Low-dust color steel tile machining and cutting device

By designing the conveying and fixing mechanisms, and combining them with the lead screw and moving block of the processing mechanism, the problem of flexible production in traditional color steel tile cutting devices has been solved, achieving stable cutting and reducing break defects, thereby improving production efficiency and product quality.

CN224209215UActive Publication Date: 2026-05-08HEFEI JINSU INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI JINSU INTELLIGENT TECH CO LTD
Filing Date
2025-06-06
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Traditional color steel tile cutting devices cannot flexibly meet the diverse product demands, resulting in long equipment debugging times and easy deformation and quality defects at the cut edges during the cutting process, affecting the product's appearance and structural strength.

Method used

The conveying and fixing mechanisms are used to fix and transport color steel tiles of different thicknesses. Combined with the lead screw and moving block in the processing mechanism, the cutting component can be moved stably. Cooling and dust suppression liquid is added through the storage box and flexible hose nozzle assembly.

Benefits of technology

It enables stable cutting of color steel tiles of different thicknesses, reduces fracture deformation and quality defects, improves production flexibility and product quality, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224209215U_ABST
Patent Text Reader

Abstract

The utility model discloses a low dust type color steel tile processing cutting device which comprises a main body, a feeding port is clamped in the surface of one side of the main body, the upper surface of the main body is fixedly connected with a conveying mechanism, the upper surface of the main body is fixedly connected with a storage box, one side of the storage box is fixedly connected with a flexible hose, and the other side of the flexible hose is fixedly connected with a cutting mechanism. A spray head assembly is fixedly connected to one end of the flexible hose, a fixing mechanism is movably connected to the position, between the conveying mechanism and the storage box, of the upper surface of the main body, a machining mechanism is fixedly connected into the main body, and a discharging opening is formed in the side, opposite to the feeding opening, of the main body in a clamped mode. According to the structure, color steel tiles with different thicknesses can be effectively fixed and conveyed through the arrangement of the conveying mechanism and the fixing mechanism, so that cutting of the color steel tiles is facilitated, and a cutting assembly fixedly connected to the lower portion can effectively horizontally and stably move through cooperative use of a lead screw and a moving block in the machining mechanism.
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Description

Technical Field

[0001] This utility model relates to the field of color steel tiles, specifically a low-dust color steel tile processing and cutting device. Background Technology

[0002] Color steel roofing sheets are profiled sheets made of color-coated steel plates that are roll-formed into various wave shapes. They are lightweight, high-strength, brightly colored, easy and quick to install, earthquake-resistant, fireproof, rainproof, long-lasting, and require almost no maintenance. They are widely used in the roofing, walls, and interior and exterior wall decoration of industrial and civil buildings, warehouses, special buildings, and large-span steel structure houses.

[0003] Traditional cutting devices have highly fixed mechanical structures and parameter settings, only suitable for processing single models and sizes of color steel roofing sheets, and cannot flexibly meet the diverse and customized product demands of the market. When it is necessary to switch to producing different specifications of color steel roofing sheets, a lot of time and manpower are often required for equipment debugging or even replacement, which greatly restricts the flexible production capacity of the production line. Moreover, existing cutting devices mostly use rigid extrusion or simple linear cutting methods. At the moment of cutting, the strong shearing force can easily cause deformation, curling, and other quality defects at the cut edge of the color steel roofing sheet. These defects not only affect the appearance quality of the color steel roofing sheet, but also weaken its structural strength and waterproof performance. In severe cases, it can even cause the product to fail quality inspection, creating safety hazards for subsequent installation and use. Utility Model Content

[0004] This utility model provides a low-dust color steel tile processing and cutting device. The setting of the conveying mechanism and the fixing mechanism can effectively fix and transport color steel tiles of different thicknesses, thereby facilitating the cutting of color steel tiles. The cooperation of the lead screw and the moving block in the processing mechanism can effectively enable the cutting component fixedly connected below to move horizontally and stably.

