Totally-closed zero-leakage FRP air valve
By designing the linkage and sealing components of the fully enclosed, zero-leakage FRP air valve, the problems of motor redundancy and insufficient sealing in prefabricated pumping stations are solved, achieving efficient drive and zero leakage of the air valve, and reducing equipment costs and maintenance difficulty.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU GE SAI TE ENVIRONMENT MACHINE
- Filing Date
- 2025-07-01
- Publication Date
- 2026-05-08
AI Technical Summary
Existing air valves in prefabricated pumping stations suffer from problems such as redundant motors, complex control systems, and poor sealing performance, resulting in high equipment costs, difficult maintenance, and insufficient sealing.
The fully enclosed, zero-leakage FRP air valve uses a linkage component to drive multiple sets of blades, reducing the number of motors. Combined with a sealing component, a sealing structure is set between the blades and the valve body to ensure smooth blade rotation without leakage.
It achieves efficient drive, precise control and zero leakage of air valves, reduces equipment procurement and maintenance costs, improves sealing performance, and provides technical support for the safe operation of prefabricated pumping stations.
Smart Images

Figure CN224214716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of air valve devices, specifically a fully sealed, zero-leakage FRP air valve. Background Technology
[0002] In the field of modern prefabricated pumping stations, the operation of internal equipment generates heat, moisture, and harmful gases such as hydrogen sulfide and methane. To ensure stable equipment operation and personnel safety, stringent requirements are placed on the airtightness, adjustment accuracy, and driving efficiency of the air valves.
[0003] Existing air valves mostly use a multi-blade design, and each set of blades requires an independent drive motor for opening. This structure results in redundant motors, significantly increasing equipment procurement costs and the complexity of the control system, leading to high maintenance difficulty and costs. On the other hand, while traditional air valves emphasize sealing when the valve body is closed, they lack sealing structures at blade connections and in the dynamic contact area between the blades and the valve body. When the valve body is closed, airflow inside the prefabricated pumping station can easily leak through the gaps between the multiple sets of blades and between the multiple sets of blades and the valve body, reducing the sealing effect when the air valve is closed. To address the shortcomings of existing technology, we propose a fully sealed, zero-leakage FRP air valve to solve the above problems. Utility Model Content
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: a fully sealed, zero-leakage FRP air valve, comprising a valve body, wherein a blade body is provided inside the valve body, and a rotary motor is provided on the top of the valve body. The rotary motor drives the blade body to rotate and is connected inside the valve body. The blade body is composed of a first blade, a second blade, and a third blade. The first blade, the second blade, and the third blade form a circle, and their outer walls are respectively attached to the inner peripheral wall of the valve body. The second blade and the third blade are respectively located on both sides of the first blade, and their outer walls are respectively attached to the outer walls of both sides of the first blade.
[0005] The valve body is provided with a linkage component at the top. The linkage component links multiple sets of blades with a rotary motor. The linkage component simultaneously drives multiple sets of blades to rotate and connect inside the valve body. The valve body is provided with a sealing component inside. The sealing component performs sealing operations between multiple sets of blades and between multiple sets of blades and the valve body.
[0006] Preferably, blade shaft one, blade shaft two, and blade shaft three are fixedly installed in the middle part of the first blade, the second blade, and the third blade, respectively. The bottom ends of blade shaft one, blade shaft two, and blade shaft three are rotatably connected to the bottom of the valve body, and the top ends of blade shaft one, blade shaft two, and blade shaft three pass through the top of the valve body and are connected to the linkage assembly.
[0007] Preferably, a fixing frame is fixedly installed on the top of the valve body, and the linkage component is installed inside the fixing frame.
[0008] Preferably, the linkage assembly includes a linkage rack, a transmission gear, a first limiting plate, and a second limiting plate. The linkage rack slides along the length direction of the fixed frame, and the first limiting plate and the second limiting plate are respectively fixedly installed on the outer walls of both sides of the linkage rack.
[0009] Preferably, the multiple sets of transmission gears mesh on one side of the linkage rack, and the multiple sets of transmission gears are equidistantly distributed, and the multiple sets of transmission gears are fixedly connected to blade shaft one, blade shaft two and blade shaft three respectively.
