Obliquely-inserted filter cartridge dust removal equipment convenient for quantitative dust discharge

By installing cylinders and weight sensors inside the ash collection box, combined with a push plate and cleaning device, intelligent ash unloading of the inclined cartridge dust collector is realized, solving the problem of manual operation required by traditional equipment and improving ash unloading efficiency and cleaning effect.

CN224207621UActive Publication Date: 2026-05-08安徽优环环保设备制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
安徽优环环保设备制造有限公司
Filing Date
2025-05-07
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing inclined cartridge dust collectors require human intervention to unload ash, resulting in low ash removal efficiency.

Method used

A cylinder and a weight sensor are installed inside the dust collection box. When the weight sensor detects that the dust weight has reached a preset value, the cylinder is activated, which pushes the push plate inside the dust collection box to dump the dust. The automatic dust unloading and cleaning are achieved through the push plate, brush sleeve, and shovel sleeve.

Benefits of technology

Intelligent ash removal has been achieved in the inclined cartridge dust collector, improving ash removal efficiency and cleaning effect, and ensuring the cleanliness of the ash collection box.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224207621U_ABST
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Abstract

The utility model discloses obliquely-inserted filter cartridge dust removal equipment convenient for quantitative dust discharge, and relates to the technical field of obliquely-inserted filter cartridge dust removal, the obliquely-inserted filter cartridge dust removal equipment comprises a dust removal equipment main body, a waste gas connecting end and obliquely-inserted filter buckets, the top of the dust removal equipment main body is provided with the waste gas connecting end, and a plurality of obliquely-inserted filter buckets can be obliquely inserted into the dust removal equipment main body. A plurality of obliquely-inserted filter barrels are arranged on one side of the dust removal equipment main body, a dust baffle is arranged right above one ends of the obliquely-inserted filter barrels, a back-blowing connecting port is formed in the other side, opposite to the dust baffle, of the dust removal equipment main body, the back-blowing connecting port is connected with the back-blowing mechanism through a pipeline, a dust collection box is mounted in the dust removal equipment main body, and one side of the dust collection box is connected with an air cylinder. The air cylinder is installed on the dust collecting box, the weight sensor is installed at the bottom of the dust collecting box to detect the weight, when the weight of dust collected in the dust collecting box reaches the preset value of the weight sensor, a starting signal is sent to the air cylinder, the air cylinder is started, the pushing plate in the dust collecting box is started to be pushed, and the dust in the dust collecting box is pushed out and dumped.
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Description

Technical Field

[0001] This utility model relates to the field of inclined cartridge dust removal technology, specifically to an inclined cartridge dust removal device that facilitates quantitative ash discharge. Background Technology

[0002] The inclined cartridge dust collector is composed of multiple inclined cartridges. The inclined insertion method makes it easier to install and replace the cartridges, while also increasing the contact area with the exhaust gas and better aligning with the direction of the back-blowing mechanism, thus improving the efficiency of dust removal during back-blowing. Traditional dust collectors require manual operation for the regular cleaning and emptying of the bottom ash cylinder, resulting in low ash unloading efficiency.

[0003] Existing inclined cartridge dust collectors require manual intervention or operation for ash removal. For example, the offline cleaning inclined three-stage cartridge dust collector disclosed in CN210674579U includes a clean air chamber, a filter chamber, an ash hopper, and a pulse cleaning device. Two vertical partitions are installed in the clean air chamber, with a width ≥765mm. N horizontal inclined partitions are symmetrically arranged on both sides of the two vertical partitions, dividing the clean air chamber into n branch clean air chambers and a central channel. The central channel is connected to the clean air outlet pipe. N branch clean air inlets, corresponding to the n branch clean air chambers, are installed on the two vertical partitions. N branch pneumatic valves, corresponding to the n branch clean air inlets, are installed in the n branch clean air chambers. A dust-gas separation device is vertically installed in the filter chamber, with several sets of filter cartridges symmetrically arranged on both sides of the dust-gas separation device. This invention increases the effective usable area of ​​the filter cartridge assembly from ≤65% in traditional inclined cartridge dust collectors to 100%, improves filtration accuracy by 0.013%-3.0%, and doubles the service life of each filter cartridge. However, the emptying and cleaning of the ash hopper in this solution requires manual operation, resulting in low ash unloading efficiency.

[0004] Therefore, it is necessary to invent a dust removal device with a slanted filter cartridge that facilitates quantitative ash discharge to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a slanted cartridge dust collector that facilitates quantitative ash discharge, thereby solving the problem that the ash discharge operation of slanted cartridge dust collectors in the technology requires human intervention and cannot discharge ash intelligently.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A dust collector with a tilted filter cartridge for easy quantitative ash discharge includes a main body, an exhaust gas connection end, and tilted filter cartridges. The exhaust gas connection end is located on the top of the main body. Multiple tilted filter cartridges can be tilted and inserted into the main body. A dust baffle is located directly above one end of each filter cartridge. A back-blowing connection port is located on the other side of the main body opposite the dust baffle. The back-blowing connection port and the back-blowing mechanism are connected by a pipe. A dust collection box is installed inside the main body. A cylinder is connected to one side of the dust collection box. The cylinder's push shaft extends into the dust collection box. A weight sensor is installed at the bottom of the dust collection box. An electrical signal is transmitted between the weight sensor and a switch on the cylinder.

