Premixing type pulp beverage filling machine
By designing a premixed fruit pulp beverage filling machine, a cylinder push rod and piston assembly are used to achieve quantitative filling of fruit pulp beverages, solving the clogging problem caused by fruit pulp sedimentation and ensuring consistent filling volume and stable conveying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ACE-FILLING (SUZHOU) PACKAGING MASCH CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-08
AI Technical Summary
Existing fruit pulp beverage filling machines are prone to clogging of the discharge port due to fruit pulp sedimentation during the filling process, making it impossible to achieve effective quantitative filling.
The premixed fruit pulp beverage filling machine uses a cylinder to drive the push rod and piston to move inside the metering cylinder, precisely controlling the amount of fruit pulp beverage. It also uses a limit component to ensure stable delivery of empty bottles and prevent fruit pulp particles from clogging the bottle.
It enables precise control of the filling volume of fruit pulp beverages, prevents fruit pulp particles from clogging, and ensures the consistency of the volume of each bottle and the stability of transportation.
Smart Images
Figure CN224212385U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beverage filling equipment, and in particular to a premixed fruit pulp beverage filling machine. Background Technology
[0002] Filling machines are a small category of packaging machines. From the perspective of packaging materials, they can be divided into liquid filling machines, paste filling machines, powder filling machines, and granule filling machines. Beverage filling machines mainly fill beverages placed in storage tanks into beverage bottles through discharge holes. Fruit drinks sometimes add fruit pieces for flavor enhancement. Because fruit pieces are granular and generally either suspended in the liquid or settle at the bottom;
[0003] Then, when filling fruit pulp beverages, the empty bottles are placed on a conveyor belt, transported to the filling port, and then the feeding port is opened to fill the empty bottles with fruit pulp beverages.
[0004] In existing technologies, some fruit pulp beverage filling machines, during actual use, cause fruit pulp to settle and easily clog the outlet when filling empty bottles through the filling port, making it impossible to effectively prevent clogging and quantitatively fill fruit pulp beverages. Therefore, in order to address the above-mentioned problems, a premixed fruit pulp beverage filling machine is proposed. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a premixed fruit pulp beverage filling machine, which aims to improve the problem that existing technologies cannot effectively prevent clogging and quantitatively fill fruit pulp beverages.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a premixed fruit pulp beverage filling machine, comprising two baffles, a conveyor belt disposed on a close side of the two baffles, a fixed plate fixedly connected to the outside of one of the baffles, a filling pipe fixedly connected to the top of the fixed plate, a conveying pipe fixedly connected to the top of the filling pipe, a baffle slidably connected inside the conveying pipe, a limiting groove formed inside the baffle, a storage cylinder fixedly connected to the top of the conveying pipe, a driving power assembly fixedly connected to the top of the storage cylinder, a connecting pipe fixedly connected to the outside of the conveying pipe, a metering cylinder fixedly connected to the outside of the connecting pipe, a pulling drive assembly fixedly connected to the top of the metering cylinder, a piston fixedly connected to the outside of the drive assembly, two sealing rings fixedly connected to the outside of the piston, and a limiting assembly for pushing empty bottles fixedly connected to the outside of one of the baffles.
[0007] As a further description of the above technical solution:
[0008] The power assembly includes a cylinder, the bottom of which is fixedly connected to the top of the storage cylinder, and a push rod is fixedly connected to the drive end of the cylinder.
[0009] As a further description of the above technical solution:
[0010] The drive assembly includes a second cylinder, the bottom of which is fixedly connected to the top of the metering cylinder, and a second push rod is fixedly connected to the drive end of the second cylinder.
[0011] As a further description of the above technical solution:
[0012] The limiting assembly includes a cylinder three, which is externally fixedly connected to the outside of one of the baffles. A push plate is fixedly connected to the drive end of the cylinder three, and a limiting block is fixedly connected to the top of the push plate. A grooved block is fixedly connected to the outside of the other baffle.
[0013] As a further description of the above technical solution:
[0014] The baffle has two sliding pillars inside, and springs are sleeved on the outside of the sliding pillars. A connecting plate is fixedly connected to the outside of the two sliding pillars, and an arc-shaped plate is fixedly connected to the outside of the connecting plate.
[0015] As a further description of the above technical solution:
[0016] The top of the baffle is fixedly connected to the bottom of the power assembly, and the outside of the baffle is slidably connected to the inside of the storage cylinder.
[0017] As a further description of the above technical solution:
[0018] One side of the spring is fixedly connected to the inside of the baffle, and the other side of the spring is fixedly connected to the outside of the connecting plate.
