Organic water-soluble fertilizer production device

Abstract

An organic water-soluble fertilizer production device comprises a potassium sulfate dissolving tank, a monopotassium phosphate dissolving tank and a urea dissolving tank, the output ends of the potassium sulfate dissolving tank, the monopotassium phosphate dissolving tank and the urea dissolving tank are connected to a mixed dissolving tank, the output end of the mixed dissolving tank is connected to a filter press, the liquid discharge end of the filter press is connected to a mixing tank, and the liquid discharge end of the mixing tank is connected to a water outlet of the mixing tank. A yeast liquid inlet pipe is connected to the mixing tank, the output end of the mixing tank is connected to the precision filter, and the liquid discharge end of the precision filter is connected to the storage tank. The technical problem to be solved by the utility model is to provide the organic water-soluble fertilizer production device, potassium sulfate, monopotassium phosphate and urea are adopted as raw materials, and a liquid organic water-soluble fertilizer product is obtained through the processes of reacting, filtering, adding yeast liquid and the like.

Description

Technical Field

[0001] This utility model relates to the field of liquid water-soluble fertilizer production technology, and in particular to an organic water-soluble fertilizer production device. Background Technology

[0002] The organic water-soluble fertilizer market is booming. In 2022, the Chinese water-soluble fertilizer market reached 69.75 billion yuan, with organic water-soluble fertilizer accounting for only about 2%, but demand is on the rise. It is projected that the market size will expand to 86.048 billion yuan by 2025. Production is concentrated in agriculturally developed regions or areas with good fertigation practices, such as Liaoning and Shandong. Production processes are constantly improving; companies are using advanced equipment and automated systems to ensure precise ingredient mixing and uniform blending, meticulous processing of organic raw materials, strict quality control, and the use of environmentally friendly processes and materials, along with standardized labeling. Numerous companies have entered the market, leading to fierce competition; however, high-quality products remain relatively scarce, and some companies are breaking through by leveraging technological innovation and collaboration.

[0003] Organic water-soluble fertilizers provide timely and efficient nutrient supply, which can increase crop yields and improve quality, resulting in plump fruits and nutritious vegetables, thereby increasing farmers' income. They also facilitate resource recycling, allowing industrial and agricultural organic waste to be converted into fertilizer, reducing pollution and broadening raw material channels. Furthermore, they better meet ecological and environmental protection needs, improving soil structure, preventing compaction and acidification, and reducing agricultural non-point source pollution.

[0004] Currently, there are very few domestic manufacturers of organic liquid water-soluble fertilizers, and their production efficiency is low, nutrient concentration is difficult to guarantee, and market share is low. This seriously hinders the development of integrated water and fertilizer management in agriculture and does not improve fertilizer utilization efficiency. Therefore, developing a high-quality, high-efficiency liquid water-soluble fertilizer production device is of great significance for promoting agricultural production. Summary of the Invention

[0005] The technical problem to be solved by this utility model is to provide an organic water-soluble fertilizer production device, which uses potassium sulfate, potassium dihydrogen phosphate and urea as raw materials, and obtains liquid organic water-soluble fertilizer products through reaction, filtration and addition of yeast liquid and other processes.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an organic water-soluble fertilizer production device, including a potassium sulfate dissolving tank, a potassium dihydrogen phosphate dissolving tank, and a urea dissolving tank. The output ends of the potassium sulfate dissolving tank, the potassium dihydrogen phosphate dissolving tank, and the urea dissolving tank are connected to a mixing dissolving tank. The output end of the mixing dissolving tank is connected to a filter press. The discharge end of the filter press is connected to the mixing tank. A yeast liquid inlet pipe is connected to the mixing tank. The output end of the mixing tank is connected to a precision filter. The discharge end of the precision filter is connected to a storage tank.

[0007] Preferably, the potassium sulfate dissolving tank, potassium dihydrogen phosphate dissolving tank, and urea dissolving tank are all connected to a feeding device and a water inlet pipe.

[0008] Preferably, the potassium sulfate dissolving tank, potassium dihydrogen phosphate dissolving tank, urea dissolving tank, mixing dissolving tank, and mixing tank are all equipped with stirring paddles.

[0009] Preferably, the solid discharge end of the filter press and precision filter is connected to a recycling conveyor belt.

[0010] Preferably, the filter press is a plate and frame filter press.

[0011] Preferably, the potassium sulfate dissolving tank, potassium dihydrogen phosphate dissolving tank, urea dissolving tank, mixing dissolving tank, mixing tank and storage tank are made of 316 stainless steel.

[0012] Preferably, the precision filter has a built-in silicon carbide membrane tube and adopts a cross-flow filtration method.

[0013] Preferably, the potassium sulfate dissolving tank, potassium dihydrogen phosphate dissolving tank, urea dissolving tank, mixing dissolving tank, mixing tank and storage tank are all equipped with a liquid level detector and a pH detector.

[0014] Preferably, the liquid level detector and pH detector are wirelessly connected to the host computer via DCS remote transmission.

[0015] This utility model provides an organic water-soluble fertilizer production device, which has the following beneficial effects:

[0016] 1. By adopting a continuous process reaction device and filtration device, the production of liquid organic water-soluble fertilizers has been achieved in compliance with standards. Furthermore, the filter residue obtained can be recycled for the production of compound fertilizer products, resulting in good economic benefits.