[0008] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0009] 1. This utility model detects weight by installing a cylinder on the ash collection box and a weight sensor at the bottom. When the weight of the dust collected in the ash collection box reaches the preset value of the weight sensor, a start signal is sent to the cylinder to start the cylinder and push the push plate in the ash collection box to push out and dump the dust in the ash collection box. When the cylinder resets, the push plate and the movable baffle will also reset, making the whole ash unloading process intelligent.

[0010] 2. This utility model, through the push plate installed inside the ash collection box and the special structure of the push plate, can push out and dump the dust inside the ash collection box, while using multiple rotating brush sleeves to clean the bottom of the ash collection box, and using multiple shovel-shaped sleeves and push plates to shovel and scrape the dust on the bottom of the ash collection plate, thereby improving cleaning efficiency and ensuring the cleanliness of the ash collection box. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a three-dimensional structural diagram of the weight sensor of this utility model;

[0013] Figure 3 This is a three-dimensional structural diagram of the movable baffle of this utility model;

[0014] Figure 4 This is a schematic diagram of the structure of the movable baffle of this utility model in the open state;

[0015] Figure 5 This is a three-dimensional structural diagram of the push plate of this utility model.

[0016] Explanation of reference numerals in the attached figures:

[0017] 1. Main body of dust removal equipment; 2. Exhaust gas connection end; 3. Inclined filter barrel; 4. Dust baffle plate; 5. Back-blowing connection port; 6. Back-blowing mechanism; 7. Cylinder; 8. Dust collection box; 801. Rotating shaft; 802. Movable baffle; 803. Connecting rod; 804. Slide groove; 805. Push plate; 806. Push plate; 807. Brush sleeve; 808. Shovel-shaped sleeve; 9. Weight sensor. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0019] This utility model provides, for example Figures 1-5 The dust collector shown is a slanted filter cartridge dust collector for easy quantitative ash discharge. It includes a dust collector body 1, an exhaust gas connection end 2, and slanted filter cartridges 3. The exhaust gas connection end 2 is located on the top of the dust collector body 1. Multiple slanted filter cartridges 3 can be inserted into the dust collector body 1 at an angle. A dust baffle plate 4 is set directly above one end of the multiple slanted filter cartridges 3. A back-blowing connection port 5 is located on the other side of the dust collector body 1 opposite to the dust baffle plate 4. The back-blowing connection port 5 and the back-blowing mechanism 6 are connected by a pipe. A dust collection box 8 is installed inside the dust collector body 1. A cylinder 7 is connected to one side of the dust collection box 8. The push shaft of the cylinder 7 extends into the dust collection box 8. A weight sensor 9 is installed at the bottom of the dust collection box 8. The weight sensor 9 and the switch on the cylinder 7 are controlled by a PLC to transmit electrical signals.

[0020] When the weight sensor 9 senses a weight that matches the preset value, it will send a start signal to the cylinder 7, which will push the pushing mechanism in the dust collection box 8 to push out and empty the dust in the dust collection box 8.

[0021] A rotating shaft 801 is installed on the ash collection box 8. A movable baffle 802 is rotatably connected to the rotating shaft 801. A connecting rod 803 is hinged to the movable baffle 802. The connecting rod 803 can be completely retracted into the slide groove 804. A slider structure is hinged to one end of the connecting rod 803 and can slide with the slide groove 804. The connecting rod 803, the slider structure, and the slide groove 804 form a hovering limiter. This hovering limiter is a known technology application and can achieve the hovering of the movable baffle 802 at any position. The slide groove 804 is opened on the push plate 805. The push plate 805 can slide within the ash collection box 8. The cross-section of the push plate 805 is U-shaped. The bottom of the push plate 805 has two rectangular openings. Push plates 806 are installed at adjacent positions of the two rectangular openings. The distribution direction of the push plates 806 is perpendicular to the movement direction of the push plate 805. The height of the push plates 806 is twice the thickness of the push plate 805.

[0022] The push plate 805 inside the dust collection box 8 is pushed by the cylinder 7, continuously opening the movable baffle 802 without it detaching from the push plate 805. This also ensures that when the cylinder 7 is reset, the movable baffle 802 returns to its position flush with the side wall of the dust collection box 8. A vertical side plate on the push plate 805, which is connected to the shaft of the cylinder 7, further pushes the dust. When the rectangular opening adjacent to this vertical side plate moves beyond the bottom lower boundary of the dust collection box 8, the dust can be discharged from this rectangular opening, achieving a secondary dust removal effect.

