastewater treatment sedimentation tank, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a rapid sludge collection device in a sewage treatment sedimentation tank, comprising a sedimentation tank, a sludge guide pipe fixedly installed at the bottom of the sedimentation tank, a support frame fixedly installed at the top of the sedimentation tank, a sludge collection trough opened inside the sedimentation tank, a material pushing mechanism provided outside the support frame, and a lifting mechanism provided inside the support frame.
[0008] Preferably, the pushing mechanism includes a first motor, which is fixedly installed on the left side of the upright. A bidirectional threaded rod is fixedly installed at the output end of the first motor. The bidirectional threaded rod is rotatably installed with the upright. A sliding plate is installed on the external thread of the bidirectional threaded rod. A lifting column is slidably installed inside the sliding plate. A scraper is fixedly installed at the bottom of the lifting column. The scraper is slidably installed on the inner wall of the sedimentation tank. A connecting plate is fixedly installed at the top of the lifting column. An extension block is fixedly installed at the top of the connecting plate. A vertical block is fixedly installed at the top of the sedimentation tank. A guide column is fixedly installed on the inner side of the vertical block. A second motor is fixedly installed at the front of the sedimentation tank. A spiral blade is fixedly installed at the output end of the second motor. The spiral blade is rotatably installed with the sedimentation tank, which facilitates the rapid pushing of sludge in the sedimentation tank into the sludge collection tank. With the cooperation of the spiral blade, the sludge is easily discharged.
[0009] Preferably, the skateboard has a through hole at the position corresponding to the guide post, and the guide post is slidably installed in the through hole to facilitate the smooth movement of the skateboard.
[0010] Preferably, the lifting mechanism includes a third motor, which is fixedly installed on the top of the upright. The output end of the third motor is connected to a transmission belt via a pulley. A threaded sleeve is rotatably installed inside the upright. The outside of the threaded sleeve is connected to the transmission belt via a pulley. A threaded post is threaded inside the threaded sleeve. A lifting plate is fixedly installed at the bottom of the threaded post. A limit post is fixedly installed inside the upright. The lifting plate is slidably installed outside the limit post to facilitate the lifting and lowering of the scraper, thereby preventing the scraper from pushing back residual sludge when it resets.
[0011] Preferably, a through groove is provided inside the extension block at a position corresponding to the lifting plate, and the lifting plate is slidably installed in the through groove to facilitate the movement and lifting of the extension block.
[0012] Preferably, a through groove is provided inside the upright frame at a position corresponding to the lifting plate, and the lifting plate is slidably installed in the through groove to facilitate the lifting and lowering of the lifting plate.
[0013] Compared with the prior art, this utility model provides a rapid sludge collection device in a sewage treatment sedimentation tank, which has the following beneficial effects:
[0014] 1. The sludge rapid collection device in the sewage treatment sedimentation tank, through the set pusher mechanism, facilitates the rotation of the bidirectional threaded rod by starting the first motor during use, thereby facilitating the sliding plate, lifting column and scraper to approach each other, thus quickly pushing the sludge into the inside of the sludge collection tank, saving working time. It also facilitates the rapid reset of the scraper. By starting the second motor, the sludge is discharged in the cooperation of the spiral blade and the guide pipe.
[0015] 2. The sludge rapid collection device in the sewage treatment sedimentation tank, through the set lifting mechanism, facilitates the rotation of the threaded sleeve by starting the third motor during use, thereby facilitating the lifting of the threaded column, the downward movement of the lifting plate, and the tight fit between the scraper and the sedimentation tank. When the scraper is reset, the threaded column and the lifting plate are moved upward, thereby facilitating the upward movement of the scraper and preventing the residual sludge from being pushed back when the scraper is reset. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the sedimentation tank of this utility model;
[0019] Figure 3 This is a schematic diagram of the material pushing mechanism of this utility model;
[0020] Figure 4 This is a schematic diagram of the lifting mechanism of this utility model.
[0021] In the diagram: 1. Sedimentation tank; 2. Sludge guide pipe; 3. Frame; 4. Sludge collection trough; 5. Pushing mechanism; 501. First motor; 502. Bidirectional threaded rod; 503. Slide plate; 504. Lifting column; 505. Scraper; 506. Connecting plate; 507. Extension block; 508. Vertical block; 509. Guide column; 510. Second motor; 511. Spiral blade; 6. Lifting mechanism; 601. Third motor; 602. Transmission belt; 603. Threaded sleeve; 604. Threaded column; 605. Lifting plate; 606. Limiting column. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0024] Example 1:
[0025] Please see Figure 1-3 This utility model provides a technical solution: a sludge rapid collection device in a sewage treatment sedimentation tank, including a sedimentation tank 1, a sludge guide pipe 2 fixedly installed at the bottom of the sedimentation tank 1, a support frame 3 fixedly installed at the top of the sedimentation tank 1, a sludge collection trough 4 opened inside the sedimentation tank 1, a pushing mechanism 5 set outside the support frame 3, and a lifting mechanism 6 set inside the support frame 3.
[0026] Furthermore, the feeding mechanism 5 includes a first motor 501, which is fixedly installed on the left side of the upright 3. A bidirectional threaded rod 502 is fixedly installed at the output end of the first motor 501. The bidirectional threaded rod 502 is rotatably installed with the upright 3. A sliding plate 503 is installed on the external thread of the bidirectional threaded rod 502. A lifting column 504 is slidably installed inside the sliding plate 503. A scraper 505 is fixedly installed at the bottom of the lifting column 504 and slidably installed on the inner wall of the sedimentation tank 1. The top of the lifting column 504 is fixed... A connecting plate 506 is installed, and an extension block 507 is fixedly installed on the top of the connecting plate 506. A vertical block 508 is fixedly installed on the top of the sedimentation tank 1, and a guide column 509 is fixedly installed on the inner side of the vertical block 508. A second motor 510 is fixedly installed on the front of the sedimentation tank 1, and a spiral blade 511 is fixedly installed at the output end of the second motor 510. The spiral blade 511 is rotatably installed with the sedimentation tank 1, which facilitates the rapid pushing of sludge in the sedimentation tank 1 into the sludge collection tank 4. With the cooperation of the spiral blade 511, the sludge is easily discharged.
