Dust removal device convenient for solid waste collection
By designing a dust removal device that facilitates solid waste collection and utilizing the synergistic effect of multiple components, the problem of dust being difficult to discharge and clean has been solved, achieving efficient dust collection and cleaning results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN YAJIXIN ELECTRONIC TECH CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-08
AI Technical Summary
In existing technologies, dust is not easily discharged from inside the device, and the inside of the dust removal device cannot be cleaned, resulting in dust accumulation.
A dust removal device for easy solid waste collection was designed, including an adjustment mechanism, a dust removal mechanism, and a separation mechanism. It utilizes components such as an intake fan, an exhaust fan, a geared motor, an air pump, and an eccentric block to achieve dust intake, filtration, blowing, and vibration cleaning. The use of gear transmission and support springs ensures effective dust collection and cleaning.
It achieves efficient dust intake, filtration, and cleaning, improving dust removal efficiency, ensuring the cleanliness of the device's interior, and preventing dust accumulation.
Smart Images

Figure CN224207657U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of monocrystalline silicon production technology, and in particular relates to a dust removal device that facilitates the collection of solid waste. Background Technology
[0002] In the current field of monocrystalline silicon production technology, monocrystalline silicon usually refers to a substance in which silicon atoms are arranged in a certain form. Silicon is the most common and widely used semiconductor material. When molten elemental silicon solidifies, silicon atoms are arranged in a diamond lattice to form crystal nuclei. The crystal nuclei grow into grains with the same crystal orientation, forming monocrystalline silicon. During its processing, loading and unloading are required. This process is prone to generating dust, causing environmental pollution and also causing pollution during the crystal pulling process. Therefore, dust removal equipment is required.
[0003] Utility model patent CN211913059U discloses a dust removal device for a Czochralski single crystal silicon feeder. The device includes a dust removal sleeve with its inlet connected to the feeder's filling port, a dust removal pump connected to the dust outlet of the dust removal sleeve via an exhaust pipe, and a filter connected to the outlet of the dust removal pump. The dust removal sleeve includes an inner cylinder with multiple through holes and an outer cylinder fitted around the outside of the inner cylinder. An intermediate cavity exists between the inner and outer cylinders. The inlet of the dust removal sleeve is connected to the inner cavity of the inner cylinder. After installing this dust removal device for the Czochralski single crystal silicon feeder, dust generated during the feeding process can be promptly discharged, significantly reducing dust entering the single crystal furnace and improving the crystal pulling environment.
[0004] However, the aforementioned patents have the following shortcomings:
[0005] In the aforementioned patent, the dust collection sleeve's inlet is connected to the inner cavity of the inner cylinder to draw in dust. However, the dust is not easily discharged from inside the device, and the inside of the dust collection device cannot be cleaned, resulting in dust accumulation. Utility Model Content
[0006] This utility model provides a dust removal device that facilitates solid waste collection, aiming to solve the problems mentioned in the background above, such as dust not being easily discharged from the inside of the device and the inability to clean the inside of the dust removal device, resulting in dust accumulation.
[0007] This utility model is implemented as follows: a dust removal device that facilitates solid waste collection, including an adjustment mechanism;
[0008] A dust removal mechanism includes a dust removal box, which is disposed on one side of the adjustment mechanism. The dust removal box has a separation chamber and an air guiding chamber inside.
[0009] The bottom of the dust collection box is provided with multiple support legs, and a support spring is fixedly installed on the upper end of each of the multiple support legs. One end of the support spring is fixedly connected to the support leg, and the other end is fixedly connected to the dust collection box.
[0010] Pads are fixedly installed on both outer walls of the dust collection box, and a geared motor is fixedly installed on the outer wall of the two support legs. An eccentric block is fixedly installed at the output end of the geared motor.
[0011] A separation mechanism for separating dust is mounted on the dust collection box.
[0012] Preferably, the separation mechanism includes a dust collection roller, and a plurality of the dust collection rollers are rotatably installed inside the dust collection box;
[0013] Multiple dust collector rollers are arranged longitudinally in the separation chamber, and a connecting cylinder is fixedly installed at the end of each dust collector roller. All the dust collector rollers are connected to the air guide chamber through the connecting cylinder. In this scheme, the outer wall of the dust collector roller is fitted with a dust filter bag, and the dust collector roller is used to filter the air inside the separation chamber.
