Safety belt electric crushing device of retired power battery

The safety-controlled crushing device for retired power batteries, which utilizes multi-stage crushing and efficient gas collection, solves the problems of low resource recovery rate and difficulty in fragment processing. It achieves efficient battery crushing and collection of toxic and harmful gases, thereby improving resource recovery efficiency.

CN224221509UActive Publication Date: 2026-05-12BEIJING XINYI RESOURCES SCI & TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEIJING XINYI RESOURCES SCI & TECH CO LTD
Filing Date
2025-04-18
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing technologies for shredding retired power batteries suffer from low resource recovery rates and difficulties in processing battery fragments. Furthermore, when shredding in a high-concentration nitrogen environment, the demand for nitrogen is high and the collection rate of toxic and harmful gases is low.

Method used

A safe live-charge crushing device for retired power batteries was designed. By setting up a crushing chamber and a feeding channel, a multi-stage crushing method is adopted. Combined with structures such as conveyor belts, crushing blades, grinding protrusions and fixed protrusions, high-concentration nitrogen is used for primary crushing and to collect toxic and harmful gases, thereby reducing nitrogen demand and improving resource recovery rate.

Benefits of technology

Multi-stage crushing was achieved, which improved the battery crushing effect, reduced the difficulty of fragment processing, increased the collection rate of toxic and harmful gases, reduced nitrogen usage, and improved resource recycling efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224221509U_ABST
    Figure CN224221509U_ABST
Patent Text Reader

Abstract

The utility model discloses a safety belt electric crushing device of a retired power battery, and belongs to the technical field of retired power battery crushing. The safety belt electric crushing device for the retired power battery comprises a crushing chamber and further comprises a feeding channel, a transfer chamber is arranged at the upper end of the crushing chamber, a crushing cylinder, a guide plate and a rotating cylinder are arranged in the crushing chamber, a fixed tool bit and a fixed convex block are arranged on the inner wall of the crushing chamber, and a conveying belt is arranged above the feeding channel; and a battery body is arranged on the conveyor belt. In order to solve the problems that after batteries are crushed, the resource recovery rate is low, and the battery fragment treatment difficulty is large, a crushing chamber and a feeding channel are arranged, a battery body is subjected to primary crushing through two extrusion plates in the feeding channel firstly and then enters the crushing chamber, and the battery body passes through a crushing cylinder and then passes through a grinding cylinder in the crushing chamber; and finally, the battery is discharged from the discharging hole by the discharging plate, so that multi-stage crushing is realized, and the crushing effect of the battery is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of decommissioned power battery crushing technology, specifically a safe live crushing device for decommissioned power batteries. Background Technology

[0002] Retired power batteries refer to batteries removed from new energy vehicles due to performance degradation or reaching the end of their service life. Although these batteries are no longer suitable for use in automobiles, they still have a certain amount of remaining capacity and value, and can continue to play a role through cascade utilization or dismantling and recycling. For retired batteries with less than 20% capacity, professional dismantling is required to extract valuable metals for recycling. These metals include lithium, nickel, cobalt, manganese, etc. If not handled properly, the heavy metals and harmful chemicals in the power batteries will pollute the environment.

[0003] Chinese patent CN221580745U discloses a power battery crushing device. By adding an underwater crushing component, it effectively solves the problems of existing power battery crushing devices, which cannot crush batteries while they are charged, require manual sorting and discharge before entering the crushing process, have long discharge time cycles, and greatly reduce production scale and efficiency.

[0004] In the aforementioned patent, after the power battery is broken, the residue comes into contact with water, and some valuable chemical substances in the battery dissolve in the water. This results in a low resource recovery rate after the battery is broken and a high difficulty in processing battery fragments. Therefore, it does not meet the existing needs. In response, a safe live-line breaking device for retired power batteries is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a safe live crushing device for retired power batteries. By setting up a crushing chamber and a feeding channel, the battery body is first crushed by two extrusion plates in the feeding channel before entering the interior of the crushing chamber. In the crushing chamber, the battery body first passes through the crushing cylinder, then through the grinding cylinder, and finally is discharged from the discharge port by the discharge plate. This achieves multi-stage crushing, improves the battery crushing effect, and can solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a safety-grade live-charge crushing device for retired power batteries, comprising a crushing chamber and a feeding channel, wherein the feeding channel is located above the crushing chamber, a transfer chamber is provided at the upper end of the crushing chamber, a crushing cylinder, a guide plate and a rotating cylinder are provided inside the crushing chamber, a fixed cutter head and a fixed protrusion are provided on the inner wall of the crushing chamber, a first telescopic rod is provided at one end of the feeding channel, a third telescopic rod is provided at the other end of the feeding channel, a second telescopic rod is provided on both sides of the feeding channel, a conveyor belt is provided above the feeding channel, and the battery body is provided on the top of the conveyor belt.

