Forming device for aluminum alloy conductor processing

Abstract

The utility model provides a forming device for aluminum alloy conductor processing, and relates to the technical field of conductor forming, the forming device comprises a circular cavity shell and a stranded wire type fine-tuning forming mechanism, and one side of the circular cavity shell is provided with the stranded wire type fine-tuning forming mechanism. In the process of weaving and forming the aluminum alloy conductors, the proper weaving angle can be adjusted through the sleeving bearing according to different use conditions, and the rotary neatening assembly at the head is driven to deviate, so that the tightness of the multiple aluminum alloy conductors can be adjusted through the rotary neatening assembly; the aluminum alloy conductor is positioned through the quick-connection positioning and forming assembly at the front end, after positioning is completed, the quick-connection positioning and forming assembly at the front end is subjected to rotary stretching by disassembling the quick-disassembly plug pin, and the aluminum alloy conductor with the positioned inner end is subjected to rotary stretching and forming. And the proper braiding tightness degree after the aluminum alloy conductor is formed is ensured.

Description

Technical Field

[0001] This utility model relates to the field of conductor forming technology, and in particular to a forming device for processing aluminum alloy conductors. Background Technology

[0002] In the construction industry, especially in large and high-rise buildings, higher requirements are placed on the safety, reliability, and economy of electrical wiring. Aluminum alloy conductors have good electrical and mechanical properties, and are lightweight and low in cost, which can meet the requirements of building electrical systems. In order to adapt to the development of the construction industry, specialized forming equipment is needed to process aluminum alloy conductors suitable for building electrical wiring, such as wires and cables of various specifications.

[0003] However, during the braiding process of aluminum alloy conductors, it is difficult to precisely control the tightness and uniformity of the braided layers. If the tension is not properly controlled during the braiding process, the braided layers may become too loose or too tight. If the braided layers are too loose, they cannot provide effective protection and support for the internal conductors and are prone to deformation when subjected to external forces. If the braided layers are too tight, they may exert additional pressure on the internal conductors and affect the performance of the conductors.

[0004] Therefore, we provide a forming apparatus for processing aluminum alloy conductors to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a forming device for processing aluminum alloy conductors, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a forming device for processing aluminum alloy conductors, comprising a circular cavity shell and a stranded wire type fine-tuning forming mechanism, wherein the stranded wire type fine-tuning forming mechanism is provided on one side of the circular cavity shell;

[0007] The stranded wire fine-tuning forming mechanism includes a fixed sleeve threading assembly, a bearing-adjustable threading assembly, a rotary straightening assembly, and a quick-connect positioning forming assembly. The fixed sleeve threading assembly is provided on one side of the circular cavity shell, and the bearing-adjustable threading assembly is provided at the other end of the circular cavity shell. The rotary straightening assembly is provided at the other end of the fixed sleeve threading assembly, and the quick-connect positioning forming assembly is provided on one side of the rotary straightening assembly.

[0008] Preferably, the fixed socket wire threading assembly includes a socket shell, a first outer end wire threading port, a clamping inclined plate, and a main wire threading port. The socket shell is fixedly sleeved on one outer end of the circular cavity shell, the first outer end wire threading port is fixedly connected to the outer side of the socket shell, the clamping inclined plate is fixedly connected to one side of the circular cavity shell, and the main wire threading port is fixedly connected to the inner side of the clamping inclined plate.

[0009] Preferably, the bearing-adjustable threading assembly includes a sleeve bearing, a movable rotating sleeve, and a second outer end threading port. The sleeve bearing is fixedly sleeved on the other side of the outer end of the circular cavity shell. The movable rotating sleeve is rotatably sleeved on the outer end of the sleeve bearing. The second outer end threading port is fixedly connected to the outer side of the movable rotating sleeve.

[0010] Preferably, the rotary straightening assembly includes a sleeved rotary sleeve, a fastening bolt, an outer end wire threading plate, and an oblique wire threading opening. The other end of the main wire threading port is rotatably sleeved with the sleeved rotary sleeve. The outer end of the sleeved rotary sleeve is threadedly connected to the outer end wire threading plate through the fastening bolt. The surface of the outer end wire threading plate is provided with an oblique wire threading opening.