[0005] To achieve the above objectives, a low-dust color steel tile processing and cutting device is provided, comprising a main body, an inlet on one side surface of the main body, a conveying mechanism fixedly connected to the upper surface of the main body, a storage tank fixedly connected to the upper surface of the main body, a flexible hose fixedly connected to one side of the storage tank, a nozzle assembly fixedly connected to one end of the flexible hose, a fixing mechanism movably connected to the upper surface of the main body between the conveying mechanism and the storage tank, a processing mechanism fixedly connected inside the main body, and an outlet on the side of the main body opposite to the inlet. The conveying mechanism and fixing mechanism effectively fix and transport color steel tiles of different thicknesses, facilitating the cutting of the color steel tiles. The cooperation of the lead screw and moving block in the processing mechanism effectively enables the horizontal and stable movement of the cutting assembly fixedly connected below. The storage tank, flexible hose, and nozzle assembly allow for the effective addition of different cooling and dust-suppressing liquids.

[0006] According to the aforementioned low-dust color steel tile processing and cutting device, the conveying mechanism includes a support plate, a connecting plate, movable wheels, a conveying wheel, a first motor, and a first cylinder. The lower surface of the first cylinder is fixedly connected to the upper part of the main body, and the output end of the first cylinder is fixedly connected to the upper surface of the support plate. The coordinated use of the cylinder, support plate, connecting plate, and movable wheels in the conveying mechanism can effectively adjust the distance between the movable wheels and the conveying wheel, thereby conveying color steel tiles of different thicknesses.

[0007] According to the aforementioned low-dust color steel tile processing and cutting device, connecting plates are fixedly connected to both ends of the lower surface of the support plate, movable wheels are movably connected to the inner side of the connecting plates, and a conveying wheel is movably connected directly below the movable wheels. A first motor is fixedly connected to one end of the conveying wheel. The combined use of the conveying wheel and the first motor can effectively transmit power.

[0008] According to the aforementioned low-dust color steel tile processing and cutting device, the fixing mechanism includes a movable rod, a return spring, a connecting block, and an auxiliary component. The lower surface of the auxiliary component is fixedly connected to the bottom of the main body. A rubber roller is movably connected inside the auxiliary component. A connecting block is movably connected directly above the rubber roller. The movable rod is fixedly connected to the upper surface of the connecting block. When the color steel tile passes through the distance between two sets of rubber rollers, the movable rod is affected by the thickness of the color steel tile. The movable rod moves vertically upward, simultaneously compressing the return spring on the outer wall of the movable rod. This causes the return spring to react against the color steel tile, effectively fixing it in place.

[0009] According to the aforementioned low-dust color steel tile processing and cutting device, the top end of the movable rod is movably connected to the outer wall of the main body, and a return spring is sleeved on the outer wall of the movable rod. The lower part of the return spring is fixedly connected to the upper surface of the connecting block, and the upper part of the return spring is fixedly connected to the lower surface inside the main body. The return spring effectively fixes the color steel tile.

[0010] According to the aforementioned low-dust color steel tile processing and cutting device, the processing mechanism includes a second motor, a lead screw, a moving block, a second cylinder, a telescopic rod, a third motor, and a gear plate. One end of the lead screw is fixedly connected to the second motor, and the moving block is movably mounted on the outer wall of the lead screw. One end of the upper surface of the moving block is fixedly connected to the second cylinder. The cooperative use of the lead screw and the moving block in the processing mechanism can effectively enable the cutting assembly to move horizontally and stably.

[0011] According to the aforementioned low-dust color steel tile processing and cutting device, a telescopic rod is fixedly connected to the lower surface of the second cylinder, and a third motor is fixedly connected to the lower surface of the telescopic rod. A gear plate is fixedly installed at the output end of the third motor. The combined use of the cylinder and the telescopic rod can effectively adjust the distance between the third motor, the gear plate, and the color steel tile.

[0012] The beneficial effects of this utility model are as follows: the setting of the conveying mechanism and the fixing mechanism can effectively fix and transport color steel tiles of different thicknesses, thereby facilitating the cutting of color steel tiles; the cooperation of the lead screw and the moving block in the processing mechanism can effectively enable the cutting component fixedly connected below to move horizontally and stably; the setting of the storage box, flexible hose and nozzle assembly can effectively add different cooling and dust suppression liquids.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a three-dimensional structural diagram of a low-dust color steel tile processing and cutting device according to the present invention;

[0016] Figure 2 This is a three-dimensional structural schematic diagram of a low-dust color steel tile processing and cutting device according to this utility model from another perspective;

[0017] Figure 3 This is a partial cross-sectional view of a low-dust color steel tile processing and cutting device according to the present invention;

[0018] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0019] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.

