Tubular separator

Abstract

The utility model discloses a tubular separator in the technical field of tubular separators, including base and separating cylinder, separating cylinder is located the right side of base top, the left side of base top is fixedly connected with support column, the top end of support column is fixedly connected with top plate, the right side of top of the inner cavity of top plate is rotatingly connected with main shaft, and the top of the top plate is rotatably connected with the main shaft. A first belt wheel is fixedly connected to the middle of the outer side wall of the main shaft, the tail end of the main shaft penetrates through the top plate and extends to the right side of the bottom of the top plate, a connecting sleeve is fixedly connected to the tail end of the main shaft, a positioning block is fixedly connected to the middle of the top of an inner cavity of the connecting sleeve, and a locking bolt is in threaded connection to the outer side wall of the connecting sleeve; the tubular separator is reasonable in structural design, the rotating drum of the tubular separator is convenient to disassemble and assemble, the convenience of cleaning the rotating drum is improved, the rotating drum of the tubular separator rotates more stably, and the separation effect of the rotating drum is improved.

Description

Technical Field

[0001] This utility model relates to the field of tubular separator technology, specifically a tubular separator. Background Technology

[0002] A tubular centrifuge is a high-speed centrifugal separator with a tubular drum. Its drum has a small diameter, a large length, and a high rotational speed. It is used to process components in low-concentration suspensions and emulsions that are difficult to separate. The drum of the tubular centrifuge is suspended and supported by a slender shaft, driven from the top. A vibration damping device is located at the bottom of the drum to reduce vibration during start-up and shutdown. During operation, the emulsion is added from the bottom of the drum and rotates at the same speed as the drum, driven by longitudinal ribs within the drum. Under centrifugal force, the emulsion separates into two layers: a heavier layer near the drum wall and a lighter layer near the center of the drum. The heavy and light liquids flow along the length of the drum and are discharged separately from the overflow port at the top of the drum. Tubular centrifuges are commonly used for the separation of oil and water, bacteria, and proteins, as well as the clarification of essential oils.

[0003] After prolonged use, existing tubular separators require cleaning of their internal drums. However, the drums of typical tubular separators are not easy to disassemble, making drum cleaning inconvenient. Therefore, we have proposed a new type of tubular separator. Utility Model Content

[0004] The purpose of this utility model is to provide a tubular separator to solve the problem mentioned in the background art that after long-term use, the internal drum of the existing tubular separator needs to be cleaned, but the drum of the general tubular separator is not easy to disassemble and assemble, making the cleaning of the drum inconvenient.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tubular separator, comprising a base and a separation cylinder, wherein the separation cylinder is located on the top right side of the base, a support column is fixedly connected to the top left side of the base, a top plate is fixedly connected to the top end of the support column, a main shaft is rotatably connected to the top right side of the inner cavity of the top plate, a first pulley is fixedly connected to the middle of the outer side wall of the main shaft, the end of the main shaft passes through the top plate and extends to the bottom right side of the top plate, and a connecting sleeve is fixedly connected to the end of the main shaft, a positioning block is fixedly connected to the middle of the top of the inner cavity of the connecting sleeve, and a locking bolt is screwed onto the outer side wall of the connecting sleeve.

[0006] As a further description of the above technical solution:

[0007] A drive motor is fixedly connected to the upper side of the left side wall of the support column. The end of the power output shaft of the drive motor passes through the top plate and extends into the inner cavity of the top plate. A second pulley is fixedly connected to the end of the power output shaft of the drive motor. The second pulley is rotatably connected to the first pulley through a belt.

[0008] As a further description of the above technical solution:

[0009] A rotating drum is rotatably connected to the top center of the inner cavity of the separating cylinder. The top of the rotating drum penetrates the separating cylinder and extends into the inner cavity of the connecting sleeve. A positioning groove is provided at the top of the rotating drum.

[0010] As a further description of the above technical solution:

[0011] The inner cavity of the drum has heavy liquid discharge grooves on the left and right sides of the top, and light liquid discharge grooves in the middle of the top of the inner cavity of the drum.