[0011] Preferably, the quick-connect positioning molding assembly includes a fixed positioning shell, a quick-release plug pin, a conductor harness positioning hole, a fixed support rod, and a rotating connecting bracket. One end of the outer end wire-passing sleeve is fixedly connected to the fixed positioning shell by the quick-release plug pin. The inner side of the fixed positioning shell is provided with a conductor harness positioning hole. A fixed support rod is fixedly connected to one side of the fixed positioning shell. A rotating connecting bracket is fixedly sleeved on the surface of the fixed support rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] With the twisted wire type fine-tuning forming mechanism, during use, the rotating straightening component and the bearing-adjustable threading component allow for adjustment of the appropriate braiding angle via the sleeve bearing during the aluminum alloy conductor braiding process. This drives the rotating straightening component at the head to shift, ensuring that the tightness of multiple aluminum alloy conductors is adjusted via the rotating straightening component. The aluminum alloy conductor is then positioned by the quick-connect positioning forming component at the front end. After positioning, the quick-connect pin is removed to rotate and stretch the quick-connect positioning forming component at the front end, rotating and stretching the positioned aluminum alloy conductor to ensure that the braiding tightness of the aluminum alloy conductor is appropriate after forming. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall appearance and rear structure of this utility model;

[0016] Figure 3 This is a magnified structural diagram of the front-end straightening device of this utility model.

[0017] The diagram is labeled as follows: 1. Circular hollow outer shell; 2. Stranded wire type fine-tuning forming mechanism; 21. Fixed sleeve threading assembly; 211. Sleeve outer shell; 212. First outer end threading port; 213. Clamping inclined plate; 214. Main wire threading port; 22. Bearing adjustable threading assembly; 221. Sleeve bearing; 222. Movable rotating sleeve; 223. Second outer end threading port; 23. Rotary alignment assembly; 231. Sleeve rotating sleeve; 232. Fastening bolt; 233. Outer end threading sleeve plate; 234. Angled threading opening; 24. Quick-connect positioning forming assembly; 241. Fixed positioning outer shell; 242. Quick-release plug pin; 243. Conductor harness positioning hole; 244. Fixed support rod; 245. Rotary connecting bracket. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 As shown, this utility model provides a technical solution: a forming device for processing aluminum alloy conductors, including a circular cavity shell 1 and a stranded wire type fine-tuning forming mechanism 2, wherein the stranded wire type fine-tuning forming mechanism 2 is provided on one side of the circular cavity shell 1;

[0020] The stranded wire fine-tuning forming mechanism 2 includes a fixed sleeve threading assembly 21, a bearing-adjustable threading assembly 22, a rotary leveling assembly 23, and a quick-connect positioning forming assembly 24. The fixed sleeve threading assembly 21 is provided on one side of the circular cavity shell 1, the bearing-adjustable threading assembly 22 is provided on the other end of the circular cavity shell 1, the rotary leveling assembly 23 is provided on the other end of the fixed sleeve threading assembly 21, and the quick-connect positioning forming assembly 24 is provided on one side of the rotary leveling assembly 23.

[0021] Furthermore, the fixed socket wire assembly 21 includes a socket shell 211, a first outer end wire insertion port 212, a clamping inclined plate 213, and a main wire insertion port 214. The socket shell 211 is fixedly sleeved on one outer end of the circular cavity shell 1, and the first outer end wire insertion port 212 is fixedly connected to the outer side of the socket shell 211. The clamping inclined plate 213 is fixedly connected to one side of the circular cavity shell 1, and the main wire insertion port 214 is fixedly connected to the inner side of the clamping inclined plate 213. In use, the main wire can be inserted into the main wire insertion port 214, and the main wire insertion port 214 passes through the entire circular cavity shell 1 and is connected to the socket rotating sleeve 231 at the other end. The auxiliary wire at the outer end can be evenly wound and fixed on the surface of the main wire at the inner end to form a complete aluminum alloy composite conductor.

[0022] Furthermore, the bearing-adjustable threading assembly 22 includes a sleeve bearing 221, a movable rotating sleeve 222, and a second outer end threading port 223. The sleeve bearing 221 is fixedly sleeved on the other side of the outer end of the circular hollow outer shell 1. The movable rotating sleeve 222 is rotatably sleeved on the outer end of the sleeve bearing 221. The second outer end threading port 223 is fixedly connected to the outer side of the movable rotating sleeve 222. In use, the entire bearing-adjustable threading assembly 22 can be finely adjusted in terms of the overall threading amplitude through the sleeve bearing 221, thereby adjusting the tightness of the aluminum alloy composite conductor threading.