[0014] Preferably, a bevel gear is fixedly installed at the end of each of the plurality of dust collector rollers after passing through the dust collector box;
[0015] A second geared motor is fixedly installed on the outer wall of the dust collector, and a rotating shaft is fixedly installed at the output end of the second geared motor. The rotating shaft is rotatably installed on the outer wall of the dust collector.
[0016] Multiple bevel gears are fixedly mounted on the rotating shaft and mesh with the first bevel gear, with each bevel gear corresponding to one of the first bevel gears. In this scheme, the rotating shaft is driven to rotate by the second reduction motor, thereby using gear transmission to drive multiple dust removal rollers to rotate, so that the dust removal rollers can have more thorough contact with the dust in the air.
[0017] Preferably, an air guide pipe is fixedly installed in the air guide chamber, and multiple nozzles are fixedly installed on the air guide pipe, with each nozzle facing the corresponding connecting cylinder.
[0018] An air pump is fixedly installed on the upper surface of the dust collection box, and the air pump is connected to the air guide pipe through a pipeline. In this scheme, compressed air is delivered to the air guide pipe by the air pump and sprayed out by multiple nozzles. The compressed air enters through the connecting cylinder, thereby cleaning multiple dust collection rollers and removing dust from their surfaces.
[0019] Preferably, the bottom of the dust collector is provided with a conical discharge port, and a discharge pipe communicating with the discharge port is fixedly installed at the bottom of the discharge port;
[0020] The lower end of the dust collector is provided with a collection box, and the collection box has an inlet that is slidably connected to the discharge pipe; in this scheme, the dust inside the dust collector is discharged through the discharge port and flows into the collection box through the discharge pipe.
[0021] Preferably, an air intake fan is fixedly installed on one side of the outer wall of the dust collection box, and an exhaust fan is fixedly installed on the other side of the outer wall.
[0022] The intake fan is connected to the separation chamber, and the exhaust fan is connected to the air guide chamber; in this scheme, the intake fan delivers dusty air into the separation chamber, and the exhaust fan discharges filtered air from the air guide chamber.
[0023] Preferably, the adjusting mechanism includes a gantry frame, which is disposed on one side of the dust collection box;
[0024] An adjusting screw is rotatably mounted on the gantry frame, and a sliding nut is threaded onto the adjusting screw. A drive motor is fixedly mounted on the gantry frame, and the drive motor is driven by the adjusting screw. In this scheme, the drive motor drives the adjusting screw to rotate, thereby causing the sliding nut to slide laterally on the gantry frame.
[0025] Preferably, a guide tube is fixedly installed at the lower end of the sliding nut, and the guide tube is connected to the air intake end of the air intake fan through a flexible hose;
[0026] Multiple air inlets are fixedly installed on the lower surface of the guide tube; in this scheme, the guide tube moves laterally along with the sliding screw nut, driving the air inlets to move, thereby drawing in dust through the air inlets and transporting it to the interior of the separation chamber by the air intake fan.
[0027] Compared with the prior art, the beneficial effects of this utility model are: the dust removal device of this utility model facilitates solid waste collection.
[0028] 1. An intake fan is fixedly installed on one side of the dust collector's outer wall, and an exhaust fan is fixedly installed on the other side of the outer wall. The intake fan is connected to the separation chamber, and the exhaust fan is connected to the air guide chamber, which facilitates the suction of dust into the separation chamber. Multiple dust collector rollers are installed rotatingly inside the dust collector's box. Multiple dust collector rollers are connected to the air guide chamber through connecting cylinders at their ends. After being filtered by multiple dust collector rollers, the air is discharged from the air guide chamber. An air guide pipe is fixedly installed inside the air guide chamber, and multiple nozzles are fixedly installed on the air guide pipe. Each nozzle is directly opposite the corresponding connecting cylinder. An air pump is fixedly installed on the upper surface of the dust collector's box. The air pump is connected to the air guide pipe through a pipe. The air pump delivers compressed air to the nozzles, which spray the multiple dust collector rollers to remove dust from their surfaces and clean the dust collector rollers.
