Textile rubber roller auxiliary treatment integrated equipment
By designing the fixed and adjusting components of the integrated auxiliary processing equipment for textile rubber rollers, the problems of uneven coating and inconvenient position adjustment were solved, achieving high-precision rubber roller processing and wide applicability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANCHANG TIANLI HYDRAULIC MACHINERY CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-12
AI Technical Summary
Existing textile rubber roller auxiliary processing equipment suffers from uneven coating distribution and inconvenient roller position adjustment, resulting in limited processing accuracy and equipment application range.
An integrated auxiliary processing device for textile rubber rollers was designed, comprising a bearing component, a heating component, an adjusting component, a fixing component, and a painting component. The fixing component fixes the position of the rubber roller, the adjusting component makes fine adjustments, the painting component achieves uniform coating distribution, and the heating component accelerates the solidification of the coating.
This improved the processing precision of the rubber rollers and the range of applications for the equipment, ensuring the stability of product quality and production efficiency.
Smart Images

Figure CN224221647U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary processing technology for textile rubber rollers, and more specifically to an integrated auxiliary processing device for textile rubber rollers. Background Technology
[0002] The integrated auxiliary treatment equipment for textile rubber rollers is a device used for comprehensive processing and maintenance of textile rubber rollers. Its main work includes cleaning and coating the rubber roller material, which can improve the processing quality and production efficiency of the rubber rollers, reduce production costs, and bring significant economic benefits to enterprises.
[0003] When the equipment is in operation and the surface coating is being applied to the rubber rollers, the wobbling of the rollers can cause the coating to be unevenly distributed on the roller surface, affecting the coating thickness and coverage, reducing processing accuracy, and failing to guarantee the stability of product quality. Furthermore, when processing rubber rollers of different diameters or lengths, the position of the rollers cannot be adjusted accordingly, which may cause the rollers to interfere with other parts of the equipment or prevent the achievement of optimal processing results, thus limiting the scope of application of the equipment.
[0004] Therefore, in order to solve the above problems, this application provides an integrated auxiliary processing device for textile rubber rollers. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an integrated equipment for auxiliary processing of textile rubber rollers to solve the problems existing in the background art.
[0006] This utility model provides the following technical solution: an integrated auxiliary processing device for textile rubber rollers, comprising a bearing component, a heating component, an adjusting component, a fixing component, and a painting component, wherein the heating component is installed at the upper front end of the bearing component, the adjusting components are symmetrically distributed and installed at the upper middle part of the bearing component, the fixing component is placed above the adjusting component, and the painting component is installed at the upper rear end of the bearing component.
[0007] Preferably, the support assembly includes a support plate and a base, wherein the base is matrix-distributed and fixedly installed on the bottom of the support plate.
[0008] Preferably, the heating assembly includes a battery plate, a power supply tube, and a heat irradiation plate. The battery plate is fixedly installed above the front end of the support plate, one end of the power supply tube is fixedly installed above the battery plate, and the other end of the power supply tube is fixedly installed with the heat irradiation plate. The heating assembly helps to accelerate the solidification speed of the coating, thereby saving working time to a certain extent.
[0009] Preferably, the adjustment assembly includes a first fixed plate, a second fixed plate, a brush cylinder, a slot, a pin, a waterproof shell, and a drive motor. The first fixed plate is fixedly installed above the support plate, and the second fixed plate is movably engaged inside the first fixed plate. Both the first and second fixed plates have matrix-distributed slots on their side walls. The pin is movably engaged above the slots. The waterproof shell is fixedly installed on the outer wall of the first fixed plate, and the drive motor is fixedly installed inside the waterproof shell. The output end of the drive motor movably passes through the drive motor, the first fixed plate, and the second fixed plate. The output end of the drive motor is movably engaged with the drive shaft of the brush cylinder. The adjustment assembly facilitates cleaning the outer wall of the fixed assembly and ensures even coating.
[0010] Preferably, the fixing assembly includes a roller, a fixing rod, a first side fixing U-plate, a clamping plate, and a second side fixing U-plate. The fixing rod is placed in a groove above the second fixing plate and movably passes through the roller. The first side fixing U-plate is fixedly installed on one side above the second fixing plate and movably passes through one end of the clamping plate. The other end of the clamping plate is movably engaged with the second side fixing U-plate. The second side fixing U-plate is fixedly installed on the other side above the second fixing plate. The fixing assembly facilitates the fixing and movement of the roller to be processed.
[0011] Preferably, the painting assembly includes a temporary storage box, a paint delivery pipe, a water pump, a pipe body, a nozzle, and a filling port. The temporary storage box is fixedly installed above the rear end of the support plate. One end of the paint delivery pipe is fixedly inserted through the temporary storage box, and the other end of the paint delivery pipe is fixedly connected to the pipe body. The water pump is fixedly installed above the temporary storage box. A matrix of nozzles is fixedly installed at the bottom of the pipe body, and a filling port is provided above the temporary storage box.