[0019] As a further description of the above technical solution:
[0020] The piston is externally slidably connected to the inside of the metering cylinder, and the sealing ring is externally slidably connected to the inside of the metering cylinder.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, the movement of the push rod and piston driven by the second cylinder in the metering cylinder is first drawn into the metering cylinder, and then the fruit pulp beverage in the metering cylinder is squeezed into the conveying pipe and finally filled into the empty bottle. This can accurately control the amount of fruit pulp beverage filled each time, ensure the consistency of the capacity of each bottle of beverage, and at the same time prevent the fruit pulp from clogging the pipe.
[0023] 2. In this invention, during the empty bottle conveying process, two arc-shaped plates, under the action of sliding columns, springs, and connecting plates, compress and limit the empty bottles, ensuring that the empty bottles remain in the middle position at the top of the conveyor belt. This effectively prevents the empty bottles from shifting, tipping, or colliding during conveying, thus guaranteeing the stability of the empty bottle conveying process. Attached Figure Description
[0024] Figure 1 This is a perspective view of a premixed fruit pulp beverage filling machine proposed in this utility model;
[0025] Figure 2 This is a schematic diagram of the filling pipe structure of a premixed fruit pulp beverage filling machine proposed in this utility model;
[0026] Figure 3 This is a schematic diagram of the fixed plate structure of a premixed fruit pulp beverage filling machine proposed in this utility model;
[0027] Figure 4 This is a schematic diagram of the limiting block structure of a premixed fruit pulp beverage filling machine proposed in this utility model;
[0028] Figure 5 for Figure 4 Enlarged view of point A in the middle.
[0029] Legend:
[0030] 1. Baffle; 2. Conveyor belt; 3. Fixing plate; 4. Filling pipe; 5. Conveying pipe; 6. Baffle column; 7. Restricting groove; 8. Storage cylinder; 9. Cylinder 1; 10. Push rod 1; 11. Connecting pipe; 12. Metering cylinder; 13. Cylinder 2; 14. Push rod 2; 15. Piston; 16. Sealing ring; 17. Cylinder 3; 18. Push plate; 19. Limiting block; 20. Grooved block; 21. Sliding column; 22. Spring; 23. Connecting plate; 24. Arc plate. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figures 1 to 3As shown, one embodiment of this utility model provides a premixed fruit pulp beverage filling machine, including two baffles 1. A conveyor belt 2 is provided on one of the adjacent sides of the two baffles 1. A fixing plate 3 is fixedly connected to the outside of one of the baffles 1. The fixing plate 3 is firmly fixed to the baffle 1 to ensure that the filling tube 4 will not be displaced or shaken due to external forces during operation. The filling tube 4 is fixedly connected to the top of the fixing plate 3. The filling tube 4 allows the fruit pulp beverage to flow out smoothly and be evenly filled into the empty bottle. The top of the filling tube 4 is fixedly connected to a conveying pipe 5. The conveying pipe 5 can meet the conveying flow requirements of the fruit pulp beverage, and the connection between the conveying pipe 5 and the filling tube 4 is well sealed to prevent beverage leakage.
[0033] A baffle 6 is slidably connected inside the conveying pipe 5, allowing for smooth and unobstructed sliding within the pipe. The top of the baffle 6 is fixedly connected to the bottom of the power assembly, while its exterior is slidably connected to the inside of the storage cylinder 8. The baffle 6 fits tightly against the inner wall of the storage cylinder 8, preventing beverage from flowing into the conveying pipe 5 from the storage cylinder 8 when not in a filling state. A limiting groove 7 is provided inside the baffle 6, forming a precise beverage flow channel with the connecting pipe 11, ensuring the beverage flows along a predetermined path. The smooth inner wall of the limiting groove 7 facilitates rapid beverage flow. The top of the conveying pipe 5 is fixedly connected to the storage cylinder 8, which has a capacity sufficient to fill a certain number of empty bottles. The top opening of the storage cylinder 8 is tightly connected to the power assembly, preventing beverage spillage.
[0034] A driving power assembly is fixedly connected to the top of the storage cylinder 8. The power assembly includes a cylinder 9, which serves as the power source for pushing the baffle 6. The bottom of the cylinder 9 is fixedly connected to the top of the storage cylinder 8. A push rod 10 is fixedly connected to the driving end of the cylinder 9. The connection between the push rod and the cylinder 9 is firm, which can ensure the effective transmission of the thrust. A connecting pipe 11 is fixedly connected to the outside of the conveying pipe 5, which can tightly connect the metering cylinder 12 and the conveying pipe 5. The internal channel of the connecting pipe 11 is unobstructed, which can ensure the rapid transfer of beverage between the two.
