Bending tool for copper busbar production
By installing a dust blowing component and an infrared safety system on the copper busbar bending fixture, the problem of pitting caused by metal impurities is solved, achieving efficient impurity removal and safe production, and improving the quality and safety of the copper busbar.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI JINHENG NEW MATERIALS CO LTD
- Filing Date
- 2025-04-03
- Publication Date
- 2026-05-12
AI Technical Summary
During the production of copper busbars, metal impurities can easily adhere to the bending fixtures, causing dents, affecting product quality, and posing safety hazards.
A dust blowing assembly is installed on the side wall of the drive mold assembly mounting seat of the bending fixture. The first and second dust blowing nozzles blow air onto the lower end of the pressing template and the bending groove to prevent metal impurities from adhering. Combined with an infrared transmitter and an alarm, safety is improved.
It effectively prevents metal impurities from forming indentations on the surface of the copper busbar, improving product quality. By synchronously controlling the dust blowing component and the drive cylinder, it ensures that impurities are removed before each bend, thus enhancing safety.
Smart Images

Figure CN224222400U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper busbar bending technology, and in particular to a bending fixture for copper busbar production. Background Technology
[0002] Busbars refer to the copper or aluminum busbars that connect the main switch and the switches in each branch circuit in a power supply system. In fact, these are all connecting pieces used in the process of connecting electronic devices. Busbars include copper busbars and aluminum busbars, and are sometimes also called busbars or copper busbars.
[0003] The production of copper busbars requires the use of bending machines, and bending fixtures are installed on these machines. In small-scale copper busbar manufacturing enterprises, multiple processing stations are located close to each other; for example, grinding and bending of copper busbars are carried out continuously in one area. This causes dust and impurities from other stations to easily fall onto the bending fixtures. If not cleaned promptly, these metal impurities can form indentations on the copper busbars during the pressure bending process, affecting the quality of the copper busbars. Therefore, this utility model proposes a bending fixture for copper busbar production to address the shortcomings of existing technologies. Utility Model Content
[0004] To address the aforementioned problems, the purpose of this utility model is to provide a bending fixture for copper busbar production. By setting a dust blowing component on the side wall of the mounting base of the drive mold assembly, the first and second dust blowing nozzles connected to the dust blowing component can blow air onto the lower end of the lower pressing template and the bending groove, preventing metal impurities adhering to the surface of the lower pressing template and the bending groove from forming indentations on the surface of the copper busbar.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A bending fixture for producing copper busbars includes a drive mold assembly and a fixed lower mold assembly, which are arranged vertically opposite each other. The fixed lower mold assembly is located on the top of the workbench of the bending equipment, and the drive mold assembly is located at the output end of the drive cylinder of the bending equipment. The drive mold assembly includes a mounting base and a pressing template. The mounting base is installed at the output end of the drive cylinder and has a mounting groove. The pressing template is detachably installed in the mounting groove. A first fixing seat is provided on one side wall of the mounting base, and a second fixing seat is provided on the housing of the drive cylinder above the first fixing seat. The first fixing seat has a mounting rod and a dust blowing assembly. A trigger switch is provided at the bottom of the second fixing seat. The trigger switch is electrically connected to the controller of the dust blowing assembly, and the position of the trigger switch is adapted to the position of the mounting rod. A first dust blowing nozzle and a second dust blowing nozzle are provided on one side of the mounting rod, and the dust blowing assembly connects the first dust blowing nozzle and the second dust blowing nozzle.
[0007] A further improvement is that the fixed lower mold assembly includes a lower mold base and a lower template. The lower template is installed on the top of the lower mold base by fixing bolts, and the lower template is provided with a bending groove that matches the position of the lower pressing template.
[0008] A further improvement is that the first fixing seat is detachably installed to one side wall of the mounting seat via fixing bolts, and the second fixing seat is detachably installed to the housing of the drive cylinder via fixing bolts.
[0009] A further improvement is that the dust blowing assembly includes an air pump and an air pipe, the first fixed base is provided with an air pump, the output end of the air pump is provided with an air pipe, and the first dust blowing nozzle and the second dust blowing nozzle are both connected to the air pipe.
[0010] Further improvements include: the mounting base has a first groove symmetrically arranged on the front side, an infrared transmitter is provided in the first groove, the lower template has a second groove adapted to the first groove, an infrared receiver is provided in the second groove, and an alarm is provided on the front side of the housing of the drive cylinder.
[0011] A further improvement is that after the output end of the drive cylinder is reset, the mounting rod abuts against the trigger switch, and the first and second dust-blowing nozzles are respectively aligned with the lower end of the pressing template and the bending groove.