[0012] The technical effects and advantages of this utility model are as follows:
[0013] This invention, by incorporating a fixing component, helps to keep the position of the rubber roller relatively fixed during equipment operation, reducing processing errors that may occur due to position changes. It also helps to maintain the parallelism and perpendicularity of the rubber roller, ensuring that the processed rubber roller has good dimensional and shape accuracy, thus improving product quality.
[0014] This invention, by incorporating an adjustment component, allows the device to fine-tune the position of the rubber rollers according to different specifications or processing requirements, thereby enabling more precise processing and meeting the demands of high-precision production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.
[0017] Figure 3 For the present utility model Figure 2 Schematic diagram of structure A in the middle.
[0018] The attached figures are labeled as follows: 1. Supporting component; 101. Supporting plate; 102. Base; 2. Heating component; 201. Battery storage plate; 202. Power supply pipe; 203. Heat irradiation plate; 3. Adjusting component; 301. First fixing plate; 302. Second fixing plate; 303. Brush cylinder; 304. Groove; 305. Pin; 306. Waterproof shell; 307. Drive motor; 4. Fixing component; 401. Roller; 402. Fixing rod; 403. First side fixing U-plate; 404. Clamping plate; 405. Second side fixing U-plate; 5. Painting component; 501. Temporary storage box; 502. Paint supply pipe; 503. Water pump; 504. Pipe body; 505. Spray nozzle; 506. Injection port. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The textile roller auxiliary processing involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0020] Reference Figure 1-3 This utility model provides an integrated auxiliary processing device for textile rubber rollers, including a bearing component 1, a heating component 2, an adjusting component 3, a fixing component 4, and a painting component 5. The heating component 2 is installed at the upper front end of the bearing component 1, the adjusting component 3 is symmetrically distributed and installed at the upper middle part of the bearing component 1, the fixing component 4 is placed above the adjusting component 3, and the painting component 5 is installed at the upper rear end of the bearing component 1.
[0021] The support component 1 includes a support plate 101 and a base 102, wherein the base 102 is matrix-distributed and fixedly installed on the bottom of the support plate 101.
[0022] The heating assembly 2 includes a battery storage plate 201, a power supply pipe 202, and a heat irradiation plate 203. The battery storage plate 201 is fixedly installed on the upper front end of the support plate 101. One end of the power supply pipe 202 is fixedly installed on the upper part of the battery storage plate 201, and the other end of the power supply pipe 202 is fixedly installed with the heat irradiation plate 203. The heating assembly 2 is provided to accelerate the solidification of the coating, thereby saving working time to a certain extent.
[0023] The adjusting assembly 3 includes a first fixing plate 301, a second fixing plate 302, a brush cylinder 303, a slot 304, a pin 305, a waterproof shell 306, and a drive motor 307. The first fixing plate 301 is fixedly installed above the support plate 101. The second fixing plate 302 is movably engaged inside the first fixing plate 301. The side walls of both the first fixing plate 301 and the second fixing plate 302 are provided with a matrix of slots 304. The pin 305 is movably engaged above the slots 304. The waterproof shell 306 is fixedly installed on the outer wall of the first fixing plate 301. The drive motor 307 is fixedly installed inside the waterproof shell 306. The output end of the drive motor 307 movably passes through the drive motor 307, the first fixing plate 301, and the second fixing plate 302. The output end of the drive motor 307 is movably engaged with the drive shaft of the brush cylinder 303. The adjusting assembly 3 is provided to facilitate cleaning of the outer wall of the fixing assembly 4 and to ensure even application of the paint.
[0024] The fixing assembly 4 includes a roller 401, a fixing rod 402, a first side fixing U-plate 403, a clamping plate 404, and a second side fixing U-plate 405. The fixing rod 402 is placed in a groove above the second fixing plate 302 and moves through the roller 401. The first side fixing U-plate 403 is fixedly installed on one side above the second fixing plate 302 and moves through one end of the clamping plate 404. The other end of the clamping plate 404 is movably engaged with the second side fixing U-plate 405. The second side fixing U-plate 405 is fixedly installed on the other side above the second fixing plate 302. The fixing assembly 4 facilitates the fixing and movement of the roller 401 that needs to be processed.
[0025] The painting assembly 5 includes a temporary storage box 501, a paint supply pipe 502, a water pump 503, a pipe body 504, a nozzle 505, and a filling port 506. The temporary storage box 501 is fixedly installed above the rear end of the support plate 101. One end of the paint supply pipe 502 is fixedly installed through the temporary storage box 501, and the other end of the paint supply pipe 502 is fixedly connected to the pipe body 504. The water pump 503 is fixedly installed above the temporary storage box 501. A matrix of nozzles 505 is fixedly installed at the bottom of the pipe body 504. The filling port 506 is opened above the temporary storage box 501.