[0029] 2. The bottom of the dust collector is equipped with multiple support legs, and support springs are fixedly installed on the upper ends of the support legs. One end of the support spring is fixedly connected to the support leg, and the other end is fixedly connected to the dust collector. Pads are fixedly installed on both outer walls of the dust collector. A geared motor is fixedly installed on the outer wall of the two support legs. An eccentric block is fixedly installed on the output end of the geared motor. When the eccentric block rotates, it lifts the pad, thereby causing the dust collector to vibrate longitudinally, causing the dust inside the dust collector to fall off and making it easier to collect the dust. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0031] Figure 2 For practical purposes Figure 1 Enlarged view of point A in the middle
[0032] Figure 3 For practical purposes Figure 1 Enlarged view at point B
[0033] In the picture:
[0034] 1. Adjustment mechanism; 11. Gantry frame; 12. Adjustment screw; 121. Sliding nut; 13. Drive motor; 14. Guide tube; 141. Air inlet head;
[0035] 2. Dust removal mechanism; 21. Dust collection box; 211. Separation chamber; 212. Air guide chamber; 213. Discharge port; 214. Discharge pipe; 215. Pad block; 22. Support leg; 221. Support spring; 23. Inlet fan; 24. Exhaust fan; 25. Gear motor one; 251. Eccentric block; 26. Collection box; 261. Inlet;
[0036] 3. Separation mechanism; 31. Dust removal drum; 311. Bevel gear one; 312. Connecting cylinder; 32. Gear motor two; 321. Rotating shaft; 322. Bevel gear two; 33. Air pump; 331. Air guide pipe; 332. Nozzle. Detailed Implementation
[0037] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0038] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0039] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0040] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0041] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0042] Please see Figure 1-3 This utility model provides a technical solution: a dust removal device for easy solid waste collection, including an adjustment mechanism 1 and a dust removal mechanism 2, which includes a dust removal box 21. The dust removal box 21 is disposed on one side of the adjustment mechanism 1. The dust removal box 21 has a separation chamber 211 and an air guide chamber 212 inside. An air intake fan 23 is fixedly installed on one outer wall of the dust removal box 21, and an exhaust fan 24 is fixedly installed on the other outer wall. The air intake fan 23 is connected to the separation chamber 211, and the exhaust fan 24 is connected to the air guide chamber 212. A separation mechanism 3 is used to separate dust. The separation mechanism 3 is installed on the dust removal box 21 and includes dust removal rollers 31. Multiple dust removal rollers 31 are rotatably installed in the dust removal box 21. The multiple dust removal rollers 31 are arranged longitudinally in the separation chamber 211, and a connecting cylinder 312 is installed at the end of the dust removal rollers 31. The multiple dust removal rollers 31 are connected to the air guide chamber 212 through the connecting cylinder 312.
[0043] In this process, the air containing dust is transported to the separation chamber 211 by the intake fan 23. The air is filtered by multiple dust removal rollers 31. The filtered air enters the air guide chamber 212 through the connecting cylinder 312, and the exhaust fan 24 discharges the filtered air.
[0044] Multiple dust collector rollers 31 have bevel gears 311 fixedly installed at their ends after passing through the dust collector box 21. A geared motor 32 is fixedly installed on the outer wall of the dust collector box 21. A rotating shaft 321 is fixedly installed at the output end of the geared motor 32. The rotating shaft 321 is rotatably installed on the outer wall of the dust collector box 21. Multiple bevel gears 322 that mesh with bevel gears 311 are rotatably fixedly installed on the rotating shaft 321, and the multiple bevel gears 322 correspond one-to-one with the multiple bevel gears 311.
[0045] Among them, the second gear motor 32 drives the rotating shaft 321 to rotate, thereby driving multiple bevel gears 322 to rotate, thereby using gear transmission to drive multiple dust removal rollers 31 to rotate, so that the dust removal rollers 31 have more contact with the air and facilitate the dust on the dust removal rollers 31 to fall off.
[0046] An air guide pipe 331 is fixedly installed inside the air guide chamber 212. Multiple nozzles 332 are fixedly installed on the air guide pipe 331. Each nozzle 332 is directly facing the corresponding connecting cylinder 312. An air pump 33 is fixedly installed on the upper surface of the dust collection box 21. The air pump 33 is connected to the air guide pipe 331 through a pipe.
[0047] Furthermore, the air pump 33 can be connected to a compressed air source at its air inlet. The air pump 33 delivers air to the air guide pipe 331, which sprays it out through multiple nozzles 332 and then sprays it onto the dust removal roller 31 through the connecting cylinder 312, causing the dust on its outer surface to fall off, thus improving the cleaning efficiency.