[0012] As a further description of the above technical solution:

[0013] An installation plate is fixedly connected to the lower side of the inner wall of the drum, and three blades are rotatably connected to the bottom of the installation plate.

[0014] As a further description of the above technical solution:

[0015] A heavy liquid collector is fixedly connected to the top of the separation cylinder. A heavy liquid outlet is provided on the right side of the outer wall of the heavy liquid collector. A light liquid collector is fixedly connected to the top of the heavy liquid collector. A light liquid outlet is provided on the right side of the outer wall of the light liquid collector.

[0016] As a further description of the above technical solution:

[0017] An electric actuator is fixedly connected to the lower inner wall of the separation cylinder. An arc-shaped clamp is fixedly connected to the end of the electric actuator. Ball bearings are embedded in the inner wall of the arc-shaped clamp and are evenly distributed. An inlet pipe is fixedly connected to the middle of the bottom of the separation cylinder.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This tubular separator, by retracting the electric actuator, causes the arc-shaped clamping plate to move to both sides, thereby loosening the lower end of the drum. Then, by unscrewing the locking bolt from the connecting sleeve, the upper end of the drum is unlocked, and the drum can be pulled down to remove it. Conversely, when installing the drum, the top of the drum is inserted into the connecting sleeve, and the positioning groove is aligned with the positioning block to complete the positioning of the drum. Then, by tightening the locking bolt, the drum is locked, and the installation of the drum is initially completed. Then, by extending the electric actuator, the electric actuator causes the arc-shaped clamping plate to close in the middle, so that the arc-shaped clamping plate clamps the lower end of the drum, thus completely completing the installation of the drum. This makes the drum of the device easy to disassemble and assemble, and improves the convenience of cleaning the drum.

[0020] 2. This tubular separator uses an electric actuator to move an arc-shaped clamping plate, which clamps the lower end of the drum. This allows the arc-shaped clamping plate to limit the drum's rotation at high speed, preventing the lower end from swaying. Additionally, the inclusion of ball bearings reduces friction between the arc-shaped clamping plate and the drum, thus preventing the clamping plate from affecting the drum's rotation speed. This results in more stable drum rotation and improved separation efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a tubular separator proposed in this utility model;

[0022] Figure 2 This is a schematic diagram of the main structure of a tubular separator proposed in this utility model;

[0023] Figure 3 This is a schematic diagram of the main cross-sectional structure of a tubular separator proposed in this utility model;

[0024] Figure 4 This is a partial top sectional view of the tubular separator proposed in this utility model;

[0025] Figure 5 This utility model proposes a tubular separator. Figure 3 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 100, base; 110, support column; 120, top plate; 130, main shaft; 140, first pulley; 150, connecting sleeve; 160, positioning block; 170, locking bolt; 180, drive motor; 190, second pulley; 200, separation cylinder; 210, drum; 211, heavy liquid discharge tank; 212, light liquid discharge tank; 220, positioning groove; 230, mounting plate; 240, three-bladed paddle; 250, heavy liquid collector; 251, heavy liquid outlet; 260, light liquid collector; 261, light liquid outlet; 270, electric actuator; 280, arc-shaped clamp; 281, ball bearing; 290, inlet pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] This utility model provides a tubular separator that facilitates the disassembly and assembly of the drum, improves the ease of cleaning the drum, and makes the drum rotation more stable, thereby improving the separation effect. Please refer to [link to relevant documentation]. Figure 1-5 It includes a base 100 and a separation cylinder 200;