[0023] The push plate 806 is fixedly connected to the push plate 805. The push plate 806 is adjacent to but does not contact the brush sleeve 807. A shovel-shaped sleeve 808 is coaxially connected to the brush sleeve 807. Multiple brush sleeves 807 and shovel-shaped sleeves 808 are provided, and the number of shovel-shaped sleeves 808 and brush sleeves 807 is the same. The brush sleeves 807 and shovel-shaped sleeves 808 are spaced apart. Multiple brush sleeves 807 can contact the bottom plate of the ash collection box 8, and the bottom of multiple brush sleeves 807 also contacts the bottom plate of the ash collection box 8. Some brush sleeves 807 do not rotate, while the rest can rotate. As the push plate 805 is continuously pushed out of the ash collection box 8, the dust is pushed out and dumped. Simultaneously, the multiple brush sleeves 807, shovel-shaped sleeves 808, and the push plate 806, which extends above the push plate 805, clean the bottom plate of the ash collection box 8.

[0024] Working principle of this utility model:

[0025] Refer to the instruction manual appendix Figures 1-3 First, the exhaust gas is connected to the main body 1 of the dust removal equipment through the exhaust gas connection end 2. The exhaust gas is filtered by multiple inclined filter barrels 3. Then, the dust absorbed in the main body 1 of the dust removal equipment, i.e. the dust in the multiple inclined filter barrels 3, is cleaned by the external back-blowing mechanism 6 and back-blowing connection port 5. The dust blown by the back-blowing mechanism 6 is collected in the dust collection box 8. When the weight of the dust in the dust collection box 8 reaches the preset value, an electrical signal is sent to the cylinder 7 to start the cylinder 7 and begin to push the push plate 805.

[0026] Refer to the instruction manual appendix Figures 3-5 During the pushing process of the push plate 805, the movable baffle 802 is continuously opened. Under the action of the slide groove 804 and the connecting rod 803, the movable baffle 802 will not fall off during the continuous pushing process, and the horizontal movement of the push plate 805 can be guaranteed until all the dust at the bottom of the dust collection box 8 is pushed out. During the horizontal outward pushing process of the push plate 805, the push plate 806 can initially clean the dust on the bottom plate of the dust collection box 8. The bottom plate of the dust collection box 8 is then cleaned a second time by the continuously rotating brush sleeve 807 and the non-rotating shovel sleeve 808 to ensure the cleanliness of the bottom plate of the dust collection box 8.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust collector with an inclined filter cartridge for easy quantitative ash discharge, characterized in that: The dust removal equipment includes a main body (1), an exhaust gas connection end (2), and inclined filter barrels (3). The exhaust gas connection end (2) is provided on the top of the main body (1). Multiple inclined filter barrels (3) can be inserted into the main body (1) at an angle. A dust baffle plate (4) is provided directly above one end of the multiple inclined filter barrels (3). A back-blowing connection port (5) is provided on the other side of the main body (1) opposite to the dust baffle plate (4). The back-blowing connection port (5) and the back-blowing mechanism (6) are connected by a pipe. A dust collection box (8) is installed inside the main body (1). A cylinder (7) is connected to one side of the dust collection box (8). The push shaft of the cylinder (7) extends into the dust collection box (8). A weight sensor (9) is installed at the bottom of the dust collection box (8). An electrical signal is transmitted between the weight sensor (9) and the switch on the cylinder (7).

2. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 1, characterized in that: The ash collection box (8) is equipped with a rotating shaft (801), a movable baffle (802) is rotatably connected to the rotating shaft (801), and a connecting rod (803) is connected to the movable baffle (802).

3. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 2, characterized in that: The connecting rod (803) can be completely retracted into the slide groove (804) and can be rotatably and slidably connected with the slide groove (804), which is formed on the push plate (805).

4. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 3, characterized in that: The push plate (805) can slide inside the ash collection box (8), and the cross-section of the push plate (805) is U-shaped. The bottom of the push plate (805) is provided with two rectangular openings, and push plates (806) are installed at adjacent positions of the two rectangular openings.

5. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 4, characterized in that: The height of the push plate (806) is twice the thickness of the push plate (805).

6. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 4, characterized in that: The push plate (806) is fixedly connected to the push plate (805). The push plate (806) is adjacent to but not in contact with the brush sleeve (807). A shovel-shaped sleeve (808) is also coaxially connected to the brush sleeve (807).

7. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 6, characterized in that: Multiple brush sleeves (807) and shovel-shaped sleeves (808) are provided, and the number of multiple shovel-shaped sleeves (808) and brush sleeves (807) is the same, and the brush sleeves (807) and shovel-shaped sleeves (808) are arranged at intervals.

8. The inclined filter cartridge dust collector for easy quantitative ash discharge according to claim 7, characterized in that: Multiple brush sleeves (807) can contact the bottom plate of the ash collection box (8), and the bottom of the multiple brush sleeves (807) also contacts the bottom plate of the ash collection box (8).

Citation Information

Patent Citations

  • Off-line ash removal inclined insertion type three-stage filter cartridge dust remover

    CN210674579U