[0012] The beneficial effects of this utility model are as follows: This utility model sets the bending fixture to consist of a drive mold assembly and a fixed lower mold assembly, and sets a dust blowing assembly on the side wall of the mounting seat of the drive mold assembly. The first dust blowing nozzle and the second dust blowing nozzle connected to the dust blowing assembly can blow air onto the lower end of the lower pressing template and the bending groove, preventing metal impurities attached to the surface of the lower pressing template and the bending groove from forming pressure pits on the surface of the copper busbar. The control of the dust blowing assembly of this utility model is synchronized with the action of the drive cylinder, which has the advantage of being easy to use. It can blow air to remove impurities from the lower end of the lower pressing template and the bending groove before each bending production.
[0013] This invention creates a safety light grid in front of the bending processing area by setting up an infrared transmitter and an infrared receiver. Combined with an alarm, it can effectively prevent accidental injury to manual bending of copper busbars, making the bending fixture used in copper busbar production highly safe. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 This is a front view schematic diagram of the trigger switch mounting structure of this utility model;
[0016] Figure 3 This is a schematic diagram illustrating the working principle of the present invention.
[0017] The components include: 1. Drive mold assembly; 101. Mounting base; 102. Lower pressing template; 2. Fixed lower mold assembly; 201. Lower mold base; 202. Lower template; 203. Bending groove; 3. Drive cylinder; 4. First fixed base; 5. Second fixed base; 6. Mounting rod; 7. Trigger switch; 8. First dust blowing nozzle; 9. Second dust blowing nozzle; 10. Air pump; 11. Air pipe; 12. Infrared transmitter; 13. Infrared receiver; 14. Alarm. Detailed Implementation
[0018] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.
[0019] according to Figure 1-3 As shown in the figure, this embodiment proposes a bending fixture for copper busbar production, including a drive die assembly 1 and a fixed lower die assembly 2. The drive die assembly 1 and the fixed lower die assembly 2 are arranged vertically correspondingly. The fixed lower die assembly 2 is disposed on the top of the worktable of the bending equipment. The drive die assembly 1 is disposed at the output end of the drive cylinder 3 of the bending equipment. The drive die assembly 1 includes a mounting base 101 and a pressing template 102. The mounting base 101 is mounted on the output end of the drive cylinder 3. The mounting base 101 is provided with a mounting groove, and a pressing template 102 is detachably disposed in the mounting groove. Template 102, the mounting base 101 has a first fixing seat 4 on one side wall, the drive cylinder 3 above the first fixing seat 4 has a second fixing seat 5 on its housing, the first fixing seat 4 has a mounting rod 6 and a dust blowing assembly, the bottom of the second fixing seat 5 has a trigger switch 7, the trigger switch 7 is electrically connected to the controller of the dust blowing assembly, and the position of the trigger switch 7 is adapted to the position of the mounting rod 6, the mounting rod 6 has a first dust blowing nozzle 8 and a second dust blowing nozzle 9 on one side, and the dust blowing assembly is connected to the first dust blowing nozzle 8 and the second dust blowing nozzle 9.
[0020] When the bending fixture for copper busbar production of this utility model is in operation, when the drive cylinder 3 is in the reset state, the first dust-blowing nozzle 8 and the second dust-blowing nozzle 9 are respectively aligned with the lower end of the pressing template 102 and the bending groove 203. At this time, the mounting rod 6 touches the trigger switch 7, the dust-blowing assembly is started, and the high-pressure air source comes out from the first dust-blowing nozzle 8 and the second dust-blowing nozzle 9 to blow away metal impurities in the lower end of the pressing template 102 and the bending groove 203. When bending begins, the output end of the drive cylinder 3 extends, the mounting base 101 moves down, the mounting rod 6 disengages from the trigger switch 7, the dust-blowing assembly is closed, the pressing template 102 bends the copper busbar in the bending groove 203, the bending ends and the drive cylinder 3 resets again, the dust-blowing assembly restarts, and blows air into the lower end of the pressing template 102 and the bending groove 203, and then performs the next bending operation.
[0021] The fixed lower mold assembly 2 includes a lower mold base 201 and a lower template 202. The lower template 202 is mounted on the top of the lower mold base 201 by fixing bolts. The lower template 202 is provided with a bending groove 203 that matches the position of the lower pressing template 102. When the output end of the drive cylinder 3 extends, the mounting base 101 moves down, and the copper nut is bent into the bending groove 203 of the lower template 202.
[0022] The first fixed seat 4 is detachably installed to one side wall of the mounting base 101 via fixing bolts, and the second fixed seat 5 is detachably installed to the housing of the drive cylinder 3 via fixing bolts. This configuration allows the dust removal structure, consisting of the first fixed seat 4, the second fixed seat 5, the trigger switch 7, the first dust nozzle 8, the second dust nozzle 9, and the dust assembly, to be disassembled and installed on unwanted bending machines for use with bending fixtures, thus improving versatility.