[0031] Please see Figure 1 , Figure 2 , Figure 3 and Figure 5A support column 110 is fixedly connected to the top left side of the base 100. A top plate 120 is fixedly connected to the top of the support column 110. A main shaft 130 is rotatably connected to the top right side of the inner cavity of the top plate 120. A first pulley 140 is fixedly connected to the middle of the outer wall of the main shaft 130. The end of the main shaft 130 passes through the top plate 120 and extends to the bottom right side of the top plate 120. A connecting sleeve 150 is fixedly connected to the end of the main shaft 130. A positioning block 160 is fixedly connected to the middle of the top of the inner cavity of the connecting sleeve 150. A locking bolt 170 is screwed onto the outer wall of the connecting sleeve 150. A drive motor 180 is fixedly connected to the upper side of the left side wall of the support column 110. The end of the power output shaft of the drive motor 180 passes through the top plate 120 and extends into the inner cavity of the top plate 120. A second pulley 190 is fixedly connected to the end of the power output shaft of the drive motor 180. The second pulley 190 is connected to the first pulley 140 via a belt. By rotating the connection and retracting the electric actuator 270, the electric actuator 270 moves the arc-shaped clamping plate 280 to both sides, thereby loosening the lower end of the drum 210. Then, by unscrewing the locking bolt 170 from the connecting sleeve 150, the upper end of the drum 210 is unlocked. Finally, the drum 210 is pulled downwards to remove it. Conversely, when installing the drum 210, the top end of the drum 210 is inserted into the connecting sleeve 150. Align the positioning groove 220 with the positioning block 160 to complete the positioning of the drum 210. Then, tighten the locking bolt 170 to lock the drum 210, thus completing the initial installation of the drum 210. Then, extend the electric push rod 270 to drive the arc-shaped clamping plate 280 to close in the middle, so that the arc-shaped clamping plate 280 clamps the lower end of the drum 210, thus completely completing the installation of the drum 210.

[0032] In summary, this makes the drum 210 of the device easy to disassemble and assemble, and improves the ease of cleaning the drum 210.

[0033] Please refer to it again. Figure 1-5The separator 200 is located on the top right side of the base 100. Specifically, the separator 200 is fixedly connected to the right side wall of the support column 110. A drum 210 is rotatably connected to the middle of the top of the inner cavity of the separator 200. The top of the drum 210 passes through the separator 200 and extends into the inner cavity of the connecting sleeve 150. A positioning groove 220 is provided at the top of the drum 210. Heavy liquid discharge grooves 211 are provided on the left and right sides of the top of the inner cavity of the drum 210. A light liquid discharge groove 212 is provided at the middle of the top of the inner cavity of the drum 210. An installation plate 230 is fixedly connected to the lower side between the inner side walls of the drum 210. Three paddle blades 240 are rotatably connected to the bottom of the installation plate 230. A heavy liquid collector 250 is fixedly connected to the top of the separator 200. A heavy liquid outlet 251 is provided on the right side of the outer side wall of the heavy liquid collector 250. A light liquid collector is fixedly connected to the top of the heavy liquid collector 250. The light liquid collector 260 has a light liquid outlet 261 on the right side of its outer wall. An electric push rod 270 is fixedly connected to the lower side of the inner wall of the separation cylinder 200. An arc-shaped clamping plate 280 is fixedly connected to the end of the electric push rod 270. The inner wall of the arc-shaped clamping plate 280 is inlaid with ball bearings 281, which are evenly distributed. An inlet pipe 290 is fixedly connected to the middle of the bottom of the separation cylinder 200. The electric push rod 270 drives the arc-shaped clamping plate 280 to move, so that the arc-shaped clamping plate 280 clamps the lower end of the drum 210. When the drum 210 rotates at high speed, the arc-shaped clamping plate 280 limits the rotation of the drum 210, preventing the lower end of the drum 210 from swinging when rotating at high speed. At the same time, the ball bearings 281 reduce the friction between the arc-shaped clamping plate 280 and the drum 210, thereby preventing the arc-shaped clamping plate 280 from affecting the rotation speed of the drum 210.

[0034] In summary, this makes the rotation of the drum 210 of the device more stable and improves the separation effect of the drum 210.