[0035] A metering cylinder 12 is fixedly connected to the outside of the connecting pipe 11. A driving assembly for pulling is fixedly connected to the top of the metering cylinder 12. The driving assembly includes a second cylinder 13, which serves as the power source for driving the piston 15 within the metering cylinder 12. The bottom of the second cylinder 13 is fixedly connected to the top of the metering cylinder 12. A second push rod 14 is fixedly connected to the driving end of the second cylinder 13. The length and diameter of the second push rod 14 meet the requirements for accurately driving the piston 15 within the metering cylinder 12 under the drive of the second cylinder 13. Its connection with the second cylinder 13 and the piston 15 is firm, ensuring effective force transmission. The piston 15 is fixedly connected to the outside of the driving assembly. The piston 15 has good sliding sealing within the metering cylinder 12. Two sealing rings 16 are fixedly connected to the outside of the piston 15. The sealing rings 16 are made of a material with good elasticity and sealing performance, which can tightly fit against the inner wall of the metering cylinder 12, preventing beverage leakage from its edges during the movement of the piston 15 and ensuring the metering accuracy of the metering cylinder 12.
[0036] Reference Figures 4 to 5 As shown, a limiting component for pushing an empty bottle is fixedly connected to the outside of one of the baffles 1. The limiting component includes a cylinder 17. The fixed position of the cylinder 17 on the baffle 1 is reasonable, which can accurately apply force to the push plate 18, and the output force of the cylinder 17 can meet the requirement of effectively limiting the empty bottle by pushing the limiting block 19. The cylinder 17 is fixedly connected to the outside of one of the baffles 1, and the drive end of the cylinder 17 is fixedly connected to the push plate 18. The area and shape of the push plate 18 can evenly transmit the thrust of the cylinder 17 to the limiting block 19.
[0037] The connection between the push plate 18 and the cylinder 17 and the limiting block 19 is firm. The top of the push plate 18 is fixedly connected to the limiting block 19. The shape of the limiting block 19 matches the grooved block 20, which can accurately limit the empty bottle and prevent the bottle from shifting during the filling process. The surface of the limiting block 19 is smooth and will not cause scratch damage to the bottle. Another baffle 1 is fixedly connected to the outside of the grooved block 20. The groove shape of the grooved block 20 matches the shape of the limiting block 19, which together can form a stable empty bottle limiting space. The grooved block 20 is firmly and reliably fixed on the baffle 1 and will not shift due to external force.
[0038] Two sliding pillars 21 are internally connected to the baffle 1. Springs 22 are sleeved on the outside of each sliding pillar 21. The elastic coefficient of the springs 22 can be adjusted according to the compression and limiting requirements of the curved plate 24 on the empty bottle, ensuring that appropriate elastic force is provided when the empty bottle passes through, allowing the curved plate 24 to make tight contact with the empty bottle. The springs 22 are also made of a material with good elastic recovery performance and durability. One side of the springs 22 is fixedly connected to the inside of the baffle 1, and the other side is fixedly connected to the outside of the connecting plate 23. The connecting plate 23 is fixedly connected to the outside of the two sliding pillars 21. The structural strength of the connecting plate 23 can withstand the elastic force of the springs 22 and the compression force of the empty bottle. An curved plate 24 is fixedly connected to the outside of the connecting plate 23. The shape of the curved plate 24 is adapted to the shape of the empty bottle, allowing for gentle compression and limiting of the empty bottle under the action of the springs 22, keeping the empty bottle always in the middle position at the top of the conveyor belt 2. Furthermore, the surface of the curved plate 24 is smooth, preventing scratch damage to the empty bottle.
[0039] Working principle: When filling fruit pulp beverage, the empty bottles to be filled are first transported to the bottom of the fixed plate 3 by the conveyor belt 2. Then, the limit block 19 is pushed by the cylinder 3 17 in conjunction with the push plate 18, so that the limit block 19 and the grooved block 20 cooperate to limit and fix the empty bottle. Then, the cylinder 1 9 is activated, so that the cylinder 1 9 pushes the push rod 10, so that the push rod 10 slides into the inside of the conveying pipe 5. At the same time, the limiting groove 7 and the connecting pipe 11 form a flow channel for fruit pulp beverage. Then, the cylinder 2 13 is activated, so that the cylinder 2 13 drives the push rod 2 14 and the piston 15 to slide upward, so that the fruit pulp beverage is sucked into the inside of the metering cylinder 12 from the connecting pipe 11. Then, the sealing ring 16 seals the piston 15 and the metering cylinder 12.