[0010] Preferably, the rotary motor is fixedly mounted on the top of the fixed frame, and the output end of the rotary motor is fixedly connected to a set of transmission gears.
[0011] Preferably, the sealing assembly includes a first semi-ring plate, a second semi-ring plate, a first rectangular plate, and a second rectangular plate. The first semi-ring plate and the second semi-ring plate are respectively fixedly installed on the inner walls of both sides of the valve body and are located on both sides of the blade body.
[0012] Preferably, the first rectangular plate and the second rectangular plate are fixedly installed on the outer walls of the second blade and the third blade, respectively, and are located on both sides of the blade body. The first semi-ring plate and the first rectangular plate are on the same side, and the second semi-ring plate and the second rectangular plate are on the same side.
[0013] This utility model discloses a fully enclosed, zero-leakage FRP (fiberglass reinforced plastic) air valve, which has the following beneficial effects: This fully enclosed, zero-leakage FRP air valve uses a linkage component to link the rotating motor and multiple sets of blades, avoiding the need for a separate drive motor for each set of blades, reducing the number of motors and the complexity of the control system, and lowering equipment procurement and installation costs. When multiple sets of blades rotate in linkage, the overall rotational inertia distribution is more uniform, enabling rapid opening and closing, and precise adjustment of blade opening to control airflow or fluid flow. Simultaneously, a sealing component is installed, with multiple sealing plates arranged according to the rotation direction of the multiple sets of blades. When the valve body is closed, the sealing plates can tightly adhere to the blade edges, preventing media leakage from the gap between the blades and the valve body, thus improving sealing performance. While ensuring sealing at the connection points of multiple sets of blades and the connection points between the multiple sets of blades and the valve body, it does not affect the rotation of the multiple sets of blades. In prefabricated pumping stations, it achieves the goals of efficient drive, precise control, and zero leakage, providing technical support for the intelligent and safe operation of prefabricated pumping stations. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the multi-blade closing linkage assembly structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the multi-blade opening linkage assembly structure of this utility model;
[0018] Figure 4 This is a sectional view of the top of the valve body of this utility model;
[0019] Figure 5 This is a schematic diagram showing the installation positions of the multi-blade opening and sealing assembly of this utility model;
[0020] Figure 6 This is a schematic diagram showing the installation positions of the multiple sets of blades and sealing components of this utility model.
[0021] In the diagram: 1. Valve body; 2. Blade body; 21. First blade; 211. Blade shaft one; 22. Second blade; 221. Blade shaft two; 23. Third blade; 231. Blade shaft three; 3. Rotary motor; 4. Linkage assembly; 41. Linkage rack; 42. Transmission gear; 43. First limiting plate; 44. Second limiting plate; 5. Sealing assembly; 51. First semi-ring plate; 52. Second semi-ring plate; 53. First rectangular plate; 54. Second rectangular plate; 6. Fixing frame. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0024] This utility model embodiment discloses a fully sealed, zero-leakage FRP air valve.
[0025] According to the appendix Figure 1-6 As shown, the device includes a valve body 1, which is mainly made of fiberglass. Inside the valve body 1, there is a blade body 2. A rotary motor 3 is installed on the top of the valve body 1. The rotary motor 3 drives the blade body 2 to rotate and is connected inside the valve body 1. The blade body 2 is composed of a first blade 21, a second blade 22, and a third blade 23. The first blade 21, the second blade 22, and the third blade 23 form a circle, and their outer walls are respectively attached to the inner circumferential wall of the valve body 1. The second blade 22 and the third blade 23 are located on both sides of the first blade 21, and their outer walls are respectively attached to the outer walls on both sides of the first blade 21. During use, the valve body 1 mainly plays the role of controlling airflow, regulating ventilation volume, and ensuring the safe operation of equipment in the prefabricated pumping station. The prefabricated pumping station usually contains equipment such as water pumps and motors, which generate heat, moisture, and potentially harmful gases during operation. By opening or closing the air valve, the airflow direction of the ventilation system can be controlled to ensure air circulation in the pumping station and avoid the accumulation of gas that may cause safety hazards.