[0020] Legend:

[0021] 1. Main body; 2. Feed inlet; 3. Conveying mechanism; 301. Support plate; 302. Connecting plate; 303. Movable wheel; 304. Conveying wheel; 305. First motor; 306. First cylinder; 4. Fixing mechanism; 401. Movable rod; 402. Return spring; 403. Connecting block; 404. Auxiliary components; 5. Storage box; 6. Flexible hose; 7. Discharge port; 8. Nozzle assembly; 9. Processing mechanism; 901. Second motor; 902. Lead screw; 903. Moving block; 904. Second cylinder; 905. Telescopic rod; 906. Third motor; 907. Gear disc. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figures 1 to 4 This utility model discloses a low-dust color steel tile processing and cutting device, which includes a main body 1. A feed inlet 2 is fixedly mounted on one side surface of the main body 1. A conveying mechanism 3 is fixedly connected to the upper surface of the main body 1. A storage box 5 is fixedly connected to the upper surface of the main body 1. A flexible hose 6 is fixedly connected to one side of the storage box 5. A nozzle assembly 8 is fixedly connected to one end of the flexible hose 6. A fixing mechanism 4 is movably connected to the upper surface of the main body 1 between the conveying mechanism 3 and the storage box 5. A processing mechanism 9 is fixedly connected inside the main body 1. A discharge port 7 is mounted on the side of the main body 1 opposite to the feed inlet 2. The conveying mechanism 3 includes a support plate 301, a connecting plate 302, a movable wheel 303, a conveying wheel 304, a first motor 305, and a first cylinder 306. The lower surface of the first cylinder 306 is fixedly connected to the upper part of the main body 1, and the output end of the first cylinder 306 is fixedly connected to the upper surface of the support plate 301.

[0024] Connecting plates 302 are fixedly connected to both ends of the lower surface of the support plate 301. A movable wheel 303 is movably connected to the inner side of the connecting plate 302. A conveying wheel 304 is movably connected directly below the movable wheel 303. A first motor 305 is fixedly connected to one end of the conveying wheel 304. The fixing mechanism 4 includes a movable rod 401, a return spring 402, a connecting block 403, and an auxiliary component 404. The lower surface of the auxiliary component 404 is fixedly connected to the bottom inside the main body 1. A rubber roller is movably connected inside the auxiliary component 404. A connecting block 403 is movably connected directly above the rubber roller. A movable rod 401 is fixedly connected to the upper surface of the connecting block 403. The top end of the movable rod 401 is movably connected to the outer wall of the main body 1. A return spring 402 is sleeved on the outer wall of the movable rod 401. The lower part of the return spring 402 is fixedly connected to the upper surface of the connecting block 403, and the upper part of the return spring 402 is fixedly connected to the lower surface inside the main body 1.

[0025] The processing mechanism 9 includes a second motor 901, a lead screw 902, a moving block 903, a second cylinder 904, a telescopic rod 905, a third motor 906, and a gear plate 907. One end of the lead screw 902 is fixedly connected to the second motor 901. The moving block 903 is movably installed on the outer wall of the lead screw 902. One end of the upper surface of the moving block 903 is fixedly connected to the second cylinder 904. The lower surface of the second cylinder 904 is fixedly connected to the telescopic rod 905. The lower surface of the telescopic rod 905 is fixedly connected to the third motor 906. The output end of the third motor 906 is fixedly installed with the gear plate 907.

