Assistant emulsifier

By designing protective and collection components, the problems of insufficient mixing of suspended solid raw materials and liquid splashing in the emulsifier are solved, achieving efficient mixing and pollution-free cleaning of the emulsifier.

CN224221147UActive Publication Date: 2026-05-12JUKAI NEW MATERIALS TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JUKAI NEW MATERIALS TECHNOLOGY (SHANGHAI) CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing emulsifiers have problems such as insufficient mixing of suspended solid raw materials, easy splashing of liquid, and inconvenience in cleaning during the stirring process.

Method used

The design incorporates a protective component and a collection component. The protective component uses a lifting cylinder to raise and lower the emulsifying agitator, and the protective sleeve fits snugly against the cylinder to prevent liquid from splashing out. The collection component collects dripping liquid through a collection plate and a collection trough, reducing pollution.

Benefits of technology

It achieves thorough mixing of suspended solid raw materials, prevents liquid splashing, facilitates cleaning, and reduces external contamination of the cylinder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsifiers, and discloses an auxiliary emulsifier which comprises a case and two supporting columns, one supporting column is fixedly installed at the top of the case, a barrel is movably installed between the case and the other supporting column, a protection assembly is installed at the top of the barrel, and the protection assembly is fixedly installed on the case. A collecting assembly is installed outside the barrel body, the protective assembly comprises a protective sleeve and a top cover, the top cover is movably installed inside the protective sleeve, two guide rods are fixedly installed at the bottom end of the outer portion of the protective sleeve, and springs are connected to the outer portions of the guide rods in a sleeving mode. Through sliding of the protective sleeve and the top cover, the stirring and emulsifying height can be conveniently adjusted, suspended solid raw materials can be fully stirred, and meanwhile, the problem that liquid is splashed outwards is avoided; and through a material collecting plate and a collecting groove, dripped liquid can be collected during discharging, and pollution to the exterior of the barrel is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of emulsifier technology, specifically to an additive emulsifier. Background Technology

[0002] An additive emulsifier is a device used to mix two immiscible liquids, such as oil and water, into a homogeneous emulsion. It uses a high-speed rotating emulsifying agitator to generate strong shear force, thereby dispersing one liquid into tiny droplets that are uniformly dispersed in the other liquid.

[0003] The publication number CN216062971U discloses a novel chemical reagent and auxiliary agent emulsifier, including a support plate, a support rod provided at one upper end of the support plate, an adjusting push rod provided at the other upper end of the support plate, and an emulsification tank support plate provided at the upper end of the adjusting push rod.

[0004] The emulsifier described above can adjust the stirring angle of the emulsification tank. However, during the stirring and emulsification process, some fixed raw materials are easily suspended, which prevents the raw materials from being fully stirred and emulsified. It is not convenient to adjust the stirring height, and the liquid is easy to splash outwards during stirring. When discharging or cleaning the inside of the cylinder, the liquid adhering to the outer surface of the emulsification stirring paddle is easy to drip onto the outside of the cylinder, causing pollution and making it inconvenient to collect and clean. Utility Model Content

[0005] The purpose of this invention is to provide an additive emulsifier to solve the technical problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An additive emulsifier includes a housing and two support columns. One of the support columns is fixedly installed on the top of the housing. A cylinder is movably installed between the housing and the other support column. A protective assembly is installed on the top of the cylinder. A collection assembly is installed outside the cylinder. The protective assembly includes a protective sleeve and a top cover. The top cover is movably installed inside the protective sleeve. Two guide rods are fixedly installed at the bottom outer end of the protective sleeve. Springs are sleeved on the outside of the guide rods. Top plates are fixedly installed at the top of both support columns. Lifting cylinders are installed on the top of both top plates. The bottom end of the telescopic rod of the lifting cylinder is installed on the top of the top cover. A motor is installed in the center of the top of the top cover. An emulsifying stirring paddle is installed at the bottom end of the output shaft of the motor.

[0008] Preferably, the protective sleeves are located at the top of the cylinder and match each other, and the top of the guide rod slides through the interior of the top plate.

[0009] Preferably, the top cover is located inside the protective sleeve and is slidably installed up and down, and the top cover is fixedly installed between the top cover and the bottom end of the telescopic rod of the lifting cylinder.

[0010] Preferably, the diameter of the inner top ring of the protective sleeve is smaller than the diameter of the outer ring of the top cover.

[0011] Preferably, the collecting component includes a positioning frame, which is fixedly installed on the outside of the cylinder. A collecting plate is movably installed inside the positioning frame. Slide rails are installed on both sides of the collecting plate. A collecting trough is installed between the two support columns and directly below the positioning frame.

