Sorting and color sorting machine for shelled nuts

Abstract

The utility model discloses a hulled nut sorting color sorter, which relates to the technical field of nut processing, and comprises a stock bin assembly, the bottom of the stock bin assembly is fixedly connected with a support assembly, and a plurality of vibrating feeders are uniformly arranged below the stock bin assembly; a discharging assembly is arranged below the vibrating feeder and located in the middle of the color sorting assembly. A collecting assembly is arranged below the discharging assembly and fixedly connected with the vertical frame. Good products of the shelled nuts subjected to primary color sorting fall into a new material good product collecting bin, defective products fall into a new material defective product collecting bin and then fall into a negative pressure pipe through the new material defective product collecting bin, and the shelled nuts in the negative pressure pipe enter a recycling bin through a second connecting pipe under the driving of negative pressure and are subjected to secondary color sorting; and the partition plate can prevent hulled nuts from entering the first connecting pipe due to overlarge negative pressure while not influencing normal negative-pressure material suction, so that normal operation of the negative-pressure unit is ensured.

Description

Technical Field

[0001] This utility model relates to the field of nut processing technology, specifically a shelling and color sorting machine for nuts. Background Technology

[0002] Nuts are a type of fruit from plants. Currently, there are many kinds of nuts available for human consumption. However, nuts usually have a hard outer shell, so they need to be shelled. But before shelling, it is impossible to know whether the kernel has spoiled or whether the color of the kernel meets the standards. Therefore, nuts need to be color-sorted after shelling.

[0003] Chinese Patent Announcement CN 212550543 U discloses a nut color sorter: including a column, a mounting frame, a hopper, and a color sorting device including a color sorting component. The color sorting component contains a plurality of lenses symmetrically arranged to capture nuts in the color sorting box, and more than 400 air valves. The lenses and air valves are electrically connected to a central controller. The color sorting device also includes a first color sorting conveying channel, a second color sorting conveying channel, a first good material channel, a second good material channel, and first and second bad material channels. The entrances of the good material channel and the bad material channel are at the same horizontal position and are lower than the height of the end of the color sorting conveying channel away from the hopper. The first good material channel is connected to a good material collection bucket. The first bad material channel is connected to a first elevator. The outlet of the first elevator is connected to the entrance of the second color sorting conveying channel. The second good material channel is connected to a second elevator, and the outlet of the second elevator is connected to the entrance of the first color sorting conveying channel.

[0004] The aforementioned nut color sorter uses a first and a second elevator to transfer nuts multiple times, enabling multiple color sorting of the same batch of nuts. However, although there are various types of elevators, they are mainly divided into vertical elevators and inclined elevators. Regardless of the type, elevators are quite large and cannot be placed directly inside the color sorter. Moreover, the aforementioned color sorter is horizontal, and with the addition of two elevators, the overall size of the equipment is large, requiring a large area for placement. Utility Model Content

[0005] The purpose of this utility model is to provide a shelled nut sorting and color sorting machine, which adds a collection component powered by negative pressure to the color sorting machine, and uses negative pressure to achieve multiple color sorting of shelled nuts. The whole equipment has a vertical structure and occupies a small area, so as to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A shelled nut sorting and color sorting machine includes a hopper assembly, the bottom of which is fixedly connected to a support assembly, and multiple vibrating feeders are evenly arranged below the hopper assembly; a feeding assembly is arranged below the vibrating feeders, which is located in the middle of the color sorting assembly; a collecting assembly is arranged below the feeding assembly, and the collecting assembly is fixedly connected to the upright frame.

[0008] The hopper assembly includes a new hopper, with a recycling hopper on one side; multiple material drop cylinders 1 are evenly distributed at the bottom of the new hopper, and multiple material drop cylinders 2 are evenly distributed at the bottom of the recycling hopper; the top of the new hopper is open, and the recycling hopper is sealed; a connecting pipe 1 is fixedly connected to the top of the recycling hopper, and the other end of the connecting pipe 1 is connected to the negative pressure unit; a connection port is provided on one side of the recycling hopper.