[0026] A linkage component 4 is provided on the top of the valve body 1. The linkage component 4 links multiple sets of blades with the rotary motor 3. The linkage component 4 simultaneously drives multiple sets of blades to rotate and connect inside the valve body 1. A sealing component 5 is provided inside the valve body 1. The sealing component 5 seals between multiple sets of blades and between multiple sets of blades and the valve body 1. By starting the rotary motor 3, multiple sets of blades can rotate simultaneously inside the valve body 1 with the cooperation of the linkage component 4, thereby enabling the opening of multiple sets of blades, controlling the airflow direction of the ventilation system, ensuring air circulation in the pump station, and controlling the opening angle of multiple sets of blades through the rotary motor 3, thereby controlling the airflow and adjusting the ventilation volume.
[0027] The inner middle parts of the first blade 21, the second blade 22, and the third blade 23 are respectively fixedly installed with blade shaft 1 211, blade shaft 221, and blade shaft 3 231. The bottom ends of blade shaft 1 211, blade shaft 221, and blade shaft 3 231 are rotatably connected to the bottom of the valve body 1. The top ends of blade shaft 1 211, blade shaft 221, and blade shaft 3 231 pass through the top of the valve body 1 and are connected to the linkage assembly 4. When the first limiting plate 43 is attached to the outer wall of one side of the transmission gear 42, the multiple sets of blades are in a fully open state, which maximizes the ventilation volume. For details, please refer to the appendix. Figure 3 Conversely, when the second limiting plate 44 is attached to one side of the transmission gear 42, multiple sets of blades are in the closed state. See the attached document for details. Figure 2 It can completely seal the inside of the pump station, preventing the airflow inside the pump station from leaking out through the valve body 1.
[0028] A fixed frame 6 is fixedly installed on the top of the valve body 1. The linkage assembly 4 is installed inside the fixed frame 6. The linkage assembly 4 includes a linkage rack 41, a transmission gear 42, a first limiting plate 43, and a second limiting plate 44. The linkage rack 41 slides along the length of the fixed frame 6. The first limiting plate 43 and the second limiting plate 44 are respectively fixedly installed on the outer walls of both sides of the linkage rack 41. By starting the rotary motor 3, the rotary motor 3 drives a set of transmission gears 42 to rotate. Through the meshing action between the transmission gears 42 and the linkage rack 41, the linkage rack 41 can simultaneously drive multiple sets of transmission gears 42 to rotate inside the fixed frame 6. This allows multiple sets of blade shafts to drive multiple sets of blades to rotate inside the valve body 1, opening or closing the valve body 1 and controlling the flow of air.
[0029] Multiple sets of transmission gears 42 mesh on one side of the linkage rack 41, and the multiple sets of transmission gears 42 are equidistantly distributed. The multiple sets of transmission gears 42 are fixedly connected to blade shaft one 211, blade shaft two 221, and blade shaft three 231, respectively. The rotary motor 3 is fixedly installed on the top of the fixed frame 6, and the output end of the rotary motor 3 is fixedly connected to one set of transmission gears 42. When the multiple sets of blades are opened, the multiple sets of blades move in accordance with... Figure 4 Rotate in the direction of the center arrow. During rotation, the multiple sets of sealing plates will not affect the rotation of the multiple sets of blades, making the operation of the multiple sets of blades smoother. Please refer to the appendix for details. Figure 5 .
[0030] The sealing assembly 5 includes a first semi-annular plate 51, a second semi-annular plate 52, a first rectangular plate 53, and a second rectangular plate 54. The first semi-annular plate 51 and the second semi-annular plate 52 are respectively fixedly installed on the inner walls of both sides of the valve body 1 and are located on both sides of the blade body 2. When multiple sets of blades are in the closed state, the two sets of semi-annular plates are located on both sides of the blade shaft 221 and the blade shaft 231, respectively, which can block and seal the connection between the blade shaft 221, the blade shaft 231 and the valve body 1. At the same time, the two sets of rectangular plates They are respectively attached to the outer walls on both sides of the first blade shaft 211 and located at the connection between the second blade shaft 221, the third blade shaft 231 and the first blade shaft 211, thereby blocking and sealing the connection between the second blade shaft 221, the third blade shaft 231 and the first blade shaft 211, ensuring that the valve body 1 can be fully sealed when closed, preventing airflow from leaking through the gaps between the multiple sets of blades and the gaps between the multiple sets of blades and the valve body 1, achieving complete sealing and realizing no leakage when the valve body 1 is closed.