[0026] Working principle: The corrugated steel sheet enters the main body 1 through the feed inlet 2. An external power source starts the first motor 305, which drives the conveyor wheel 304 and simultaneously the movable wheel 303. The distance between the movable wheel 303 and the conveyor wheel 304 can be controlled by an external air source to start the first cylinder 306. Under the action of the first cylinder 306, the cylinder moves vertically up and down, facilitating the conveying of corrugated steel sheets of different thicknesses. The corrugated steel sheet then enters between the rubber rollers movably installed in the auxiliary component 404 and the connecting block 403. Under the pressure of the corrugated steel sheet, the connecting block 403 moves vertically upward. The movable rod 401 on the upper surface of the connecting block 403 penetrates the upper surface of the main body 1, simultaneously causing the return spring 402 to... The compression and return spring 402 react on the color steel tile, thus fixing it in place. As needed, an external power and air source are connected to start the second cylinder 904, the third motor 906, and the second motor 901. The second motor 901 drives the lead screw 902 to rotate, and the moving block 903, movably connected to the outer wall of the lead screw 902, moves horizontally, thereby moving the cutting component on one side of the moving block 903. With the combined action of the second cylinder 904 and the telescopic rod 905, the third motor 906 and the toothed disc 907 move vertically up and down, effectively cutting color steel tiles of different thicknesses and sizes. The cutting method of the toothed disc 907 effectively avoids and reduces quality defects such as deformation and curling at the cut.

[0027] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A low-dust color steel tile processing and cutting device, characterized in that, The device includes a main body (1), a feed inlet (2) is provided on one side surface of the main body (1), a conveying mechanism (3) is fixedly connected to the upper surface of the main body (1), a storage box (5) is fixedly connected to the upper surface of the main body (1), a flexible hose (6) is fixedly connected to one side of the storage box (5), a nozzle assembly (8) is fixedly connected to one end of the flexible hose (6), a fixing mechanism (4) is movably connected between the conveying mechanism (3) and the storage box (5) on the upper surface of the main body (1), a processing mechanism (9) is fixedly connected inside the main body (1), and a discharge port (7) is provided on the opposite side of the main body (1) and the feed inlet (2).

2. The low-dust color steel tile processing and cutting device according to claim 1, characterized in that, The conveying mechanism (3) includes a support plate (301), a connecting plate (302), a movable wheel (303), a conveying wheel (304), a first motor (305), and a first cylinder (306). The lower surface of the first cylinder (306) is fixedly connected to the upper part of the main body (1), and the output end of the first cylinder (306) is fixedly connected to the upper surface of the support plate (301).

3. The low-dust color steel tile processing and cutting device according to claim 2, characterized in that, Connecting plates (302) are fixedly connected to both ends of the lower surface of the support plate (301). A movable wheel (303) is movably connected to the inner side of the connecting plate (302). A conveying wheel (304) is movably connected directly below the movable wheel (303). A first motor (305) is fixedly connected to one end of the conveying wheel (304).

4. The low-dust color steel tile processing and cutting device according to claim 1, characterized in that, The fixing mechanism (4) includes a movable rod (401), a return spring (402), a connecting block (403), and an auxiliary component (404). The lower surface of the auxiliary component (404) is fixedly connected to the bottom of the main body (1). A rubber roller is movably connected inside the auxiliary component (404). The connecting block (403) is movably connected directly above the rubber roller. The movable rod (401) is fixedly connected to the upper surface of the connecting block (403).

5. The low-dust color steel tile processing and cutting device according to claim 4, characterized in that, The top end of the movable rod (401) is movably connected to the outer wall of the main body (1). A return spring (402) is sleeved on the outer wall of the movable rod (401). The lower part of the return spring (402) is fixedly connected to the upper surface of the connecting block (403), and the upper part of the return spring (402) is fixedly connected to the lower surface inside the main body (1).

6. The low-dust color steel tile processing and cutting device according to claim 1, characterized in that, The processing mechanism (9) includes a second motor (901), a lead screw (902), a moving block (903), a second cylinder (904), a telescopic rod (905), a third motor (906), and a gear plate (907). One end of the lead screw (902) is fixedly connected to the second motor (901), and the moving block (903) is movably installed on the outer wall of the lead screw (902). One end of the upper surface of the moving block (903) is fixedly connected to the second cylinder (904).

7. The low-dust color steel tile processing and cutting device according to claim 6, characterized in that, A telescopic rod (905) is fixedly connected to the lower surface of the second cylinder (904), and a third motor (906) is fixedly connected to the lower surface of the telescopic rod (905). A gear plate (907) is fixedly installed at the output end of the third motor (906).