[0009] The collection assembly includes multiple new material good product collection bins, multiple new material defective product collection bins, multiple recycled material good product collection bins, and multiple defective product collection bins; the bottom of each of the multiple new material defective product collection bins is fixedly connected to the top of a negative pressure pipe, one end of which is fixedly connected to a connecting pipe; the end of the connecting pipe away from the negative pressure pipe is sealed and fixedly connected to the connecting port.

[0010] As a further technical solution of this utility model, the inner sides of both the new material bin and the recycling bin are provided with multiple guide plates to guide the rolling of shelled nuts; a partition is fixedly connected to the upper inner side of the recycling bin, and the partition is uniformly provided with multiple through holes, and the partition is located above the connection port.

[0011] As a further technical solution of this utility model, the multiple new material good product collection bins, multiple new material defective product collection bins, multiple recycled material good product collection bins and multiple defective product collection bins are all separated from each other by baffles and are all fixedly connected to the upright frame by multiple angle irons.

[0012] As a further technical solution of this utility model, a plurality of mounting seats are uniformly sleeved on the outside of the negative pressure pipe; a support seat is sleeved on the upper outer side of the second connecting pipe, and the support seat and the plurality of mounting seats are all fixedly connected to the upright frame.

[0013] As a further technical solution of this utility model, the bracket assembly includes a shelf with a support frame below it, and the shelf is fixedly connected to the support frame through multiple connecting frames; the bottom of the support frame is fixedly connected to the top of the base frame, and both ends of the base frame are fixedly connected to the upright frame; the new material bin and the recycled material bin are both placed on the inner side of the top of the shelf.

[0014] As a further technical solution of this utility model, the feeding assembly includes multiple sliding plates, all of which are inclined, and each of the multiple sliding plates is fixedly connected to a corner bracket on one side. The side of the multiple corner brackets away from the sliding plates is fixedly connected to the top of the machine box, and both ends of the machine box are fixedly connected to the upright frame. The multiple first-stage dropping cylinders, multiple second-stage dropping cylinders, and multiple sliding plates correspond to the positions of the multiple vibrating feeders.

[0015] As a further technical solution of this utility model, the color sorting component includes a rear color sorting chamber, and a front color sorting chamber is provided on one side of the rear color sorting chamber, and both the rear color sorting chamber and the front color sorting chamber are inclined; the plurality of the sliding plates are located between the rear color sorting chamber and the front color sorting chamber.

[0016] As a further technical solution of this utility model, multiple color sorting lenses and industrial ambient lights are evenly installed in the rear color sorting chamber and the front color sorting chamber, and the multiple color sorting lenses correspond to the positions of the multiple sliding plates and are all located below the sliding plates; multiple air nozzles controlled by pneumatic valves are installed in the rear color sorting chamber, and the multiple air nozzles correspond to the positions of the multiple sliding plates and are all located below the color sorting lenses.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. In this utility model, the good quality shelled nuts from the initial color sorting fall into the new material good quality collection bin, while the defective ones fall into the new material defective ones collection bin. Then, they fall into the negative pressure pipe through the new material defective ones collection bin. The shelled nuts in the negative pressure pipe are driven by the negative pressure and enter the recycling bin through the connecting pipe two for secondary color sorting. The partition can prevent shelled nuts from entering the connecting pipe one due to excessive negative pressure without affecting the normal suction of the negative pressure, thus ensuring the normal operation of the negative pressure unit. By using the negative pressure pipe and the connecting pipe two in conjunction with the principle of negative pressure, the transfer of shelled nuts can be achieved without the use of additional equipment, reducing the footprint of the equipment.

[0019] 2. In this utility model, multiple sliding plates are provided, and the multiple sliding plates are isolated from each other to ensure that the shelled nuts on each sliding plate will not mix with each other, so that the primary color sorting and secondary color sorting of shelled nuts can be carried out independently and simultaneously, thereby improving the efficiency of color sorting. Multiple color sorting lenses, industrial ambient lights and pneumatic valves are all electrically connected to the central controller. The principle of color sorting and screening is existing technology and will not be described in detail here. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This utility model Figure 1 Another perspective view.

[0022] Figure 3 This utility model Figure 1 Side view.

[0023] Figure 4 This is a diagram showing the positional relationship between the hopper assembly and the support assembly in this utility model.

[0024] Figure 5 This utility model Figure 4 Side view.

[0025] Figure 6 This utility model Figure 5 AA sectional view.