[0007] Preferably, a first motor is provided at the upper end of the transfer chamber, the first motor is connected to the shaft of the crushing cylinder, and crushing blades are provided on the side of the crushing cylinder. At least four sets of crushing blades are provided, the four sets of crushing blades are parallel to each other, and the fixed blade head is located between two sets of crushing blades.

[0008] Preferably, a grinding cylinder is provided at the lower end of the crushing cylinder, and a plurality of grinding protrusions are provided on the side of the grinding cylinder. At least two sets of fixed protrusions are provided, and the grinding protrusions are located between two sets of parallel fixed protrusions.

[0009] Preferably, the guide plate is located below the crushing cylinder, the rotating cylinder is located below the guide plate, several discharge plates are provided on the side of the rotating cylinder, a discharge port is provided at the lower part of the crushing chamber, a second motor is provided at the lower end of the crushing chamber, and the second motor is connected to the shaft of the rotating cylinder.

[0010] Preferably, the feeding channel is provided with a feeding port and a nitrogen pipe at the top, an exhaust pipe at the bottom, a slope at one end of the feeding channel, one end of the slope extending into the interior of the transfer chamber, and the other end of the slope connecting to the feeding channel, and one end of the conveyor belt located above the feeding port.

[0011] Preferably, the lower end of the first telescopic rod is provided with a sealing plate, and the upper end of the first telescopic rod is provided with a fixed platform. The sealing plate is located inside the feeding channel, and the fixed platform is connected to the feeding channel.

[0012] Preferably, one end of the third telescopic rod is provided with a push plate, and the other end of the third telescopic rod is provided with an L-shaped fixing plate. The push plate is located inside the feeding channel, and a sealing sleeve is provided on the side of the push plate. The L-shaped fixing plate is connected to the feeding channel.

[0013] Preferably, one end of the second telescopic rod is provided with a pressing plate, the other end of the second telescopic rod is provided with a U-shaped fixing plate, the outside of the pressing plate is provided with an outer frame, the side of the pressing plate is provided with needles, at least two pressing plates are provided, the outer frame is connected to the feeding channel, and the U-shaped fixing plate is connected to the feeding channel.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model, by setting up a crushing chamber and a feeding channel, allows the battery body to be initially crushed by two extrusion plates in the feeding channel before entering the crushing chamber. Inside the crushing chamber, the battery body passes through a grinding cylinder and is crushed by the grinding blades and fixed blades. Small fragments of the battery body pass directly through the grinding cylinder, while large fragments are ground into small fragments by the grinding protrusions and fixed protrusions. Finally, the small fragments of the battery body fall along the guide plate to the bottom of the crushing chamber and are discharged from the outlet by the discharge plate, thus achieving multi-stage crushing and improving the battery crushing effect.

[0016] 2. This utility model uses a conveyor belt above the feeding channel. The battery body enters the feeding channel along the conveyor belt. After the pusher plate pushes the battery body between two extrusion plates, the sealing plate is closed. The sealing plate, two outer frames, feeding channel, pusher plate, and sealing sleeve form a sealed space. A nitrogen pipe first injects high-concentration pure nitrogen into the sealed space. The two extrusion plates then move towards the middle to initially crush the battery body, thereby destroying its structural integrity to facilitate subsequent crushing operations. A needle is inserted into the battery body to discharge it. Finally, the exhaust pipe absorbs toxic and harmful gases, the sealing plate opens, and the pusher plate pushes the initially crushed battery body into the transfer chamber. Compared with the traditional method of directly crushing the battery body in a high-concentration nitrogen environment, this method reduces the amount of nitrogen required and improves the collection rate of toxic and harmful gases. Attached Figure Description

[0017] Figure 1 This is the overall front view of the present invention;

[0018] Figure 2 This is a partial structural diagram of the crushing cylinder of this utility model;

[0019] Figure 3 This is a partial structural diagram of the feeding channel of this utility model;

[0020] Figure 4 This is a partial structural diagram of the extrusion plate of this utility model.

