Residual liquid recovery device for diacetone alcohol production

By combining multi-stage filtration and heating components, the problems of incomplete impurity separation and high energy consumption in existing diacetone alcohol production residue recovery devices have been solved, achieving the recovery of high-purity diacetone alcohol and reducing energy consumption.

CN224220959UActive Publication Date: 2026-05-12JIANGSU YINGSHENG CHEM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU YINGSHENG CHEM CO LTD
Filing Date
2025-05-22
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing diacetone alcohol production residue recovery devices suffer from incomplete impurity separation and high energy consumption, resulting in low purity of recovered diacetone alcohol and increased production costs.

Method used

It employs multi-stage filtration and heating components, including primary, intermediate, and advanced filters, combined with heat transfer oil circulation heating. Through multi-stage filtration and heating, the viscosity of the residual liquid is reduced, filtration efficiency is improved, and energy consumption is reduced.

Benefits of technology

实现了残液中杂质的高效分离,提高了二丙酮醇的纯度,并降低了能耗,减少了生产成本。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical production environmental protection, and discloses a diacetone alcohol production raffinate recovery device which comprises a recovery assembly, a filter assembly is placed on the upper portion in the recovery assembly, and the filter assembly comprises a primary filter part, an intermediate filter part and an advanced filter part. The primary filtering part, the intermediate filtering part and the high-grade filtering part are sequentially stacked from top to bottom, and the recycling assembly is externally connected with a heating assembly in a sleeving manner; the heating assembly comprises a heating cylinder, one side of the upper portion outside the peripheral surface of the heating cylinder is fixedly connected with an oil inlet piece, and one side surface of the bottom surface of the heating cylinder is fixedly connected with an oil outlet piece. According to the diacetone alcohol production raffinate recovery device, through the arrangement of the filtering assembly and the heating assembly, the problems that when an existing diacetone alcohol production raffinate recovery device is used, impurities in raffinate are not thoroughly separated, the purity of recovered diacetone alcohol is not high, and certain limitation exists in use are solved; or the energy consumption is high in the recovery process, and the production cost is increased.
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Description

Technical Field

[0001] This utility model relates to the field of environmental protection technology in chemical production, specifically a device for recovering residual liquid from diacetone alcohol production. Background Technology

[0002] Diacetone alcohol is an important fine chemical product with wide applications in industries such as coatings, inks, and pharmaceuticals. During the production of diacetone alcohol, a certain amount of residual liquid is generated. This residual liquid typically contains unreacted raw materials, byproducts, and diacetone alcohol. Directly discharging this residual liquid not only wastes resources but also pollutes the environment. However, existing residual liquid recovery devices have some shortcomings, such as:

[0003] Currently, existing diacetone alcohol production residue recovery devices do not completely separate impurities from the residue during use, resulting in low purity of the recovered diacetone alcohol and limiting their application. Alternatively, existing diacetone alcohol production residue recovery devices consume a lot of energy during the recovery process, increasing production costs and limiting their application. Therefore, it is necessary to improve the diacetone alcohol production residue recovery device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a device for recovering residual liquid from diacetone alcohol production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a diacetone alcohol production residue recovery device, comprising a recovery component, wherein a filter component is placed in the upper part of the recovery component, and the filter component includes a primary filter element, a secondary filter element, and a high-grade filter element, wherein the primary filter element, the secondary filter element, and the high-grade filter element are stacked sequentially from top to bottom, and a heating component is sleeved and connected to the outside of the recovery component.

[0006] Preferably, the heating assembly includes a heating cylinder and a rubber sealing ring, with the rubber sealing ring fixedly connected to the inner circumferential surface of the bottom of the heating cylinder. An oil inlet is fixedly connected to the upper outer side of the circumferential surface of the heating cylinder, and an oil outlet is fixedly connected to one side of the bottom surface of the heating cylinder. The oil outlet facilitates the discharge of heat transfer oil.