[0031] The first rectangular plate 53 and the second rectangular plate 54 are respectively fixedly installed on the outer walls of the second blade 22 and the third blade 23, and are located on both sides of the blade body 2. The first semi-ring plate 51 and the first rectangular plate 53 are on the same side, and the second semi-ring plate 52 and the second rectangular plate 54 are on the same side. The multiple sets of sealing plates are arranged according to the direction of rotation of the multiple sets of blades. While ensuring the sealing of the connection of the multiple sets of blades and the connection between the multiple sets of blades and the valve body 1, the rotation of the multiple sets of blades will not be affected.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fully sealed, zero-leakage FRP damper, comprising a valve body (1), wherein a blade body (2) is disposed inside the valve body (1), and a rotary motor (3) is disposed on the top of the valve body (1), wherein the rotary motor (3) drives the blade body (2) to rotate and is connected inside the valve body (1), characterized in that: The blade body (2) is composed of a first blade (21), a second blade (22) and a third blade (23). The first blade (21), the second blade (22) and the third blade (23) form a circle, and their outer walls are respectively attached to the inner peripheral wall of the valve body (1). The second blade (22) and the third blade (23) are respectively located on both sides of the first blade (21), and their outer walls are respectively attached to the outer walls on both sides of the first blade (21). The valve body (1) is provided with a linkage component (4) at the top. The linkage component (4) links multiple sets of blades with a rotary motor (3). The linkage component (4) simultaneously drives multiple sets of blades to rotate and connect inside the valve body (1). The valve body (1) is provided with a sealing component (5) inside. The sealing component (5) performs sealing operations between multiple sets of blades and between multiple sets of blades and the valve body (1).
2. The fully sealed, zero-leakage FRP damper according to claim 1, characterized in that: The inner middle parts of the first blade (21), the second blade (22) and the third blade (23) are respectively fixedly installed with blade shaft one (211), blade shaft two (221) and blade shaft three (231). The bottom ends of the blade shaft one (211), blade shaft two (221) and blade shaft three (231) are respectively rotatably connected to the bottom of the valve body (1). The top ends of the blade shaft one (211), blade shaft two (221) and blade shaft three (231) pass through the top of the valve body (1) and are connected to the linkage assembly (4).
3. The fully sealed, zero-leakage FRP damper according to claim 2, characterized in that: A fixed frame (6) is fixedly installed on the top of the valve body (1), and the linkage component (4) is installed inside the fixed frame (6).
4. The fully sealed, zero-leakage FRP damper according to claim 1, characterized in that: The linkage component (4) includes a linkage rack (41), a transmission gear (42), a first limiting plate (43) and a second limiting plate (44). The linkage rack (41) slides along the length direction of the fixed frame (6). The first limiting plate (43) and the second limiting plate (44) are respectively fixedly installed on the outer walls of the two sides of the linkage rack (41).
5. The fully sealed, zero-leakage FRP damper according to claim 4, characterized in that: Multiple sets of transmission gears (42) mesh on one side of the linkage rack (41), and the multiple sets of transmission gears (42) are equidistantly distributed. The multiple sets of transmission gears (42) are fixedly connected to blade shaft one (211), blade shaft two (221) and blade shaft three (231) respectively.
6. The fully sealed, zero-leakage FRP damper according to claim 1, characterized in that: The rotary motor (3) is fixedly installed on the top of the fixed frame (6), and the output end of the rotary motor (3) is fixedly connected to a set of transmission gears (42).
7. The fully sealed, zero-leakage FRP damper according to claim 1, characterized in that: The sealing assembly (5) includes a first semi-ring plate (51), a second semi-ring plate (52), a first rectangular plate (53) and a second rectangular plate (54). The first semi-ring plate (51) and the second semi-ring plate (52) are respectively fixedly installed on the inner walls of the valve body (1) and are respectively located on both sides of the blade body (2).
8. The fully sealed, zero-leakage FRP damper according to claim 7, characterized in that: The first rectangular plate (53) and the second rectangular plate (54) are respectively fixedly installed on the outer wall of the second blade (22) and the third blade (23), and are located on both sides of the blade body (2). The first semi-ring plate (51) and the first rectangular plate (53) are on the same side, and the second semi-ring plate (52) and the second rectangular plate (54) are on the same side.