[0021] In the diagram: 1. Crushing chamber; 101. Discharge port; 102. Fixed cutter head; 103. Fixed protrusion; 104. Guide plate; 2. Transfer chamber; 3. Feeding channel; 301. Feed inlet; 302. Nitrogen pipe; 303. Exhaust pipe; 304. Inclined surface; 4. First telescopic rod; 401. Sealing plate; 402. Fixed platform; 5. Second telescopic rod; 501. U-shaped fixed plate; 502. Extrusion plate; 503. Needle; 504. Outer frame; 6. Third telescopic rod; 601. Push plate; 602. Sealing sleeve; 603. L-shaped fixed plate; 7. Battery body; 701. Conveyor belt; 8. Crushing cylinder; 801. First motor; 802. Crushing blade; 803. Grinding cylinder; 804. Grinding protrusion; 9. Rotating cylinder; 901. Discharge plate; 902. Second motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To address the issues of low resource recovery rates and the difficulty in processing battery fragments after breakage, please refer to [link / reference]. Figure 1-4 This utility model provides an embodiment of a safety live-line crushing device for retired power batteries, including a crushing chamber 1 and a feeding channel 3. The feeding channel 3 is located above the crushing chamber 1. A transfer chamber 2 is provided at the upper end of the crushing chamber 1. The crushing chamber 1 is equipped with a crushing cylinder 8, a guide plate 104 and a rotating cylinder 9. Fixed cutter heads 102 and fixed protrusions 103 are provided on the inner wall of the crushing chamber 1. A first telescopic rod 4 is provided at one end of the feeding channel 3, a third telescopic rod 6 is provided at the other end of the feeding channel 3, and second telescopic rods 5 are provided on both sides of the feeding channel 3. A conveyor belt 701 is provided above the feeding channel 3, and a battery body 7 is provided on the top of the conveyor belt 701.

[0024] A first motor 801 is installed at the upper end of the transfer chamber 2. The first motor 801 is connected to the shaft of the crushing cylinder 8. Crushing blades 802 are installed on the side of the crushing cylinder 8. There are at least four sets of crushing blades 802. The four sets of crushing blades 802 are parallel to each other. Fixed blade head 102 is located between two sets of crushing blades 802. A grinding cylinder 803 is installed at the lower end of the crushing cylinder 8. Several grinding protrusions 804 are installed on the side of the grinding cylinder 803. At least two sets of fixed protrusions 103 are installed. The grinding protrusions 804 are located between two sets of parallel fixed protrusions 103. A guide plate 104 is located below the crushing cylinder 8. A rotating cylinder 9 is located below the guide plate 104. Several discharge plates 901 are installed on the side of the rotating cylinder 9. A discharge port 101 is installed at the lower part of the crushing chamber 1. A second motor 902 is installed at the lower end of the crushing chamber 1. The second motor 902 is connected to the shaft of the rotating cylinder 9.

[0025] The battery body 7 is first crushed by the two extrusion plates 502 in the feed channel 3 before entering the crushing chamber 1. Inside the crushing chamber 1, the battery body 7 passes through the crushing cylinder 8 and is crushed by the crushing blade 802 and the fixed blade head 102. Small fragments of the battery body 7 pass directly through the grinding cylinder 803, while large fragments are ground into small fragments by the grinding protrusion 804 and the fixed protrusion 103. Finally, the small fragments of the battery body 7 fall along the guide plate 104 into the inner bottom surface of the crushing chamber 1 and are discharged from the discharge port 101 by the discharge plate 901. This achieves multi-stage crushing, improves the battery crushing effect, and further reduces the processing difficulty of the battery body 7 fragments.

[0026] A feed inlet 301 and a nitrogen pipe 302 are provided above the feed channel 3, and an exhaust pipe 303 is provided below the feed channel 3. An inclined plane 304 is provided at one end of the feed channel 3, extending into the interior of the transfer chamber 2. The other end of the inclined plane 304 is connected to the feed channel 3. One end of the conveyor belt 701 is located above the feed inlet 301. A closing plate 401 is provided at the lower end of the first telescopic rod 4, and a fixed platform 402 is provided at the upper end of the first telescopic rod 4. The closing plate 401 is located inside the feed channel 3, and the fixed platform 402 is connected to the feed channel 3. One end of the third telescopic rod 6 is provided with… The push plate 601 and the other end of the third telescopic rod 6 are provided with an L-shaped fixing plate 603. The push plate 601 is located inside the feeding channel 3. The side of the push plate 601 is provided with a sealing sleeve 602. The L-shaped fixing plate 603 is connected to the feeding channel 3. One end of the second telescopic rod 5 is provided with a pressing plate 502. The other end of the second telescopic rod 5 is provided with a U-shaped fixing plate 501. The outside of the pressing plate 502 is provided with an outer frame 504. The side of the pressing plate 502 is provided with a needle 503. There are at least two pressing plates 502. The outer frame 504 is connected to the feeding channel 3. The U-shaped fixing plate 501 is connected to the feeding channel 3.

[0027] The battery body 7 enters the feed channel 3 along the conveyor belt 701. The pusher plate 601 pushes the battery body 7 between the two extrusion plates 502. At this time, the sealing plate 401 is in the closed state. The sealing plate 401, the two outer frames 504, the feed channel 3, the pusher plate 601 and the sealing sleeve 602 form a sealed space. The nitrogen pipe 302 first injects high-concentration pure nitrogen into the sealed space. The two extrusion plates 502 then move towards the middle at the same time to perform initial crushing of the battery body 7, thereby destroying its structural integrity to facilitate subsequent crushing operations. The needle 503 is inserted into the inside of the battery body 7 to discharge it. The nitrogen is used to prevent the battery body 7 from exploding or catching fire. Finally, the exhaust pipe 303 absorbs toxic and harmful gases, the sealing plate 401 opens, and the pusher plate 601 pushes the initially crushed battery body 7 into the transfer chamber 2. Compared with the traditional method of directly crushing the battery body 7 in a high-concentration nitrogen environment, the demand for nitrogen is reduced, the collection rate of toxic and harmful gases is improved, and the resource recovery rate is further improved.