[0048] The bottom of the dust collector 21 is provided with multiple support legs 22. Each support leg 22 is fixedly installed with a support spring 221. One end of the support spring 221 is fixedly connected to the support leg 22, and the other end is fixedly connected to the dust collector 21. Pads 215 are fixedly installed on both outer walls of the dust collector 21. A geared motor 25 is fixedly installed on the outer wall of the two support legs 22. An eccentric block 251 is fixedly installed at the output end of the geared motor 25.
[0049] In addition, the geared motor 25 drives the eccentric block 251 to rotate, and the eccentric block 251 lifts the pad block 215, thereby lifting the dust collection box 21. The support spring 221 uses its own elasticity to reset, causing the dust collection box 21 to vibrate longitudinally, causing the dust on the inner wall of the dust collection box 21 to fall off. At the same time, the two geared motors 25 are controlled by the synchronous controller to make the eccentric block 251 rotate synchronously. The bottom end of the support leg 22 can be fixed to the ground through pads and bolts, thereby improving the stability of the support leg 22.
[0050] The bottom of the dust collector 21 is provided with a conical discharge port 213. A discharge pipe 214 connected to the discharge port 213 is fixedly installed at the bottom of the discharge port 213. A collection box 26 is provided at the lower end of the dust collector 21. A feed inlet 261 that is slidably connected to the discharge pipe 214 is provided on the collection box 26.
[0051] In addition, the dust inside the dust collector 21 is discharged through the discharge port 213 and falls into the collection box 26 through the discharge pipe 214 for centralized collection and treatment. At the same time, the dust collector 21 can be lifted by the eccentric block 251 to facilitate the removal of the collection box 26.
[0052] The adjustment mechanism 1 includes a gantry frame 11, which is located on one side of the dust collection box 21. An adjustment screw 12 is rotatably mounted on the gantry frame 11, and a sliding nut 121 is threaded onto the adjustment screw 12. A drive motor 13 is fixedly mounted on the gantry frame 11, and the drive motor 13 is connected to the adjustment screw 12. A guide pipe 14 is fixedly mounted on the lower end of the sliding nut 121. The guide pipe 14 is connected to the air intake end of the air intake fan 23 through a flexible hose. Multiple air intake heads 141 are fixedly mounted on the lower surface of the guide pipe 14.
[0053] Specifically, the drive motor 13 drives the adjusting screw 12 to rotate, which in turn drives the sliding screw nut 121 to move laterally, which in turn drives the guide tube 14 to move laterally. The air intake fan 23 provides suction, and multiple air intake heads 141 draw in air containing dust, which can remove dust from different equipment and has a wider range of applications.
[0054] The working principle and usage process of this utility model are as follows: After installation, a programmable controller can be installed on the dust collection box 21. The programmable controller controls the device, drives the motor 13 to rotate the adjusting screw 12, thereby causing the sliding screw nut 121 to move laterally, which in turn causes the guide tube 14 to move laterally. The intake fan 23 provides suction, and air containing dust is drawn in by multiple air intake heads 141. The dust-laden air is transported to the separation chamber 211, where it is filtered by multiple dust collection rollers 31. The reduction motor 32 drives the rotating shaft 321 to rotate, which in turn drives multiple bevel gears 322 to rotate. This gear transmission drives the multiple dust collection rollers 31 to rotate, making the dust collection rollers 31 more in contact with the air and facilitating the removal of dust from the dust collection rollers 31. The filtered air is then discharged through the connecting cylinder 31. 2. The air enters the air guide chamber 212. The exhaust fan 24 discharges the filtered air. The air pump 33 can be connected to a compressed air source. The air pump 33 delivers air to the air guide pipe 331 and sprays it out through multiple nozzles 332. The air is then sprayed onto the dust removal roller 31 through the connecting cylinder 312, causing the dust on its outer surface to fall off, resulting in higher cleaning efficiency. The geared motor 25 drives the eccentric block 251 to rotate. The eccentric block 251 lifts the pad block 215, thereby lifting the dust removal box 21. The support spring 221 uses its own elasticity to reset, causing the dust removal box 21 to vibrate longitudinally, causing the dust on the inner wall of the dust removal box 21 to fall off. The dust inside the dust removal box 21 is discharged through the discharge port 213 and falls into the collection box 26 through the discharge pipe 214 for centralized collection and treatment. At the same time, the eccentric block 251 can be used to lift the dust removal box 21, making it easier to remove the collection box 26.