[0012] Preferably, the top of the positioning frame is flush with the top of the cylinder, and the aggregate plate is located inside the positioning frame and is slidably set by two slide rails.

[0013] Preferably, the top of the collecting plate is open, and the emulsifying agitator is vertically positioned directly above the collecting plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1) This emulsifier, by setting up a protective component, uses a lifting cylinder to drive the emulsifying stirring paddle to rise and fall. The protective sleeve is in contact with the top of the cylinder under the action of a spring. By sliding the protective sleeve and the top cover, it is easy to adjust the height of stirring and emulsification, which can fully stir the suspended solid raw materials and avoid the problem of liquid splashing outward.

[0016] 2) This emulsifier, by setting up a collection component, rotates and tilts the cylinder for discharging or cleaning. The collection plate is installed in the positioning frame through a slide rail. Through the collection plate and the collection tank, the dripping liquid can be collected during discharge, reducing the pollution to the outside of the cylinder and facilitating subsequent cleaning. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an additive emulsifier according to an embodiment of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the protective component in an embodiment of this utility model;

[0019] Figure 3 As an embodiment of this utility model Figure 2 Enlarged view of point A;

[0020] Figure 4 This is a schematic diagram of the structure of the collecting component in an embodiment of this utility model.

[0021] In the diagram: 1. Chassis; 2. Support column; 3. Cylinder; 4. Protective component; 5. Collection component; 6. Protective sleeve; 7. Top plate; 8. Guide rod; 9. Spring; 10. Lifting cylinder; 11. Top cover; 12. Motor; 13. Emulsifying agitator; 14. Positioning frame; 15. Collection plate; 16. Slide rail; 17. Collection trough. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Combination Figures 1-4 An additive emulsifier includes a housing 1 and two support columns 2, one of which is fixedly installed on the top of the housing 1. A cylinder 3 is movably installed between the housing 1 and the other support column 2. A protective component 4 is installed on the top of the cylinder 3, and a collection component 5 is installed on the outside of the cylinder 3.

[0025] See Figure 2 and Figure 3 Furthermore, the protective component 4 includes a protective sleeve 6 and a top cover 11. The top cover 11 is movably installed inside the protective sleeve 6. Two guide rods 8 are fixedly installed on the bottom outer side of the protective sleeve 6. Springs 9 are sleeved on the outside of the guide rods 8. Top plates 7 are fixedly installed on the top of the two support columns 2. Lifting cylinders 10 are installed on the top of the two top plates 7. The bottom end of the telescopic rod of the lifting cylinder 10 is installed on the top of the top cover 11. A motor 12 is installed in the center of the top of the top cover 11. An emulsifying stirring paddle 13 is installed at the bottom end of the output shaft of the motor 12.

[0026] The protective sleeve 6 is located at the top of the cylinder 3 and matches each other. The top of the guide rod 8 passes through the inside of the top plate 7 and is slidably set. The protective sleeve 6 protects the top of the cylinder 3 and prevents liquid from splashing outward.

[0027] The top cover 11 is located inside the protective sleeve 6 and is slidably installed up and down. The top cover 11 is fixedly installed between the bottom end of the telescopic rod of the lifting cylinder 10 and the top cover 11 is used to seal the top of the cylinder 3 and is driven to lift and lower by the lifting cylinder 10.

[0028] The inner diameter of the top of the protective sleeve 6 is smaller than the outer diameter of the top cover 11. When the top cover 11 rises to a certain height, it causes the protective sleeve 6 to detach from the cylinder 3, so as to facilitate cleaning inside the cylinder 3.

[0029] Specifically, the top cover 11 is raised and lowered by the lifting cylinder 10, and the protective sleeve 6 slides down automatically under the action of the spring 9 to fit against the top of the cylinder 3. The raising and lowering of the top cover 11 makes it easier to adjust the height of the emulsifying stirring paddle 13, which can fully emulsify the suspended fixed materials, while the protective sleeve 6 prevents the liquid from splashing outward.

[0030] Example 2

[0031] See Figure 4 Furthermore, based on Embodiment 1, the collection component 5 includes a positioning frame 14, which is fixedly installed on the outside of the cylinder 3. A collection plate 15 is movably installed inside the positioning frame 14. Slide rails 16 are installed on both sides of the collection plate 15. A collection trough 17 is installed between the two support columns 2 and directly below the positioning frame 14.

[0032] The top of the positioning frame 14 is flush with the top of the cylinder 3. The collecting plate 15 is located inside the positioning frame 14 and is slidably set through two slide rails 16. When the cylinder 3 is tilted for cleaning or discharge, the collecting plate 15 is used to collect the liquid dripping from the emulsifying stirring paddle 13.