[0027] Furthermore, a through hole is provided inside the skateboard 503 at the position corresponding to the guide post 509, and the guide post 509 is slidably installed in the through hole to facilitate the smooth movement of the skateboard 503.
[0028] Example 2:
[0029] Please see Figure 4 Furthermore, in conjunction with Embodiment 1, the lifting mechanism 6 includes a third motor 601, which is fixedly installed on the top of the support frame 3. The output end of the third motor 601 is connected to a transmission belt 602 via a pulley. A threaded sleeve 603 is rotatably installed inside the support frame 3. The outside of the threaded sleeve 603 is connected to the transmission belt 602 via a pulley. A threaded post 604 is threaded inside the threaded sleeve 603. A lifting plate 605 is fixedly installed at the bottom of the threaded post 604. A limit post 606 is fixedly installed inside the support frame 3. The lifting plate 605 is slidably installed outside the limit post 606 to facilitate the lifting and lowering of the scraper 505, thereby preventing the scraper 505 from pushing back residual sludge when it resets.
[0030] Furthermore, a through groove is provided inside the extension block 507 at the position corresponding to the lifting plate 605, and the lifting plate 605 is slidably installed in the through groove to facilitate the movement and lifting of the extension block 507.
[0031] Furthermore, a through groove is provided inside the support frame 3 at the position corresponding to the lifting plate 605, and the lifting plate 605 is slidably installed in the through groove to facilitate the lifting and lowering of the lifting plate 605.
[0032] In actual operation, when this device is in use, starting the third motor 601 causes the threaded post 604, which is installed inside the threaded sleeve 603, to move downwards. This causes the lifting plate 605, extension block 507, connecting plate 506, and lifting post 504 to move downwards, making the scraper 505 come into close contact with the sedimentation tank 1. Starting the first motor 501 causes the sliding plate 503, which is installed on the external thread of the bidirectional threaded rod 502, to move. This causes the lifting post 504 to move, bringing the scrapers 505 closer together and pushing the sludge into the sludge collection tank 4. Starting the second motor 510, with the cooperation of the spiral blade 511 and the guide pipe 2, the sludge is discharged. Moving the threaded post 604 and lifting plate 605 upwards causes the scraper 505 to move upwards, performing the reset operation of the scraper 505.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A device for rapid sludge collection in a wastewater treatment sedimentation tank, comprising a sedimentation tank (1), characterized in that: A sludge guide pipe (2) is fixedly installed at the bottom of the sedimentation tank (1), a vertical frame (3) is fixedly installed at the top of the sedimentation tank (1), a sludge collection trough (4) is opened inside the sedimentation tank (1), a material pushing mechanism (5) is provided on the outside of the vertical frame (3), and a lifting mechanism (6) is provided inside the vertical frame (3). The feeding mechanism (5) includes a first motor (501), which is fixedly installed on the left side of the upright (3). A bidirectional threaded rod (502) is fixedly installed at the output end of the first motor (501). The bidirectional threaded rod (502) is rotatably installed with the upright (3). A sliding plate (503) is installed on the external thread of the bidirectional threaded rod (502). A lifting column (504) is slidably installed inside the sliding plate (503). A scraper (505) is fixedly installed at the bottom of the lifting column (504). The scraper (505) is slidably installed on... On the inner wall of the sedimentation tank (1), a connecting plate (506) is fixedly installed on the top of the lifting column (504), an extension block (507) is fixedly installed on the top of the connecting plate (506), a vertical block (508) is fixedly installed on the top of the sedimentation tank (1), a guide column (509) is fixedly installed on the inner side of the vertical block (508), a second motor (510) is fixedly installed on the front of the sedimentation tank (1), a spiral blade (511) is fixedly installed at the output end of the second motor (510), and the spiral blade (511) is rotatably installed with the sedimentation tank (1). The inside of the slide plate (503) is provided with a through hole at the position corresponding to the guide post (509), and the guide post (509) is slidably installed in the through hole.
2. The rapid sludge collection device in a wastewater treatment sedimentation tank according to claim 1, characterized in that: The lifting mechanism (6) includes a third motor (601), which is fixedly installed on the top of the frame (3). The output end of the third motor (601) is connected to a transmission belt (602) via a pulley. A threaded sleeve (603) is rotatably installed inside the frame (3). The outside of the threaded sleeve (603) is connected to the transmission belt (602) via a pulley. A threaded post (604) is threaded inside the threaded sleeve (603). A lifting plate (605) is fixedly installed at the bottom of the threaded post (604). A limit post (606) is fixedly installed inside the frame (3). The lifting plate (605) is slidably installed outside the limit post (606).
3. The rapid sludge collection device in a sewage treatment sedimentation tank according to claim 2, characterized in that: The extension block (507) has a through groove at the position corresponding to the lifting plate (605), and the lifting plate (605) is slidably installed in the through groove.
4. The rapid sludge collection device in a sewage treatment sedimentation tank according to claim 2, characterized in that: The inside of the support frame (3) is provided with a through groove at the position corresponding to the lifting plate (605), and the lifting plate (605) is slidably installed in the through groove.
Citation Information
Patent Citations
Sludge treatment device for sedimentation tank
CN221655885U