Portal frame type stud welding device

Abstract

The utility model relates to the technical field of stud welding, in particular to a portal frame type stud welding device which comprises a track moving mechanism, a supporting frame and a transverse supporting piece, the track moving mechanism and the supporting frame are both arranged on the two sides of the transverse supporting piece, and the supporting frame is connected to the track moving mechanism. The transverse supporting piece is connected to the supporting frame, the welding assembly is connected to the transverse supporting piece to weld a workpiece below the transverse supporting piece, the supporting frame and the crawler belt moving mechanism are arranged at the two ends of the transverse supporting piece to form a free moving type portal frame, and the welding assembly is connected to weld an object to be welded in the portal frame.

Description

Technical Field

[0001] This utility model relates to the field of stud welding technology, specifically to a gantry-type stud welding device. Background Technology

[0002] Stud welding involves welding a column-shaped stud onto a flat plate using a high current. The area of ​​the flat plate must be larger than the welding area of ​​the stud. This reliable and mature technology is used for welding studs, heat sink studs, steam unit screws, and bolts to steel structures. Automated welding can be achieved when the workpiece is fixed or the operating environment is relatively flat.

[0003] At the steel structure production base, I-beams and large tank components that are over 2 meters high are currently welded by welders standing on the steel beams using ladders. Manual welding is slow, and welders have to carry long electrical wires, which is not good for their safety and can easily lead to accidents. In addition, it is not economically efficient. Utility Model Content

[0004] This invention provides a gantry-type stud welding device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A gantry-type stud welding device includes a tracked moving mechanism, a support frame, and a transverse support member. The tracked moving mechanism and the support frame are both located on both sides of the transverse support member. The support frame is connected to the tracked moving mechanism, and the transverse support member is connected to the support frame. A welding assembly is connected to the transverse support member to weld workpieces below it. By adopting this technical solution, the transverse support member, with support frames and the tracked moving mechanism at both ends, forms a freely movable gantry. The welding assembly allows for welding of the workpiece within the gantry.

[0007] Furthermore, the track moving mechanism, support frame, and lateral support are detachably connected. By adopting the above technical solution, the detachable connection facilitates transportation and installation, and the support frame height can be adjusted according to the object being welded.

[0008] Furthermore, the welding assembly includes a robotic arm, a stud welding torch, a power supply mechanism, and an electrical control box for controlling the robotic arm. Both the robotic arm and the power supply mechanism are connected to the transverse support, and the stud welding torch is connected to the end of the robotic arm furthest from the transverse support. By adopting the above technical solution, the robotic arm has a high degree of freedom, welding is convenient, and automation is high.

[0009] Furthermore, the transverse support is equipped with a stud storage assembly for providing studs. The stud storage assembly includes a stud ring assembly machine and a stud magazine, with the output end of the stud ring assembly machine connected to the input end of the stud magazine. By adopting the above technical solution, studs and rings only need to be fed into the stud ring assembly machine, which can then input the studs with the rings into the stud magazine. The robotic arm can then move the welding torch above the stud magazine to retrieve the studs.

[0010] Furthermore, slide rails are provided on both sides of the transverse support member, and sliders are provided on the slide rails. The sliders are connected to the sliders on the long sides of the transverse support member and cover the top of the transverse support member. A robotic arm mounting base is connected to the upper end of the slider, and the robotic arm is mounted on the robotic arm mounting base. The stud welding gun is connected to the free end of the robotic arm. By adopting the above technical solution, the robotic arm can slide on the transverse support member, increasing the welding range.

[0011] Furthermore, an L-shaped hook is suspended at the lower end of the transverse support member, with the upper end of the L-shaped hook fixed to the lower end of the transverse support member, and the stud storage assembly fixed to the lower end of the L-shaped hook. By adopting the above technical solution, the stud storage assembly is set at the lower end of the transverse support member, which facilitates the welding torch in welding and removing studs from the workpiece below the transverse support member.