[0026] Figure 7 This is a diagram showing the positional relationship between the feeding component and the color sorting component of this utility model.

[0027] Figure 8 This utility model Figure 7 Side view.

[0028] Figure 9 This is a three-dimensional structural diagram of the collection component of this utility model.

[0029] Figure 10 This utility model Figure 9 Another perspective view.

[0030] In the diagram: 1-hopper assembly, 2-support assembly, 3-vibrating feeder, 4-discharge assembly, 5-color sorting assembly, 6-collection assembly, 7-stand;

[0031] 11-New material bin, 12-Discharge cylinder one, 13-Drain plate, 14-Recycled material bin, 15-Connecting pipe one, 16-Discharge cylinder two, 17-Baffle, 18-Connecting port, 21-Shelf, 22-Support frame, 23-Base frame, 24-Connecting frame, 41-Sliding plate, 42-Angle frame, 43-Chassis, 51-Rear color sorting bin, 52-Front color sorting bin, 61-New material good product collection bin, 62-New material defective product collection bin, 63-Recycled material good product collection bin, 64-Defective product collection bin, 65-Baffle, 66-Angle iron, 67-Negative pressure pipe, 68-Mounting base, 69-Connecting pipe two, 60-Support base. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Please see Figure 1-10 In this embodiment of the present invention, a shelled nut sorting and color sorting machine includes a hopper assembly 1, the bottom of which is fixedly connected to a support assembly 2, and a plurality of vibrating feeders 3 are evenly arranged below the hopper assembly 1; a feeding assembly 4 is arranged below the vibrating feeders 3, and the feeding assembly 4 is located in the middle of the color sorting assembly 5; a collecting assembly 6 is arranged below the feeding assembly 4, and the collecting assembly 6 is fixedly connected to a stand 7.

[0034] The hopper assembly 1 includes a new hopper 11, with a recycling hopper 14 on one side; the bottom of the new hopper 11 is evenly provided with a plurality of discharge cylinders 12, and the bottom of the recycling hopper 14 is evenly provided with a plurality of discharge cylinders 16; the top of the new hopper 11 is open, and the recycling hopper 14 is sealed; a connecting pipe 15 is fixedly connected to the top of the recycling hopper 14, and the other end of the connecting pipe 15 is connected to a negative pressure unit; a connection port 18 is provided on one side of the recycling hopper 14.

[0035] The collection component 6 includes multiple new material good product collection bins 61, multiple new material defective product collection bins 62, multiple recycled material good product collection bins 63, and multiple defective product collection bins 64; wherein the bottom of each of the multiple new material defective product collection bins 62 is fixedly connected to the top of a negative pressure pipe 67, one end of which is fixedly connected to a connecting pipe 69; the end of the connecting pipe 69 away from the negative pressure pipe 67 is sealed and fixedly connected to the connecting port 18.

[0036] The inner sides of the new material bin 11 and the recycling bin 14 are provided with multiple guide plates 13 to guide the rolling of shelled nuts; the upper inner side of the recycling bin 14 is fixedly connected with a partition 17, which has multiple through holes evenly distributed on it, and the partition 17 is located above the connection port 18.

[0037] The multiple new material good product collection bins 61, multiple new material defective product collection bins 62, multiple recycled material good product collection bins 63, and multiple defective product collection bins 64 are all separated from each other by baffles 65 and are all fixedly connected to the upright frame 7 by multiple angle irons 66;

[0038] Multiple mounting seats 68 are evenly sleeved on the outside of the negative pressure pipe 67; a support seat 60 is sleeved on the upper outer side of the connecting pipe 69, and the support seat 60 and the multiple mounting seats 68 are all fixedly connected to the upright frame 7.

[0039] The bracket assembly 2 includes a shelf 21, with a support frame 22 below the shelf 21, and the shelf 21 is fixedly connected to the support frame 22 through multiple connecting frames 24; the bottom of the support frame 22 is fixedly connected to the top of the base frame 23, and both ends of the base frame 23 are fixedly connected to the upright frame 7; the new material bin 11 and the recycling bin 14 are both placed on the top inner side of the shelf 21.