[0028] Working principle: The battery body 7 is first crushed by the two extrusion plates 502 in the feed channel 3 before entering the crushing chamber 1. In the crushing chamber 1, the battery body 7 first passes through the crushing cylinder 8 and is crushed into two types of fragments. The large fragments are then ground into small fragments by the grinding cylinder 803. Finally, the small fragments of the battery body 7 are discharged by the discharge plate 901, realizing multi-stage crushing and improving the battery crushing effect.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A safety-operated crushing device for retired power batteries, comprising a crushing chamber (1), characterized in that; It also includes a feeding channel (3), which is located above the crushing chamber (1). A transfer chamber (2) is provided at the upper end of the crushing chamber (1). The crushing chamber (1) is equipped with a crushing cylinder (8), a guide plate (104) and a rotating cylinder (9). A fixed cutter head (102) and a fixed protrusion (103) are provided on the inner wall of the crushing chamber (1). A first telescopic rod (4) is provided at one end of the feeding channel (3), and a third telescopic rod (6) is provided at the other end of the feeding channel (3). A second telescopic rod (5) is provided on both sides of the feeding channel (3). A conveyor belt (701) is provided above the feeding channel (3), and a battery body (7) is provided on the top of the conveyor belt (701).

2. The safety live-line crushing device for retired power batteries according to claim 1, characterized in that: The upper end of the transfer chamber (2) is provided with a first motor (801), which is connected to the shaft of the crushing cylinder (8). The side of the crushing cylinder (8) is provided with crushing blades (802), and there are at least four sets of crushing blades (802). The four sets of crushing blades (802) are parallel to each other, and the fixed blade head (102) is located between two sets of crushing blades (802).

3. The safety live-line crushing device for retired power batteries according to claim 1, characterized in that: The lower end of the crushing cylinder (8) is provided with a grinding cylinder (803), and the side of the grinding cylinder (803) is provided with a plurality of grinding protrusions (804). The fixed protrusions (103) are provided in at least two sets, and the grinding protrusions (804) are located between two sets of mutually parallel fixed protrusions (103).

4. The safety live-line crushing device for retired power batteries according to claim 1, characterized in that: The guide plate (104) is located below the crushing cylinder (8), and the rotating cylinder (9) is located below the guide plate (104). Several discharge plates (901) are provided on the side of the rotating cylinder (9). The lower part of the crushing chamber (1) is provided with a discharge port (101). The lower end of the crushing chamber (1) is provided with a second motor (902), and the second motor (902) is connected to the shaft of the rotating cylinder (9).

5. A safety live-line crushing device for retired power batteries according to claim 1, characterized in that: The feed channel (3) is provided with a feed inlet (301) and a nitrogen pipe (302) on the top, and an exhaust pipe (303) is provided below the feed channel (3). One end of the feed channel (3) is provided with an inclined surface (304), one end of which extends into the interior of the transfer chamber (2), and the other end of which is connected to the feed channel (3). One end of the conveyor belt (701) is located above the feed inlet (301).

6. The safety live-line crushing device for retired power batteries according to claim 1, characterized in that: The lower end of the first telescopic rod (4) is provided with a sealing plate (401), and the upper end of the first telescopic rod (4) is provided with a fixed platform (402). The sealing plate (401) is located inside the feeding channel (3), and the fixed platform (402) is connected to the feeding channel (3).

7. A safety live-line crushing device for retired power batteries according to claim 1, characterized in that: One end of the third telescopic rod (6) is provided with a push plate (601), and the other end of the third telescopic rod (6) is provided with an L-shaped fixing plate (603). The push plate (601) is located inside the feeding channel (3), and a sealing sleeve (602) is provided on the side of the push plate (601). The L-shaped fixing plate (603) is connected to the feeding channel (3).

8. A safety live-line crushing device for retired power batteries according to claim 1, characterized in that: One end of the second telescopic rod (5) is provided with an extrusion plate (502), and the other end of the second telescopic rod (5) is provided with a U-shaped fixing plate (501). An outer frame (504) is provided on the outside of the extrusion plate (502), and a needle (503) is provided on the side of the extrusion plate (502). There are at least two extrusion plates (502). The outer frame (504) is connected to the feeding channel (3), and the U-shaped fixing plate (501) is connected to the feeding channel (3).