[0007] Preferably, a stirring assembly is fastened to the middle of the recycling assembly, and the stirring assembly includes a motor and a stirring shaft. The stirring shaft is fastened to the end of the motor output shaft, and a spiral blade is fixedly connected to the circumferential surface of the stirring shaft. The motor is used to drive the stirring shaft and the spiral blade to rotate.

[0008] Preferably, the recycling assembly includes a recycling tank and support legs, with the support legs evenly and fixedly connected to the bottom edge of the recycling tank, and the bottom surface of the support legs being fixedly connected to a gasket; the support legs and gaskets facilitate stable support of the recycling tank.

[0009] Preferably, a fixing ring is fixedly connected to the upper part of the inner wall of the recovery tank, and a drain pipe is fixedly connected to the middle of the bottom surface of the recovery tank. A solenoid valve is fixedly connected to the middle of one side of the circumferential surface of the drain pipe. The drain pipe is used to discharge residual liquid.

[0010] Preferably, the recycling tank has a lid on top, and handles are symmetrically fixed to both sides of the upper surface of the lid. An inlet pipe is fixedly connected to one side of the upper part of the lid. The handles facilitate lifting the lid.

[0011] Compared with the prior art, this utility model provides a device for recovering residual liquid from diacetone alcohol production, which has the following beneficial effects:

[0012] 1. This diacetone alcohol production residue recovery device, through its set filtration components, can achieve efficient separation of impurities in the residue, thereby improving the purity of the recovered diacetone alcohol. It solves the problem that existing diacetone alcohol production residue recovery devices do not completely separate impurities in the residue during use, resulting in low purity of the recovered diacetone alcohol and certain limitations in its use.

[0013] 2. This diacetone alcohol production residue recovery device, through the setting of heating components, can heat the residue as needed to reduce viscosity and improve filtration and distillation efficiency. At the same time, it adopts heat transfer oil circulation heating to reduce energy loss and energy consumption. This solves the problem that existing diacetone alcohol production residue recovery devices have high energy consumption during the recovery process, which increases production costs and has certain limitations in use. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the heating component structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the recycling component structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the filter assembly structure of this utility model.

[0019] In the diagram: 1. Recovery assembly; 11. Recovery tank; 12. Support leg; 13. Gasket; 14. Downflow pipe; 15. Solenoid valve; 16. Fixing ring; 17. Tank lid; 18. Handle; 19. Inflow pipe; 2. Heating assembly; 21. Heating cylinder; 22. Rubber sealing ring; 23. Oil inlet; 24. Oil outlet; 3. Stirring assembly; 31. Motor; 32. Stirring shaft; 33. Spiral blades; 4. Filter assembly; 41. Primary filter element; 42. Intermediate filter element; 43. Advanced filter element. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] Example:

[0023] Please see Figure 1-4 This utility model provides a technical solution: a diacetone alcohol production residue recovery device, including a recovery component 1, a filter component 4 placed in the upper part of the recovery component 1, and the filter component 4 includes a primary filter element 41, a secondary filter element 42 and a high-grade filter element 43, which are stacked sequentially from top to bottom, and a heating component 2 is sleeved and connected to the outside of the recovery component 1; the heating component 2 includes a heating cylinder 21 and a rubber sealing ring 22, and the rubber sealing ring 22 is fixedly connected to the inner peripheral surface of the bottom of the heating cylinder 21, an oil inlet 23 is fixedly connected to the upper outer side of the peripheral surface of the heating cylinder 21, and an oil outlet 24 is fixedly connected to one side of the bottom surface of the heating cylinder 21.

[0024] Working Principle: When recovering residual liquid from diacetone alcohol production, the residual liquid is fed into the recovery tank 11 via an external residual liquid conveying pipe connected to the inlet pipe 19. The residual liquid then passes sequentially through the primary filter 41, intermediate filter 42, and advanced filter 43, where impurities of different sizes are progressively filtered and trapped. The motor 31 drives the stirring shaft 32 and the spiral blades 33 to rotate, ensuring thorough mixing of the residual liquid within the tank. A heat transfer oil inlet pipe connected to the oil inlet 23 allows heat transfer oil to be added to the heating cylinder 21, heating the residual liquid in the recovery tank 11. An external control terminal opens the solenoid valve 15, allowing the filtered recovered liquid to be discharged through the drain pipe 14 for further processing such as distillation. As filtration progresses, impurities gradually accumulate on the filter screen. When it is necessary to remove impurities, simply open the tank lid 17 and remove the filter assembly 4 for cleaning and replacement.