[0012] Furthermore, the lateral support member has a support plate and a support rod on the side away from the robotic arm. The power supply mechanism and control box are located on the support plate, and a mounting groove is connected to the support rod. A tank chain for installing electrical wires is installed in the mounting groove. By adopting the above technical solution, the tank chain stores and protects the electrical wires.

[0013] Furthermore, the robotic arm, power supply mechanism, and stud reserve assembly are all fixedly connected to the transverse support, and the electrical control box is fixed to one side of the support frame. By adopting the above technical solution, the robotic arm is relatively fixed, and the structure is stable and compact.

[0014] Furthermore, the support frame includes an upper support frame and a lower support frame. The lower end of the lower support frame is detachably connected to the track moving mechanism, and the upper end of the lower support frame is detachably connected to the lower end of the upper support frame. The upper end of the upper support frame is detachably connected to a transverse support member. The lower support frame is H-shaped and vertically connected to the track moving mechanism. The upper support frame is composed of two parallel rods and a connecting rod / cross rod, and the upper support frame is inclined. By adopting the above technical solution, the detachable connection facilitates transportation and installation, and the height of the support frame can be adjusted according to the object being welded.

[0015] Furthermore, the transverse support is equipped with a lifting frame for hoisting the transverse support and welding components, and a robotic arm guardrail for protecting the robotic arm. The lifting frame is a trapezoidal columnar frame structure, and the robotic arm guardrail is generally arc-shaped. By adopting the above technical solution, the lifting frame facilitates the hoisting of the transverse support onto the connecting frame, and the arc-shaped robotic arm guardrail facilitates the rotation of the robotic arm.

[0016] To make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Appendix Figure 1 Embodiment 1 of this utility model provides a three-dimensional representation of a gantry-type stud welding device. Figure 1 ;

[0019] Appendix Figure 2 Embodiment 1 of this utility model provides a three-dimensional representation of a gantry-type stud welding device. Figure 2 ;

[0020] Appendix Figure 3 : A diagram showing the usage state of a gantry-type stud welding device according to Embodiment 1 of this utility model;

[0021] Appendix Figure 4 : A perspective view of a gantry-type stud welding device according to Embodiment 2 of this utility model;

[0022] Appendix Figure 5 : Embodiment 2 of this utility model shows the usage state of a gantry-type stud welding device;

[0023] Reference numerals: 201, Tracked movement mechanism; 202, Lateral support; 2021, Slide rail; 2022, Slider; 2023, L-shaped hook; 2024, Support plate; 2025, Support rod; 2026, Mounting slot; 2027, Tank track; 203, Robotic arm; 2031, Robotic arm mounting base; 204, Stud welding torch; 206, Support frame; 207, Electrical control box; 209, Power supply mechanism; 2061, Upper support frame; 2062, Lower support frame; 21, Lifting frame; 31, Robotic arm guardrail. Detailed Implementation

[0024] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0025] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature. Example 1

[0026] like Figure 1-2 As shown, a gantry-type stud welding device includes a track moving mechanism 201, a support frame 206, a transverse support member 202, and a welding assembly. The track moving mechanism 201 and the support frame 206 are both located on both sides of the transverse support member 202. The support frame 206 is connected to the track moving mechanism 201, and the transverse support member 202 is connected to the support frame 206. The track moving mechanism 201 and the support frame 206 are detachably connected. The detachable track moving mechanism 201, support frame 206, and transverse support member 202 reduce the space occupied during transportation and storage, facilitating transport and storage. Installation is only required when needed.

[0027] like Figure 1-2As shown, the transverse support member 202 has slide rails 2021 on both long sides, and sliders 2022 are provided on the slide rails 2021. The sliders 2022 are connected to the slide rails 2021 on both long sides of the transverse support member 202 and cover the top of the transverse support member 202. The welding assembly includes a robotic arm 203, a stud welding torch 204, a power supply mechanism 209, and an electrical control box 207 for controlling the robotic arm 203. A robotic arm mounting base 2031 is connected to the upper end of the slider 2022, and the robotic arm 203 is mounted on the robotic arm mounting base 2031. The stud welding torch 204 is connected to the free end of the robotic arm 203. Multiple robotic arms 203 can be provided on the slide rails 2021. In this embodiment, two are preferred. Each robotic arm 203 is provided with a corresponding slider 2022 and robotic arm mounting base 2031, and each robotic arm 203 is connected to a welding torch 204.