[0040] By adopting the above technical solution, the good quality shelled nuts from the initial color sorting fall into the new material good quality collection bin 61, while the defective ones fall into the new material defective collection bin 62. Then, they fall into the negative pressure pipe 67 through the new material defective collection bin 62. The shelled nuts in the negative pressure pipe 67, driven by the negative pressure, enter the recycling bin 14 through the connecting pipe 2 69 for secondary color sorting. The partition 17, without affecting the normal suction of the negative pressure, can also prevent the shelled nuts from entering the connecting pipe 1 15 due to excessive negative pressure, ensuring the normal operation of the negative pressure unit. By utilizing the principle of negative pressure in conjunction with the negative pressure pipe 67 and the connecting pipe 2 69, the transfer of shelled nuts can be achieved without the use of additional equipment, reducing the equipment's footprint.

[0041] In this embodiment, the feeding assembly 4 includes multiple sliding plates 41, all of which are inclined. Each of the multiple sliding plates 41 is fixedly connected to a corner bracket 42 on one side. The side of each corner bracket 42 away from the sliding plate 41 is fixedly connected to the top of the housing 43. Both ends of the housing 43 are fixedly connected to the upright frame 7. The multiple first discharge cylinders 12, multiple second discharge cylinders 16, and multiple sliding plates 41 correspond to the positions of the multiple vibrating feeders 3.

[0042] The color sorting component 5 includes a rear color sorting chamber 51, and a front color sorting chamber 52 is provided on one side of the rear color sorting chamber 51. Both the rear color sorting chamber 51 and the front color sorting chamber 52 are inclined. The plurality of the sliding plates 41 are located between the rear color sorting chamber 51 and the front color sorting chamber 52.

[0043] The rear color sorting chamber 51 and the front color sorting chamber 52 are evenly equipped with multiple color sorting lenses and industrial ambient lights, and the multiple color sorting lenses are respectively positioned corresponding to the multiple sliding plates 41 and are all located below the sliding plates 41; the rear color sorting chamber 51 is equipped with multiple air nozzles controlled by pneumatic valves, and the multiple air nozzles are respectively positioned corresponding to the multiple sliding plates 41 and are all located below the color sorting lenses.

[0044] By adopting the above technical solution, multiple sliding plates 41 are provided, and the multiple sliding plates 41 are isolated from each other to ensure that the shelled nuts on each sliding plate 41 will not mix with each other, so that the primary color sorting and secondary color sorting of shelled nuts can be carried out independently and simultaneously, thereby improving the efficiency of color sorting. Multiple color sorting lenses, industrial ambient lights and pneumatic valves are all electrically connected to the central controller. The principle of color sorting and screening is existing technology and will not be described in detail here.

[0045] The working principle of this utility model is as follows: the good quality shelled nuts from the initial color sorting fall into the new material good quality collection bin 61, while the defective ones fall into the new material defective collection bin 62. Then, they fall into the negative pressure pipe 67 through the new material defective collection bin 62. Under the influence of negative pressure, the shelled nuts in the negative pressure pipe 67 enter the recycling bin 14 through the connecting pipe 2 69 for secondary color sorting. The partition 17, while not affecting the normal suction of the negative pressure, also prevents the shelled nuts from entering the connecting pipe 1 15 due to excessive negative pressure, ensuring the normal operation of the negative pressure unit. By utilizing the negative pressure pipe 67 and the connecting pipe 2 69 in conjunction with the principle of negative pressure, the transfer of shelled nuts can be achieved without the use of additional equipment, reducing the footprint of the equipment.

[0046] Multiple sliding plates 41 are provided, and the multiple sliding plates 41 are isolated from each other to ensure that the shelled nuts on each sliding plate 41 will not mix with each other, so that the primary color sorting and secondary color sorting of shelled nuts can be carried out independently and simultaneously, improving the efficiency of color sorting. Multiple color sorting lenses, industrial ambient lights and pneumatic valves are all electrically connected to the central controller. The principle of color sorting and screening is existing technology and will not be described in detail here.