[0040] Then, after the empty bottle is fixed in place, cylinder 9 drives push rod 10 and stop 6 to slide upward from inside the conveying pipe 5, so that the limiting groove 7 is not connected to the connecting pipe 11, while connecting pipe 11 and conveying pipe 5 are connected. Then, cylinder 13 pushes push rod 14 and piston 15, so that piston 15, in conjunction with sealing ring 16, squeezes the fruit pulp beverage inside metering cylinder 12 into the conveying pipe 5. At the same time, the beverage is diverted into the empty bottle through conveying pipe 5 and filling pipe 4, thereby achieving the effect of preventing fruit pulp particles inside the beverage from causing blockage during filling and achieving quantitative filling during filling.
[0041] Then, when the empty bottle is being conveyed, it will pass between two arc-shaped plates 24. The sliding column 21, in conjunction with the spring 22 and the connecting plate 23, pushes the arc-shaped plate 24, causing the arc-shaped plate 24 to squeeze and limit the empty bottle, thus keeping the empty bottle in the middle of the top of the conveyor belt 2, thereby completing the limiting process of the empty bottle.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A premixed fruit pulp beverage filling machine, comprising two baffles (1), characterized in that: A conveyor belt (2) is provided on one side of each of the two baffles (1). A fixing plate (3) is fixedly connected to the outside of one of the baffles (1). A filling pipe (4) is fixedly connected to the top of the fixing plate (3). A conveying pipe (5) is fixedly connected to the top of the filling pipe (4). A baffle post (6) is slidably connected inside the conveying pipe (5). A limiting groove (7) is provided inside the baffle post (6). A storage cylinder (8) is fixedly connected to the top of the conveying pipe (5). The top of the storage cylinder (8) is... The conveying pipe (5) is fixedly connected to a power component for driving. A connecting pipe (11) is fixedly connected to the outside of the conveying pipe (5). A metering cylinder (12) is fixedly connected to the outside of the connecting pipe (11). A pulling drive component is fixedly connected to the top of the metering cylinder (12). A piston (15) is fixedly connected to the outside of the drive component. Two sealing rings (16) are fixedly connected to the outside of the piston (15). One of the baffles (1) is fixedly connected to a limiting component for pushing the empty bottle.
2. The premixed fruit pulp beverage filling machine according to claim 1, characterized in that: The power assembly includes a cylinder (9), the bottom of which is fixedly connected to the top of the storage cylinder (8), and a push rod (10) is fixedly connected to the drive end of the cylinder (9).
3. The premixed fruit pulp beverage filling machine according to claim 1, characterized in that: The drive assembly includes a second cylinder (13), the bottom of which is fixedly connected to the top of the metering cylinder (12), and a second push rod (14) is fixedly connected to the drive end of the second cylinder (13).
4. The premixed fruit pulp beverage filling machine according to claim 1, characterized in that: The limiting assembly includes a cylinder three (17), the cylinder three (17) is fixedly connected to the outside of one of the baffles (1), the driving end of the cylinder three (17) is fixedly connected to a push plate (18), the top of the push plate (18) is fixedly connected to a limiting block (19), and the outside of the other baffle (1) is fixedly connected to a grooved block (20).
5. A premixed fruit pulp beverage filling machine according to claim 1, characterized in that: The baffle (1) has two sliding columns (21) inside, and springs (22) are sleeved on the outside of the sliding columns (21). A connecting plate (23) is fixedly connected to the outside of the two sliding columns (21), and an arc plate (24) is fixedly connected to the outside of the connecting plate (23).
6. A premixed fruit pulp beverage filling machine according to claim 1, characterized in that: The top of the baffle (6) is fixedly connected to the bottom of the power assembly, and the outside of the baffle (6) is slidably connected to the inside of the storage cylinder (8).
7. A premixed fruit pulp beverage filling machine according to claim 5, characterized in that: One side of the spring (22) is fixedly connected to the inside of the baffle (1), and the other side of the spring (22) is fixedly connected to the outside of the connecting plate (23).
8. A premixed fruit pulp beverage filling machine according to claim 1, characterized in that: The piston (15) is externally slidably connected to the inside of the metering cylinder (12), and the sealing ring (16) is externally slidably connected to the inside of the metering cylinder (12).