[0017] 2. All equipment in the unit is made of special corrosion-resistant materials, which can withstand the corrosion of materials to the greatest extent and achieve long-term stable operation of the unit;

[0018] 3. This device can achieve integrated water and fertilizer management, improve agricultural production efficiency, and increase production and income. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model. Detailed Implementation

[0021] like Figure 1As shown, an organic water-soluble fertilizer production device includes a potassium sulfate dissolving tank 1, a potassium dihydrogen phosphate dissolving tank 2, and a urea dissolving tank 3. The output ends of the potassium sulfate dissolving tank 1, potassium dihydrogen phosphate dissolving tank 2, and urea dissolving tank 3 are connected to a mixing dissolving tank 4. The output end of the mixing dissolving tank 4 is connected to a filter press 5. The drain end of the filter press 5 is connected to a mixing tank 6. A yeast liquid inlet pipe 7 is connected to the mixing tank 6. The output end of the mixing tank 6 is connected to a precision filter 8. The drain end of the precision filter 8 is connected to a storage tank 9.

[0022] Preferably, the potassium sulfate dissolving tank 1, the potassium dihydrogen phosphate dissolving tank 2, and the urea dissolving tank 3 are all connected to a feeding device 10 and a water inlet pipe 11.

[0023] Preferably, the potassium sulfate dissolving tank 1, potassium dihydrogen phosphate dissolving tank 2, urea dissolving tank 3, mixing dissolving tank 4, and mixing tank 6 are all equipped with stirring paddles. The potassium sulfate dissolving tank, potassium dihydrogen phosphate dissolving tank, and urea dissolving tank are all tanks with stirring paddles, primarily used for dissolving potassium sulfate, potassium dihydrogen phosphate, and urea. The tank body is made of 316L stainless steel, and the stirring paddle is a double-layered paddle. The mixing dissolving tank 4 is mainly used to mix and further dissolve the three dissolved materials from the previous stages.

[0024] Preferably, the solid discharge end of the filter press 5 and the precision filter 8 is connected to the recycling conveyor belt 12.

[0025] Preferably, the filter press 5 is a plate and frame filter press. It is mainly used for solid-liquid separation of mixed dissolved materials to separate insoluble impurities. The metal material of the filter press is 316L stainless steel, the non-metallic parts are FRPP, the filter cloth is PP3927 large chemical fiber cloth, and the filtration accuracy is 0.5 microns.

[0026] Preferably, the potassium sulfate dissolving tank 1, potassium dihydrogen phosphate dissolving tank 2, urea dissolving tank 3, mixing dissolving tank 4, mixing tank 6 and storage tank 9 are made of 316 stainless steel.

[0027] Preferably, the precision filter 8 has a built-in silicon carbide membrane tube and adopts a cross-flow filtration method. The filtration accuracy is 20 nanometers, and the shell material is 316L stainless steel.

[0028] Preferably, the potassium sulfate dissolving tank 1, potassium dihydrogen phosphate dissolving tank 2, urea dissolving tank 3, mixing dissolving tank 4, mixing tank 6 and storage tank 9 are all equipped with a liquid level detector and a pH detector.

[0029] Preferably, the liquid level detector and pH detector are wirelessly connected to the host computer via DCS remote transmission.

[0030] In operation, this device first dissolves potassium sulfate, potassium dihydrogen phosphate, and urea, then transfers them to a mixing and dissolving tank 4 for further mixing and dissolution. The mixture is then conveyed to a plate and frame filter press 5 for solid-liquid separation, removing insoluble impurities. A mixing tank 6 receives the filtrate from the filter press and adds yeast solution in a specific ratio to obtain high-quality organic water-soluble fertilizer. Finally, the fertilizer passes through a precision filter 8 and is stored in a storage tank 9. The solids filtered by the filter press 5 and precision filter 8 are transported via a recycling conveyor belt 12 to a compound fertilizer production line for reuse. The organic water-soluble fertilizer then proceeds to the packaging stage after passing through storage tank 9.

[0031] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. An organic water-soluble fertilizer production apparatus, comprising a potassium sulfate dissolving tank (1), a potassium dihydrogen phosphate dissolving tank (2), and a urea dissolving tank (3), characterized in that: The output ends of the potassium sulfate dissolving tank (1), potassium dihydrogen phosphate dissolving tank (2) and urea dissolving tank (3) are connected to the mixing dissolving tank (4). The output end of the mixing dissolving tank (4) is connected to the filter press (5). The drain end of the filter press (5) is connected to the mixing tank (6). A yeast liquid inlet pipe (7) is connected to the mixing tank (6). The output end of the mixing tank (6) is connected to the precision filter (8). The drain end of the precision filter (8) is connected to the storage tank (9).

2. The organic water-soluble fertilizer production apparatus according to claim 1, characterized in that: The potassium sulfate dissolving tank (1), potassium dihydrogen phosphate dissolving tank (2) and urea dissolving tank (3) are all connected to a feeding device (10) and a water inlet pipe (11).

3. An organic water-soluble fertilizer production apparatus according to claim 1 or 2, characterized in that: The potassium sulfate dissolving tank (1), potassium dihydrogen phosphate dissolving tank (2), urea dissolving tank (3), mixing dissolving tank (4) and mixing tank (6) are all equipped with stirring paddles.

4. The organic water-soluble fertilizer production apparatus according to claim 1, characterized in that: The solid discharge end of the filter press (5) and the precision filter (8) is connected to the recycling conveyor belt (12).

5. The organic water-soluble fertilizer production apparatus according to claim 1, characterized in that: The filter press (5) is a plate and frame filter press.

6. The organic water-soluble fertilizer production apparatus according to claim 1, characterized in that: The potassium sulfate dissolving tank (1), potassium dihydrogen phosphate dissolving tank (2), urea dissolving tank (3), mixing dissolving tank (4), mixing tank (6) and storage tank (9) are made of 316 stainless steel.

7. The organic water-soluble fertilizer production apparatus according to claim 1, characterized in that: The precision filter (8) has a built-in silicon carbide membrane tube and adopts a cross-flow filtration method.

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