[0055] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dust removal device for easy solid waste collection, characterized in that: Including the adjustment mechanism (1); The dust removal mechanism (2) includes a dust removal box (21), which is located on one side of the adjustment mechanism (1). The dust removal box (21) is provided with a separation chamber (211) and an air guiding chamber (212) inside. The dust collection box (21) is provided with multiple support legs (22) at the bottom. Each of the multiple support legs (22) is fixedly installed with a support spring (221) at the upper end. One end of the support spring (221) is fixedly connected to the support leg (22), and the other end is fixedly connected to the dust collection box (21). The dust collector (21) has pads (215) fixedly installed on both outer walls. The two support legs (22) have a geared motor (25) fixedly installed on their outer walls. The output end of the geared motor (25) has an eccentric block (251) fixedly installed. A separation mechanism (3) for separating dust is installed on the dust collection box (21).
2. The dust removal device for facilitating solid waste collection as described in claim 1, characterized in that: The separation mechanism (3) includes a dust removal roller (31), and a plurality of the dust removal rollers (31) are rotatably installed inside the dust removal box (21); Multiple dust collector rollers (31) are arranged longitudinally in the separation chamber (211), and a connecting cylinder (312) is fixedly installed at the end of each dust collector roller (31). All multiple dust collector rollers (31) are connected to the air guide chamber (212) through the connecting cylinder (312).
3. The dust removal device for facilitating solid waste collection as described in claim 2, characterized in that: The ends of the plurality of dust removal rollers (31) pass through the dust removal box (21) and are fixedly installed with bevel gears (311); A second geared motor (32) is fixedly installed on the outer wall of the dust collector (21). A rotating shaft (321) is fixedly installed at the output end of the second geared motor (32). The rotating shaft (321) is rotatably installed on the outer wall of the dust collector (21). Multiple bevel gears (322) that mesh with bevel gear one (311) are rotatably fixedly mounted on the rotating shaft (321), and the multiple bevel gears (322) correspond one-to-one with the multiple bevel gears one (311).
4. The dust removal device for facilitating solid waste collection as described in claim 2, characterized in that: An air guide pipe (331) is fixedly installed inside the air guide chamber (212), and a plurality of nozzles (332) are fixedly installed on the air guide pipe (331), with each nozzle (332) facing the corresponding connecting cylinder (312). An air pump (33) is fixedly installed on the upper surface of the dust collection box (21), and the air pump (33) is connected to the air guide pipe (331) through a pipeline.
5. The dust removal device for facilitating solid waste collection as described in claim 1, characterized in that: The bottom end of the dust collector (21) is provided with a conical discharge port (213), and a discharge pipe (214) communicating with the discharge port (213) is fixedly installed at the bottom end of the discharge port (213); The dust collection box (21) is provided with a collection box (26) at the lower end, and the collection box (26) is provided with a feed inlet (261) that is slidably connected to the discharge pipe (214).
6. The dust removal device for facilitating solid waste collection as described in claim 1, characterized in that: An air intake fan (23) is fixedly installed on one side of the outer wall of the dust collection box (21), and an exhaust fan (24) is fixedly installed on the other side of the outer wall. The intake fan (23) is connected to the separation chamber (211), and the exhaust fan (24) is connected to the air guide chamber (212).
7. The dust removal device for facilitating solid waste collection as described in claim 6, characterized in that: The adjustment mechanism (1) includes a gantry frame (11), which is disposed on one side of the dust collection box (21); An adjusting screw (12) is rotatably mounted on the gantry frame (11), and a sliding nut (121) is threaded onto the adjusting screw (12). A drive motor (13) is fixedly mounted on the gantry frame (11), and the drive motor (13) is connected to the adjusting screw (12) in a transmission manner.
8. The dust removal device for facilitating solid waste collection as described in claim 7, characterized in that: The lower end of the sliding nut (121) is fixedly installed with a guide tube (14), and the guide tube (14) is connected to the air intake end of the air intake fan (23) through a hose; Multiple air inlets (141) are fixedly installed on the lower surface of the guide tube (14).
Citation Information
Patent Citations
Dust removal device for Czochralski silicon feeder
CN211913059U