[0028] like Figure 1-2 As shown, the lower end of the transverse support 202 is connected to a stud storage assembly, and an L-shaped hook 2023 is suspended from the lower end of the transverse support 202. The upper end of the L-shaped hook 2023 is fixed to the lower end of the transverse support 202, and the lower end of the L-shaped hook 2023 is provided with a stud storage assembly. The stud storage assembly includes a stud ceramic ring assembly machine and a stud magazine. The output end of the stud ceramic ring assembly machine is connected to the input end of the stud magazine. L-shaped hooks 2023 and stud storage assemblies are suspended on both sides of the lower end of the transverse support 202, providing studs to the welding torches 204 of the two robotic arms 203 respectively.

[0029] like Figure 1-2 As shown, the lateral support member 202 has a support plate 2024 and a support rod 2025 on the side away from the robotic arm. The power supply mechanism 209 and the electrical control box 207 are located on the support plate 2024. A mounting groove 2026 is connected to the support rod 2025, and a tank chain 2027 for installing wires is installed in the mounting groove 2026. When welding components are being welded, the robotic arm slides left and right, and its wires are also dragged left and right. The tank chain 2027 is used to collect the wires, preventing them from being damaged and protecting them. Example 2

[0030] like Figure 3 As shown, a gantry-type stud welding device includes a track moving mechanism 201, a support frame 206, a transverse support member 202, and a welding assembly. The track moving mechanism 201 and the support frame 206 are both disposed on both sides of the transverse support member 202. The support frame 206 is connected to the track moving mechanism 201, and the transverse support member 202 is connected to the support frame 206.

[0031] like Figure 3As shown, the welding assembly includes a robotic arm 203, a stud welding torch 204, a power supply mechanism 209, and an electrical control box 207 for controlling the robotic arm 203. The robotic arm 203 and the power supply mechanism 209 are both connected to the transverse support member 202. The stud welding torch 204 is connected to the end of the robotic arm 203 away from the transverse support member 202. The robotic arm 203, the power supply mechanism 209, and the stud reserve assembly are all fixedly connected to the transverse support member 202. The electrical control box 207 is fixed to one side of the support frame. The robotic arm is fixed to the transverse support member 202, and its length can laterally cover the workpiece below the transverse support member, driving the stud welding torch 204 to weld the welding points of the workpiece.

[0032] like Figure 3 As shown, the support frame includes an upper support frame 2061 and a lower support frame 2062. The lower end of the lower support frame 2062 is detachably connected to the track moving mechanism 201, and the upper end of the lower support frame 2062 is detachably connected to the lower end of the upper support frame 2061. The upper end of the upper support frame 2061 is detachably connected to the transverse support member 202. The lower support frame 2062 is H-shaped and is vertically connected to the track moving mechanism 201. The upper support frame 2061 is composed of two parallel rods and two intersecting rods connected together, and the upper support frame 2061 is inclined.

[0033] like Figure 3 As shown, a lifting frame 21 is provided on the transverse support member 202. The lifting frame 21 is a trapezoidal columnar frame structure. The lifting frame 21 includes a lower rectangular frame, an upper rectangular frame, and connecting rods. The four corners of the lower rectangular frame are fixedly connected to the four corners of the transverse support member 202. The width of the upper rectangular frame is smaller than the width of the lower connecting frame, and the length of the upper rectangular frame is equal to the length of the lower rectangular frame. The upper and lower rectangular frames are fixedly connected by connecting rods. The transverse support member 202 is also provided with a robotic arm guardrail 31 for protecting the robotic arm 203. The robotic arm guardrail 31 is generally arc-shaped.

[0034] During welding, the moving track mechanism 201 guides the gantry-type stud welding device through the workpiece. The robotic arm 203 then loads the stud welding torch 204 with the studs and aligns it with the welding point, allowing welding to commence. The gantry-type stud welding device is suitable for welding extra-long workpieces. The track mechanism 202 enables the welding device to gradually weld on the extra-long workpiece until all welding points are completed.