[0047] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A shelling and nut sorting color sorter, characterized in that: The assembly includes a hopper assembly (1), the bottom of which is fixedly connected to a support assembly (2), and multiple vibrating feeders (3) are evenly arranged below the hopper assembly (1); a feeding assembly (4) is arranged below the vibrating feeders (3), which is located in the middle of the color sorting assembly (5); a collecting assembly (6) is arranged below the feeding assembly (4), and the collecting assembly (6) is fixedly connected to the upright frame (7); The aforementioned silo assembly (1) includes a new silo (11), on one side of which is a recycling silo (14); the bottom of the new silo (11) is uniformly provided with a plurality of first-stage discharge cylinders (12), and the bottom of the recycling silo (14) is uniformly provided with a plurality of second-stage discharge cylinders (16); the top of the new silo (11) is open, and the recycling silo (14) is sealed; the top of the recycling silo (14) is fixedly connected with a first-stage connecting pipe (15), and the other end of the first-stage connecting pipe (15) is connected to a negative pressure unit; a connection port (18) is provided on one side of the recycling silo (14); The collection component (6) includes multiple new material good product collection bins (61), multiple new material defective product collection bins (62), multiple recycled material good product collection bins (63), and multiple defective product collection bins (64); the bottom of each of the multiple new material defective product collection bins (62) is fixedly connected to the top of a negative pressure pipe (67), one end of which is fixedly connected to a connecting pipe two (69); the end of the connecting pipe two (69) away from the negative pressure pipe (67) is sealed and fixedly connected to the connecting port (18).

2. The shelling and nut sorting color sorter according to claim 1, characterized in that: The inner sides of the new material bin (11) and the recycling bin (14) are provided with multiple guide plates (13) to guide the rolling of shelled nuts; the upper inner side of the recycling bin (14) is fixedly connected with a partition (17), which has multiple through holes evenly provided on it, and the partition (17) is located above the connection port (18).

3. The shelling and nut sorting color sorter according to claim 1, characterized in that: The multiple new material good product collection bins (61), multiple new material defective product collection bins (62), multiple recycled material good product collection bins (63) and multiple defective product collection bins (64) are all separated from each other by baffles (65) and are all fixedly connected to the upright frame (7) by multiple angle irons (66).

4. The shelling and nut sorting color sorter according to claim 1, characterized in that: Multiple mounting seats (68) are evenly sleeved on the outside of the negative pressure pipe (67); a support seat (60) is sleeved on the upper outside of the connecting pipe (69), and the support seat (60) and multiple mounting seats (68) are fixedly connected to the upright frame (7).

5. The shelling and nut sorting color sorter according to claim 1, characterized in that: The bracket assembly (2) includes a shelf (21), with a support frame (22) below the shelf (21), and the shelf (21) is fixedly connected to the support frame (22) through multiple connecting frames (24); the bottom of the support frame (22) is fixedly connected to the top of the base frame (23), and both ends of the base frame (23) are fixedly connected to the upright frame (7); the new material bin (11) and the recycling bin (14) are both placed on the inner side of the top of the shelf (21).

6. The shelling and nut sorting color sorter according to claim 1, characterized in that: The feeding assembly (4) includes multiple sliding plates (41), all of which are inclined, and each of the multiple sliding plates (41) is fixedly connected to a corner bracket (42) on one side. The side of the multiple corner brackets (42) away from the sliding plates (41) is fixedly connected to the top of the machine housing (43), and both ends of the machine housing (43) are fixedly connected to the upright frame (7). The multiple dropping cylinders one (12), multiple dropping cylinders two (16) and multiple sliding plates (41) correspond to the positions of the multiple vibrating feeders (3).

7. The shelling and nut sorting color sorter according to claim 6, characterized in that: The color sorting component (5) includes a rear color sorting chamber (51), and a front color sorting chamber (52) is provided on one side of the rear color sorting chamber (51). Both the rear color sorting chamber (51) and the front color sorting chamber (52) are inclined. Multiple sliding plates (41) are located between the rear color sorting chamber (51) and the front color sorting chamber (52).

8. The shelling and nut sorting color sorter according to claim 7, characterized in that: Multiple color sorting lenses and industrial ambient lights are evenly installed in the rear color sorting chamber (51) and the front color sorting chamber (52), and the multiple color sorting lenses correspond to the positions of the multiple sliding plates (41) and are all located below the sliding plates (41); multiple air nozzles controlled by pneumatic valves are installed in the rear color sorting chamber (51), and the multiple air nozzles correspond to the positions of the multiple sliding plates (41) and are all located below the color sorting lenses.

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