[0033] The top of the collection plate 15 is open, and the emulsifying agitator 13 is vertically positioned directly above the collection plate 15. Liquid dripping onto the collection plate 15 flows downward into the collection tank 17 to facilitate the collection of waste.

[0034] Specifically, the collecting plate 15 is installed in the positioning frame 14 via the slide rail 16. The collecting plate 15 collects the liquid dripping from the emulsifying agitator 13, reducing contamination of the outer surface of the cylinder 3 and facilitating disassembly and cleaning. The collecting trough 17 facilitates the collection of waste materials.

[0035] In actual operation, raw materials and various emulsifying agents are added into the cylinder 3 for emulsification. The cylinder 3 is rotated by the drive system inside the machine box 1 to facilitate subsequent cleaning and discharge of the cylinder 3.

[0036] During emulsification and height adjustment, the top cover 11 is lowered by two lifting cylinders 10, and the protective sleeve 6 is lowered by the action of spring 9 to fit against the top of the cylinder 3. At the same time, the emulsifying agitator 13 enters the cylinder 3. The motor 12 drives the emulsifying agitator 13 to rotate and stir the raw materials and emulsifying aids for emulsification. When some of the fixed raw materials are suspended in the upper part, the lifting cylinder 10 drives the top cover 11 to slide upward to the specified height, so that the emulsifying agitator 13 can stir the suspended solid raw materials. The top cover 11 slides inside the protective sleeve 6, and the protective sleeve 6 fits against the cylinder 3 under the action of spring 9. The protective sleeve 6 prevents liquid from splashing outward.

[0037] When discharging material or cleaning the inside of the cylinder 3, the lifting cylinder 10 drives the emulsifying agitator 13 and the protective sleeve 6 to detach from the cylinder 3. The protective sleeve 6 covers the outside of the emulsifying agitator 13 to provide protection. The drive system inside the casing 1 drives the cylinder 3 to rotate and tilt for discharging or cleaning. The liquid adhering to the outer surface of the emulsifying agitator 13 drips onto the collecting plate 15. The collecting plate 15 causes the dripping liquid to flow into the collecting tank 17 for collection. The collecting plate 15 reduces the contamination of the outside of the cylinder 3, making subsequent cleaning easier.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An additive emulsifier, comprising a housing (1) and two support columns (2), wherein one of the support columns (2) is fixedly mounted on the top of the housing (1), and a cylinder (3) is movably mounted between the housing (1) and the other support column (2), characterized in that: A protective assembly (4) is installed on the top of the cylinder (3), and a collection assembly (5) is installed on the outside of the cylinder (3); The protective component (4) includes a protective sleeve (6) and a top cover (11). The top cover (11) is movably installed inside the protective sleeve (6). Two guide rods (8) are fixedly installed on the bottom of the outer side of the protective sleeve (6). A spring (9) is sleeved on the outside of the guide rods (8). A top plate (7) is fixedly installed on the top of each of the two support columns (2). A lifting cylinder (10) is installed on the top of each of the two top plates (7). The bottom end of the telescopic rod of the lifting cylinder (10) is installed on the top of the top cover (11). A motor (12) is installed in the center of the top of the top cover (11). An emulsifying stirring paddle (13) is installed on the bottom end of the output shaft of the motor (12).

2. The additive emulsifier according to claim 1, characterized in that: The protective sleeve (6) is located at the top of the cylinder (3) and matches each other, and the top of the guide rod (8) slides through the inside of the top plate (7).

3. The additive emulsifier according to claim 1, characterized in that: The top cover (11) is located inside the protective sleeve (6) and is slidably installed up and down. The top cover (11) is fixedly installed with the bottom end of the telescopic rod of the lifting cylinder (10).

4. The additive emulsifier according to claim 1, characterized in that: The diameter of the inner top ring of the protective sleeve (6) is smaller than the diameter of the outer ring of the top cover (11).

5. An additive emulsifier according to claim 1, characterized in that: The collecting component (5) includes a positioning frame (14), which is fixedly installed on the outside of the cylinder (3). A collecting plate (15) is movably installed inside the positioning frame (14). Slide rails (16) are installed on both sides of the collecting plate (15). A collecting trough (17) is installed between the two support columns (2) and directly below the positioning frame (14).

6. An additive emulsifier according to claim 5, characterized in that: The top of the positioning frame (14) is flush with the top of the cylinder (3), and the collecting plate (15) is located inside the positioning frame (14) and is slidably set by two slide rails (16).

7. An additive emulsifier according to claim 5, characterized in that: The top of the collection plate (15) is open, and the emulsifying stirring paddle (13) is vertically above the collection plate (15).