[0023] The dust blowing assembly includes an air pump 10 and an air pipe 11. The air pump 10 is mounted on the first fixed base 4, and the output end of the air pump 10 is connected to the air pipe 11. The first dust blowing nozzle 8 and the second dust blowing nozzle 9 are both connected to the air pipe 11. The high-pressure air source generated by the air pump 10 enters the first dust blowing nozzle 8 and the second dust blowing nozzle 9 through the air pipe 11, and then blows dust off the lower end of the pressing template 102 and the bending groove 203.
[0024] The mounting base 101 has symmetrically arranged first grooves on its front side, and an infrared transmitter 12 is arranged in the first groove. The lower template 202 has a second groove adapted to the first groove, and an infrared receiver 13 is arranged in the second groove. An alarm 14 is arranged on the front side of the housing of the drive cylinder 3. By setting the infrared transmitter 12 and the infrared receiver 13, this utility model can form a safety light grid on the front side of the bending processing area. Combined with the alarm 14, it can effectively prevent accidental injury to manual bending of copper busbars, making the bending fixture used for copper busbar production highly safe.
[0025] After the output end of the drive cylinder 3 is reset, the mounting rod 6 abuts against the trigger switch 7, and the first dust blowing nozzle 8 and the second dust blowing nozzle 9 are respectively aligned with the lower end of the pressing template 102 and the bending groove 203.
[0026] This utility model sets the bending fixture to consist of a drive mold assembly 1 and a fixed lower mold assembly 2. A dust blowing assembly is set on the side wall of the mounting base 101 of the drive mold assembly 1. The first dust blowing nozzle 8 and the second dust blowing nozzle 9 connected to the dust blowing assembly can blow air onto the lower end of the lower pressing template 102 and the bending groove 203 to prevent metal impurities attached to the surface of the lower pressing template 102 and the bending groove 203 from forming pressure pits on the surface of the copper busbar. The control of the dust blowing assembly of this utility model is synchronized with the action of the drive cylinder 3, which has the advantage of being easy to use. It can blow air to remove impurities from the lower end of the lower pressing template 102 and the bending groove 203 before each bending production.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A bending fixture for producing copper busbars, comprising a drive die assembly (1) and a fixed lower die assembly (2), wherein the drive die assembly (1) and the fixed lower die assembly (2) are arranged vertically in correspondence, characterized in that: The fixed lower die assembly (2) is set on the top of the workbench of the bending equipment, and the drive die assembly (1) is set at the output end of the drive cylinder (3) of the bending equipment. The drive die assembly (1) includes a mounting base (101) and a pressing template (102). The mounting base (101) is installed at the output end of the drive cylinder (3). The mounting base (101) is provided with a mounting groove, and the pressing template (102) is detachably installed in the mounting groove. A first fixed seat (4) is provided on one side wall of the mounting base (101). 4) The upper drive cylinder (3) has a second fixed seat (5) on its outer shell. The first fixed seat (4) has a mounting rod (6) and a dust blowing assembly. The bottom of the second fixed seat (5) has a trigger switch (7). The trigger switch (7) is electrically connected to the controller of the dust blowing assembly. The position of the trigger switch (7) is adapted to the position of the mounting rod (6). The mounting rod (6) has a first dust blowing nozzle (8) and a second dust blowing nozzle (9) on one side. The dust blowing assembly connects the first dust blowing nozzle (8) and the second dust blowing nozzle (9).
2. The bending fixture for producing copper busbars according to claim 1, characterized in that: The fixed lower mold assembly (2) includes a lower mold base (201) and a lower template (202). The lower template (202) is installed on the top of the lower mold base (201) by fixing bolts. The lower template (202) is provided with a bending groove (203) that is adapted to the position of the lower pressing template (102).
3. The bending fixture for producing copper busbars according to claim 1, characterized in that: The first fixing seat (4) is detachably installed on one side wall of the mounting seat (101) by fixing bolts, and the second fixing seat (5) is detachably installed on the outer shell of the drive cylinder (3) by fixing bolts.
4. The bending fixture for producing copper busbars according to claim 1, characterized in that: The dust blowing assembly includes an air pump (10) and an air pipe (11). The first fixed base (4) is provided with an air pump (10), and the output end of the air pump (10) is provided with an air pipe (11). The first dust blowing nozzle (8) and the second dust blowing nozzle (9) are both connected to the air pipe (11).
5. A bending fixture for producing copper busbars according to claim 2, characterized in that: The mounting base (101) has a first groove symmetrically arranged on the front side, and an infrared transmitter (12) is provided in the first groove. The lower template (202) has a second groove adapted to the first groove, and an infrared receiver (13) is provided inside the second groove. An alarm (14) is provided on the front side of the housing of the drive cylinder (3).
6. The bending fixture for producing copper busbars according to claim 2, characterized in that: After the output end of the drive cylinder (3) is reset, the mounting rod (6) abuts against the trigger switch (7), and the first dust blowing nozzle (8) and the second dust blowing nozzle (9) are respectively aligned with the lower end of the pressing template (102) and the bending groove (203).