[0035] The stud welding torch 204 is equipped with a laser receiver, and a laser emitter can be installed on or outside the workpiece to emit laser light above the welding point. When the laser receiver of the stud welding torch 204 receives the laser light emitted by the laser emitter, and the stud welding torch 204 is positioned above the welding point, the stud welding torch 204 can be started to perform welding.

[0036] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A gantry-type stud welding device, characterized in that, It includes a track moving mechanism (201), a support frame (206), and a transverse support (202). The track moving mechanism and the support frame are both located on both sides of the transverse support (202). The support frame is connected to the track moving mechanism, and the transverse support (202) is connected to the support frame. A welding assembly is connected to the transverse support (202) to weld the workpiece below the transverse support (202).

2. The gantry-type stud welding device according to claim 1, characterized in that, The track moving mechanism (201), support frame (206) and transverse support (202) are all detachably connected.

3. The gantry-type stud welding device according to claim 2, characterized in that, The welding assembly includes a robotic arm (203), a stud welding torch (204), a power supply mechanism (209), and an electrical control box (207) for controlling the robotic arm (203). The robotic arm (203) and the power supply mechanism (209) are both connected to the transverse support (202), and the stud welding torch (204) is connected to the end of the robotic arm (203) away from the transverse support (202).

4. The gantry-type stud welding device according to claim 3, characterized in that, The transverse support (202) is provided with a stud reserve assembly for providing studs. The stud reserve assembly includes a stud ceramic ring assembly machine and a stud magazine. The output end of the stud ceramic ring assembly machine is connected to the input end of the stud magazine.

5. The gantry-type stud welding device according to claim 4, characterized in that, The transverse support member (202) is provided with slide rails (2021) on both sides. The slide rails (2021) are provided with sliders (2022). The sliders (2022) are connected to the sliders (2022) on the long sides of the transverse support member (202) and cover the top of the transverse support member (202). The upper end of the sliders (2022) is connected to a robotic arm mounting base (2031). The robotic arm (203) is mounted on the robotic arm mounting base (2031).

6. The gantry-type stud welding device according to claim 5, characterized in that, An L-shaped hook (2023) is suspended at the lower end of the transverse support (202). The upper end of the L-shaped hook (2023) is fixed to the lower end of the transverse support (202), and the stud reserve assembly is fixed to the lower end of the L-shaped hook (2023).

7. The gantry-type stud welding device according to claim 6, characterized in that, The lateral support member (202) has a support plate (2024) and a support rod (2025) on the side away from the robotic arm. The power supply mechanism (209) and the electrical control box (207) are located on the support plate (2024). The support rod (2025) is connected to a mounting groove (2026). A tank chain (2027) for installing wires is installed in the mounting groove (2026).

8. The gantry-type stud welding device according to claim 3, characterized in that, The robotic arm (203), power supply mechanism (209) and stud reserve assembly are all fixedly connected to the transverse support (202), and the electrical control box (207) is fixed to one side of the support frame.

9. The gantry-type stud welding device according to claim 8, characterized in that, The support frame includes an upper support frame (2061) and a lower support frame (2062). The lower end of the lower support frame (2062) is detachably connected to the track moving mechanism (201). The upper end of the lower support frame (2062) is detachably connected to the lower end of the upper support frame (2061). The upper end of the upper support frame (2061) is detachably connected to the transverse support member (202). The lower support frame (2062) is "H" shaped and is vertically connected to the track moving mechanism (201). The upper support frame (2061) is composed of two parallel rods and a connecting rod cross rod. The upper support frame (2061) is inclined.

10. The gantry-type stud welding device according to claim 7, characterized in that, The transverse support (202) is provided with a hoisting frame (21) for hoisting the transverse support (202) and welding components and a robotic arm guardrail (31) for protecting the robotic arm (203). The hoisting frame (21) is a trapezoidal column frame structure, and the robotic arm guardrail (31) is arc-shaped.

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