[0026] The working principle of this utility model:
[0027] The device is placed horizontally above the ground. The operator adds paint into the temporary storage box 501 through the inlet 506 and inserts the roller 401 to be operated onto the fixing rod 402. The operator then places the fixing rod 402 into the groove above the second fixing plate 302 and engages the clamping plate 404 with the outer wall of the second side fixing U-plate 405. The device preparation is now complete. The operator adjusts the position of the pin 305 above the slot 304 so that the outer wall of the roller 401 contacts the brush cylinder 303. The drive motor 307 then starts working, and its output drives the brush cylinder 303 to rotate. The rotation of the brush cylinder 303 cleans the outer wall of the roller 401. Simultaneously, the water pump 503 starts working, and its output pump... Paint tube 502 draws paint from storage box 501 into tube body 504, and then sprays it onto the outer wall of roller 401 through nozzle 505. At this time, the rotation of brush tube 303 drives roller 401 to rotate, so that paint evenly covers the outer wall of roller 401. At this time, heat irradiation plate 203 starts to work. Power supply tube 202 supplies power to heat irradiation plate 203 through battery board 201, so as to achieve the effect of heat irradiation on the outer wall of roller 401, so that paint solidifies quickly and reduces operation time. When dealing with rollers 401 of different thicknesses, while adjusting the height of second fixed plate 302, the operator needs to remove waterproof shell 306 and drive motor 307 from the outer wall of first fixed plate 301. After the position is adjusted, they are inserted back into the outer wall of first fixed plate 301.
[0028] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0029] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0030] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An integrated auxiliary processing device for textile rubber rollers, comprising a bearing component (1), a heating component (2), an adjusting component (3), a fixing component (4), and a painting component (5), characterized in that: The heating component (2) is installed at the upper front end of the supporting component (1), the adjusting component (3) is symmetrically distributed and installed at the upper middle part of the supporting component (1), the fixing component (4) is placed above the adjusting component (3), and the painting component (5) is installed at the upper rear end of the supporting component (1); the fixing component (4) includes a roller (401), a fixing rod (402), a first side fixing U-plate (403), a clamping plate (404), and a second side fixing U-plate (405), wherein the fixing rod (402) The fixing rod (402) is placed in the groove above the second fixing plate (302) and moves through the roller (401). The first side fixing U plate (403) is fixedly installed on the upper side of the second fixing plate (302). The first side fixing U plate (403) moves through one end of the clamping plate (404). The other end of the clamping plate (404) is movably engaged with the second side fixing U plate (405). The second side fixing U plate (405) is fixedly installed on the other side above the second fixing plate (302).
2. The integrated auxiliary treatment equipment for textile rubber rollers according to claim 1, characterized in that: The support component (1) includes a support plate (101) and a base (102), wherein the base (102) is matrix-distributed and fixedly installed on the bottom of the support plate (101).
3. The integrated auxiliary treatment equipment for textile rubber rollers according to claim 1, characterized in that: The heating assembly (2) includes a battery plate (201), a power supply tube (202), and a heat irradiation plate (203). The battery plate (201) is fixedly installed on the upper front end of the support plate (101). One end of the power supply tube (202) is fixedly installed on the upper part of the battery plate (201), and the other end of the power supply tube (202) is fixedly installed with the heat irradiation plate (203).
4. The integrated auxiliary treatment equipment for textile rubber rollers according to claim 1, characterized in that: The adjustment assembly (3) includes a first fixing plate (301), a second fixing plate (302), a brush cylinder (303), a slot (304), a pin (305), a waterproof shell (306), and a drive motor (307). The first fixing plate (301) is fixedly installed above the support plate (101), and the second fixing plate (302) is movably engaged inside the first fixing plate (301). Both the first fixing plate (301) and the second fixing plate (302) have matrix-distributed... The slot (304) is movably engaged with the pin (305) above the slot (304). The waterproof shell (306) is fixedly installed on the outer wall of the first fixing plate (301). The drive motor (307) is fixedly installed inside the waterproof shell (306). The output end of the drive motor (307) movably passes through the drive motor (307), the first fixing plate (301), and the second fixing plate (302). The output end of the drive motor (307) is movably engaged with the drive shaft of the brush cylinder (303).
5. The integrated auxiliary treatment equipment for textile rubber rollers according to claim 1, characterized in that: The painting assembly (5) includes a temporary storage box (501), a paint supply pipe (502), a water pump (503), a pipe body (504), a nozzle (505), and a filling port (506). The temporary storage box (501) is fixedly installed above the rear end of the support plate (101). One end of the paint supply pipe (502) is fixedly installed through the temporary storage box (501), and the other end of the paint supply pipe (502) is fixedly connected to the pipe body (504). The water pump (503) is fixedly installed above the temporary storage box (501). A matrix of nozzles (505) is fixedly installed at the bottom of the pipe body (504). A filling port (506) is provided above the temporary storage box (501).