[0025] Among them, such as Figure 2 As shown, a stirring assembly 3 is fastened to the middle of the recycling assembly 1, and the stirring assembly 3 includes a motor 31 and a stirring shaft 32. The stirring shaft 32 is fastened to the end of the output shaft of the motor 31, and a spiral blade 33 is fixedly connected to the circumferential surface of the stirring shaft 32. Specifically, the rotation of the motor 31 will drive the stirring shaft 32 and the spiral blade 33 to rotate.

[0026] Among them, such as Figure 3 , 4 As shown, the recycling assembly 1 includes a recycling tank 11 and support legs 12. The support legs 12 are evenly and fixedly connected to the bottom edge of the recycling tank 11, and a gasket 13 is fixedly connected to the bottom surface of the support legs 12. A fixing ring 16 is fixedly connected to the upper part of the inner wall of the recycling tank 11, and a liquid drain pipe 14 is fixedly connected to the middle of the bottom surface of the recycling tank 11. A solenoid valve 15 is fixedly connected to the middle of one side of the circumferential surface of the liquid drain pipe 14. A tank cover 17 is placed on the top of the recycling tank 11, and handles 18 are symmetrically fixedly connected to both sides of the upper surface of the tank cover 17. A liquid inlet pipe 19 is fixedly connected to one side of the upper part of the tank cover 17. Specifically, by applying a vertical upward force to the handles 18, the tank cover 17 can be lifted.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A device for recovering residual liquid from diacetone alcohol production, characterized in that, The system includes a recycling component (1), a filter component (4) is placed in the upper part of the recycling component (1), and the filter component (4) includes a primary filter element (41), a secondary filter element (42) and a high-level filter element (43), which are stacked from top to bottom, and a heating component (2) is sleeved and connected to the outside of the recycling component (1).

2. The diacetone alcohol production residue recovery device according to claim 1, characterized in that, The heating assembly (2) includes a heating cylinder (21) and a rubber sealing ring (22), and the rubber sealing ring (22) is fixedly connected to the inner peripheral surface of the bottom of the heating cylinder (21). An oil inlet (23) is fixedly connected to the upper outer side of the peripheral surface of the heating cylinder (21), and an oil outlet (24) is fixedly connected to one side of the bottom surface of the heating cylinder (21).

3. The diacetone alcohol production residue recovery device according to claim 1, characterized in that, The recycling component (1) is fastened to the middle of a stirring component (3), and the stirring component (3) includes a motor (31) and a stirring shaft (32). The stirring shaft (32) is fastened to the end of the output shaft of the motor (31), and a spiral blade (33) is fixedly connected to the circumferential surface of the stirring shaft (32).

4. The diacetone alcohol production residue recovery device according to claim 1, characterized in that, The recycling assembly (1) includes a recycling tank (11) and a support leg (12), and the support leg (12) is uniformly and fixedly connected to the bottom edge of the recycling tank (11), and a gasket (13) is fixedly connected to the bottom surface of the support leg (12).

5. The diacetone alcohol production residue recovery device according to claim 4, characterized in that, A fixing ring (16) is fixedly connected to the upper part of the inner wall of the recycling tank (11), and a liquid drain pipe (14) is fixedly connected to the middle part of the bottom surface of the recycling tank (11). A solenoid valve (15) is fixedly connected to the middle part of one side of the peripheral surface of the liquid drain pipe (14).

6. The diacetone alcohol production residue recovery device according to claim 4, characterized in that, The recycling tank (11) has a lid (17) on its upper part, and handles (18) are symmetrically fixedly connected to both sides of the upper surface of the lid (17). An inlet pipe (19) is fixedly connected to one side of the upper part of the lid (17).