[0035] In practical use, those skilled in the art first start the drive motor 180, causing the second pulley 190 to drive the first pulley 140 to rotate via the belt. This, in turn, causes the main shaft 130 to drive the drum 210 to rotate. Then, the liquid to be separated is input into the drum 210 through the inlet pipe 290. At this time, the liquid to be separated rotates and rises at the same speed as the drum 210 under the action of the three blades 240. Subsequently, the separated heavy liquid enters the heavy liquid collector 250 through the heavy liquid discharge tank 211, while the light liquid enters the light liquid collector 260 through the light liquid discharge tank 212. Afterward, the light and heavy liquids are discharged from the light liquid outlet 261 and the heavy liquid outlet 251, respectively. Finally, when the drum 210 needs to be removed for cleaning, the electric actuator 270 is retracted, causing the electric actuator 270 to drive... The arc-shaped clamp 280 moves to both sides, thereby loosening the lower end of the drum 210. Then, by unscrewing the locking bolt 170 from the connecting sleeve 150, the upper end of the drum 210 is unlocked. Then, the drum 210 is pulled down to remove it. Conversely, when installing the drum 210, the top of the drum 210 is inserted into the connecting sleeve 150, and the positioning groove 220 is aligned with the positioning block 160 to complete the positioning of the drum 210. Then, by tightening the locking bolt 170, the upper end of the drum 210 is locked. Then, by extending the electric push rod 270, the electric push rod 270 drives the arc-shaped clamp 280 to close in the middle, so that the arc-shaped clamp 280 clamps the lower end of the drum 210, thus completely completing the installation of the drum 210.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A tubular separator, characterized in that: The device includes a base (100) and a separation cylinder (200). The separation cylinder (200) is located on the top right side of the base (100). A support column (110) is fixedly connected to the top left side of the base (100). A top plate (120) is fixedly connected to the top top right side of the inner cavity of the top plate (120). A main shaft (130) is rotatably connected to the top right side of the inner cavity of the main shaft (130). A first pulley (140) is fixedly connected to the middle of the outer side wall of the main shaft (130). The end of the main shaft (130) passes through the top plate (120) and extends to the bottom right side of the top plate (120). A connecting sleeve (150) is fixedly connected to the end of the main shaft (130). A positioning block (160) is fixedly connected to the middle of the top top of the inner cavity of the connecting sleeve (150). A locking bolt (170) is screwed onto the outer side wall of the connecting sleeve (150).

2. The tubular separator according to claim 1, characterized in that: A drive motor (180) is fixedly connected to the upper side of the left side wall of the support column (110). The end of the power output shaft of the drive motor (180) passes through the top plate (120) and extends into the inner cavity of the top plate (120). A second pulley (190) is fixedly connected to the end of the power output shaft of the drive motor (180). The second pulley (190) is rotatably connected to the first pulley (140) through a belt.

3. A tubular separator according to claim 1, characterized in that: A rotating drum (210) is rotatably connected to the middle of the top of the inner cavity of the separating cylinder (200). The top of the rotating drum (210) passes through the separating cylinder (200) and extends into the inner cavity of the connecting sleeve (150). A positioning groove (220) is provided at the top of the rotating drum (210).

4. A tubular separator according to claim 3, characterized in that: The inner cavity of the drum (210) has heavy liquid discharge grooves (211) on the left and right sides of the top, and light liquid discharge grooves (212) in the middle of the top of the inner cavity of the drum (210).

5. A tubular separator according to claim 3, characterized in that: An mounting plate (230) is fixedly connected to the lower side of the inner wall of the drum (210), and three blades (240) are rotatably connected to the bottom of the mounting plate (230).

6. A tubular separator according to claim 1, characterized in that: A heavy liquid collector (250) is fixedly connected to the top of the separation cylinder (200). A heavy liquid outlet (251) is provided on the right side of the outer wall of the heavy liquid collector (250). A light liquid collector (260) is fixedly connected to the top of the heavy liquid collector (250). A light liquid outlet (261) is provided on the right side of the outer wall of the light liquid collector (260).

7. A tubular separator according to claim 1, characterized in that: An electric actuator (270) is fixedly connected to the lower inner wall of the separation cylinder (200). An arc-shaped clamp (280) is fixedly connected to the end of the electric actuator (270). A ball bearing (281) is embedded in the inner wall of the arc-shaped clamp (280), and the ball bearing (281) is evenly distributed. An inlet pipe (290) is fixedly connected to the middle of the bottom of the separation cylinder (200).

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