Dual-purpose calendering process output station production actual performance automatic uploading system

Abstract

The utility model relates to a dual-purpose calendering process output station production actual performance automatic uploading system, and belongs to the field of tire production equipment. The system is provided with a dual-purpose calender, a crimping station of the dual-purpose calender is provided with a photoelectric switch and an ultrahigh frequency RFID reader-writer, the photoelectric switch and the ultrahigh frequency RFID reader-writer are connected to a PLC, and an MES system interacts with the dual-purpose calender, the photoelectric switch, the ultrahigh frequency RFID reader-writer and the PLC through the Ethernet. According to the utility model, the information of the output station reel of the dual-purpose calendering process is automatically read without participation of people, the overall automation degree is improved, the production efficiency is improved, and meanwhile, the information of completion signals, curling specifications, curling meters, curling weight and the like provided by the dual-purpose calender to the MES system is used for realizing the automatic reading of the information of the output station reel of the dual-purpose calendering process. The automatic uploading of the production actual performance of the output station of the dual-purpose calender is realized, the human intervention is reduced, and the accuracy of tracing information is ensured.

Description

Technical Field

[0001] This utility model relates to the field of tire production equipment, and more specifically, it is an automatic uploading system for production performance data of a dual-purpose calendering process output station. Background Technology

[0002] As is well known, in the traditional tire industry, when producing large rolls of steel cord and fiber cord in the semi-steel tire dual-purpose calendering process, the roll information, production information, and traceability information of steel cord and fiber cord are mainly recorded manually on paper. Using paper traceability reports to record the information of steel cord and fiber cord produced by the dual-purpose calender affects normal production efficiency, cannot guarantee the accuracy and timeliness of the records, does not meet the requirements of green and low-carbon environmental protection, and is also not convenient for subsequent quality traceability. Summary of the Invention

[0003] To overcome the shortcomings of existing technologies, this utility model provides an automatic uploading system for production performance data of a dual-purpose calendering process output station. This system enables automatic reading of roll information at the output station of the dual-purpose calender. Through the interaction between the MES system and the dual-purpose calender, the dual-purpose calender provides the MES system with information such as completion signals, rolling specifications, rolling length, and rolling weight, thereby enabling automatic uploading of production performance data and automatic binding of traceability information.

[0004] The technical solution adopted by this utility model to solve its technical problem is: an automatic uploading system for production performance of a dual-purpose calendering process output station, which is equipped with a dual-purpose calendering machine. The system is characterized in that a photoelectric switch and an ultra-high frequency RFID reader are installed at the coiling station of the dual-purpose calendering machine. The photoelectric switch and the ultra-high frequency RFID reader are connected to the PLC. The MES system interacts with the dual-purpose calendering machine, the photoelectric switch, the ultra-high frequency RFID reader, and the PLC through an Ethernet network.

[0005] The beneficial effects of this utility model are that it realizes the automatic reading of the roll information of the output station of the dual-purpose calendering process without human intervention, thereby improving the overall automation level and increasing production efficiency. At the same time, through the completion signal, roll specifications, roll length, roll weight and other information provided by the dual-purpose calender to the MES system, the production performance of the output station of the dual-purpose calender is automatically uploaded, reducing human intervention and ensuring the accuracy of traceability information. Attached Figure Description

[0006] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0007] Figure 1 This is a schematic diagram of the principle of this utility model.

[0008] The diagram shows: 1. MES system, 2. photoelectric switch, 3. UHF RFID reader, 4. PLC, and 5. dual-purpose calender. Detailed Implementation

[0009] In the figure, this utility model is provided with a dual-purpose calender 5. A photoelectric switch 2 and an ultra-high frequency RFID reader 3 are installed on the coiling station of the dual-purpose calender 5. The photoelectric switch 2 and the ultra-high frequency RFID reader 3 are connected to the PLC 4 through signal lines. The MES system 1 is connected to the photoelectric switch 2, the ultra-high frequency RFID reader 3, the PLC 4 and the dual-purpose calender 5 through Ethernet.

[0010] Step 1: The production management department sends the production plan to the field terminal computer of MES system 1 at the vulcanization process site through MES system 1.

[0011] Step 2: The dual-purpose calender operator switches plans through the terminal computer of the on-site MES system 1. Through the integration of MES system 1 and dual-purpose calender 5, production work orders and formula parameters are sent to the production equipment for production.

[0012] Step 3: During the production process of the dual-purpose calender 5, the assistant at the winding station installs the rolls of steel wire cord fabric and fiber cord fabric onto the chuck at the winding station of the dual-purpose calender 5. An ultra-high frequency RFID chip is installed on the roll.

[0013] Step 4: When the photoelectric switch 2 on the winding station of the dual-purpose calender 5 senses the roll, it will write the photoelectric signal into the PLC4. After the MES system 1 obtains the photoelectric signal from the photoelectric switch 2 from the PLC4, it will trigger the UHF RFID reader 3 to read the UHF RFID chip information on the roll.

[0014] Step 5: After the UHF RFID reader 3 reads the RFID chip information on the roll, it writes the roll information into the PLC4.

[0015] Step 6: During the production process, the dual-purpose calender 5 writes the process data of the production process into PLC4.

[0016] Step 7: After production is completed, the dual-purpose calender 5 writes a production completion signal to PLC4. Based on the production completion signal written by the dual-purpose calender 5 to PLC4, MES system 1 automatically uploads the production results, binds the process information, batch information, specification information, weight information to the roll, and transmits the data to MES system 1 for later traceability.

Claims

1. An automatic uploading system for production data of a dual-purpose calendering process output station, comprising a dual-purpose calender, characterized in that, The coiling station of the dual-purpose calender is equipped with photoelectric switches and UHF RFID readers. The photoelectric switches and UHF RFID readers are connected to the PLC. The MES system interacts with the dual-purpose calender, photoelectric switches, UHF RFID readers, and PLC via Ethernet.

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