[0023] Furthermore, the rotary alignment component 23 includes a sleeve 231, a fastening bolt 232, an outer end wire guide plate 233, and an oblique wire guide opening 234. The other end of the main wire guide port 214 is rotatably sleeved with the sleeve 231. The outer end of the sleeve 231 is threadedly connected to the outer end wire guide plate 233 through the fastening bolt 232. The surface of the outer end wire guide plate 233 is provided with an oblique wire guide opening 234. The front end of the rotary alignment component 23 is quickly inserted and fixed with a quick-connect positioning and forming component 24. In use, multiple aluminum alloy conductors can be inserted and positioned, and the angle of the outer end wire of the aluminum alloy conductor can be adjusted by rotating the sleeve 231, which facilitates the adjustment of the tightness after forming.

[0024] Furthermore, the quick-connect positioning molding assembly 24 includes a fixed positioning shell 241, a quick-release plug pin 242, a conductor harness positioning hole 243, a fixed support rod 244, and a rotating connecting bracket 245. One end of the outer end wire-passing sleeve 233 is fixedly connected to the fixed positioning shell 241 by the quick-release plug pin 242. The conductor harness positioning hole 243 is opened on the inner side of the fixed positioning shell 241. The fixed support rod 244 is fixedly connected to one side of the fixed positioning shell 241. The rotating connecting bracket 245 is fixedly sleeved on the surface of the fixed support rod 244.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A forming apparatus for processing aluminum alloy conductors, comprising a circular hollow shell (1) and a stranded wire fine-tuning forming mechanism (2), characterized in that: A stranded fine-tuning forming mechanism (2) is provided on one side of the circular cavity shell (1). The stranded wire fine-tuning forming mechanism (2) includes a fixed sleeve threading assembly (21), a bearing adjustable threading assembly (22), a rotary straightening assembly (23), and a quick-connect positioning forming assembly (24). The fixed sleeve threading assembly (21) is provided on one side of the circular cavity shell (1), and the bearing adjustable threading assembly (22) is provided on the other end of the circular cavity shell (1). The rotary straightening assembly (23) is provided on the other end of the fixed sleeve threading assembly (21), and the quick-connect positioning forming assembly (24) is provided on one side of the rotary straightening assembly (23).

2. The forming apparatus for processing aluminum alloy conductors according to claim 1, characterized in that, The fixed socket wire threading assembly (21) includes a socket shell (211), a first outer end wire threading port (212), a clamping inclined plate (213), and a main wire threading port (214). The socket shell (211) is fixedly sleeved on one outer end of the circular cavity shell (1). The first outer end wire threading port (212) is fixedly connected to the outside of the socket shell (211). The clamping inclined plate (213) is fixedly connected to one side of the circular cavity shell (1). The main wire threading port (214) is fixedly connected to the inside of the clamping inclined plate (213).

3. The forming apparatus for processing aluminum alloy conductors according to claim 1, characterized in that, The bearing-adjustable threading assembly (22) includes a sleeve bearing (221), a movable rotating sleeve (222), and a second outer end threading port (223). The sleeve bearing (221) is fixedly sleeved on the other side of the outer end of the circular cavity shell (1). The movable rotating sleeve (222) is rotatably sleeved on the outer end of the sleeve bearing (221). The second outer end threading port (223) is fixedly connected to the outer side of the movable rotating sleeve (222).

4. The forming apparatus for processing aluminum alloy conductors according to claim 2, characterized in that, The rotary straightening assembly (23) includes a sleeve rotating sleeve (231), a fastening bolt (232), an outer end wire threading sleeve (233), and an oblique wire threading opening (234). The other end of the main wire threading port (214) is rotatably sleeved with the sleeve rotating sleeve (231). The outer end of the sleeve rotating sleeve (231) is threadedly connected to the outer end wire threading sleeve (233) by the fastening bolt (232). The surface of the outer end wire threading sleeve (233) is provided with an oblique wire threading opening (234).

5. The forming apparatus for processing aluminum alloy conductors according to claim 4, characterized in that, The quick-connect positioning and forming assembly (24) includes a fixed positioning shell (241), a quick-release plug pin (242), a conductor harness positioning hole (243), a fixed support rod (244), and a rotating connecting bracket (245). One end of the outer end wire-passing sleeve plate (233) is fixedly connected to the fixed positioning shell (241) by the quick-release plug pin (242). The conductor harness positioning hole (243) is opened on the inner side of the fixed positioning shell (241). The fixed support rod (244) is fixedly connected to one side of the fixed positioning shell (241). The rotating connecting bracket (245) is fixedly sleeved on the surface of the fixed support rod (244).

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