Automatic bending and shaping device for wire tube condenser

By designing an automatic bending and shaping device, the problem of low efficiency in manual bending of special structure condenser tubes was solved, realizing automated bending of condenser tubes, improving production efficiency and reducing costs.

CN224222578UActive Publication Date: 2026-05-12SUZHOU RUITAIKE COOLING TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU RUITAIKE COOLING TECH CO LTD
Filing Date
2025-05-06
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing technologies cannot effectively solve the bending problem of condenser tubes with special structures, resulting in low efficiency and increased production costs due to manual bending.

Method used

An automatic bending and shaping device for wire tube condensers was designed, including a rotating seat, a connecting seat, a telescopic rotating mechanism, and a clamping component. The device achieves forward and reverse bending of the condenser tube through synchronous rotation and clamping, and the bending quality is ensured by the combination of a limiting groove and an abutment groove.

Benefits of technology

It enables automated bending of condenser tubes, improves production efficiency, reduces labor costs, and meets the bending requirements of special structures.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224222578U_ABST
    Figure CN224222578U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic bending and shaping device for a wire tube condenser, which comprises a rotating seat, a connecting seat is arranged on the rotating seat, and a lower limiting seat is arranged on the connecting seat; the telescopic rotating mechanism comprises a fixing plate, a rotating seat, a telescopic air cylinder and an upper limiting seat, the rotating seat is connected to the fixing plate, the telescopic air cylinder is connected to the rotating seat, the upper limiting seat is connected to the rotating seat, and the upper limiting seat is located over the lower limiting seat; and the clamping piece is used for clamping the end part of the condensation pipe. By arranging the rotating seat capable of automatically rotating forwards and backwards, the connecting seat is connected to the rotating seat, and the clamping piece is arranged on one side of the rotating seat, when the condenser pipe needs to be bent, one end of the condenser pipe is clamped on the clamping piece, and the other end of the condenser pipe is located in a limiting groove formed between the upper limiting seat and the lower limiting seat in a surrounding mode; and forward or reverse rotation is carried out, the condenser pipe is bent forward or reversely, the bending requirement of the filamentous condenser pipe is met, practicability is high, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of bending and shaping technology, and in particular relates to an automatic bending and shaping device for wire tube condensers. Background Technology

[0002] The wire-tube condenser is mainly composed of low-carbon steel wire and copper-plated steel tube welded together, employing a W-bend structure. Its heat dissipation zone and heat dissipation transition zone are arranged in a comb-like structure and inserted together, allowing the heat dissipation steel wire to effectively dissipate heat from both areas.

[0003] The condenser tube, one of its components, needs to be bent into a specific shape during the production process to meet usage requirements.

[0004] For some special condenser tubes, traditional bending machines cannot be used due to issues with the welding wire and pipe structure. Traditional bending machines can only bend in one direction, and currently, manual bending is the only option. Manual bending is not only inefficient but also increases the production costs for enterprises. Utility Model Content

[0005] The purpose of this invention is to address the issue that some special-structure condenser tubes cannot be bent using traditional bending machines due to problems with the welding wire and pipe structure. Traditional bending machines can only bend in one direction, and currently, manual bending is the only option. Manual bending is not only inefficient but also increases the production cost for enterprises. Therefore, this invention proposes an automatic bending and shaping device for wire tube condensers.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an automatic bending and shaping device for a wire tube condenser, comprising:

[0007] A rotating seat, on which a connecting seat is provided, and a lower limit seat is provided on the connecting seat;

[0008] A telescopic rotation mechanism includes a fixed plate, a rotating seat, a telescopic cylinder, and an upper limit seat. The rotating seat is connected to the fixed plate, the telescopic cylinder is connected to the rotating seat, and the upper limit seat is connected to the rotating seat. The upper limit seat is located directly above the lower limit seat.

[0009] And clamping components that clamp the ends of the condenser tubes.

[0010] As a further description of the above technical solution:

[0011] The upper limit seat is provided with a first positioning groove, and the lower limit seat is provided with a second positioning groove. The first positioning groove and the second positioning groove form a limiting groove, and the condenser tube is located in the limiting groove.

[0012] As a further description of the above technical solution:

[0013] The upper limit seat is provided with a plurality of positioning blocks, and the lower limit seat is provided with a plurality of positioning slots, wherein the plurality of positioning blocks and the plurality of positioning slots are matched with each other.

[0014] As a further description of the above technical solution:

[0015] The rotating seat and the rotating base rotate synchronously.

[0016] As a further description of the above technical solution:

[0017] The upper limit seat is also provided with a number of abutment grooves, and the lower limit seat is provided with a number of abutment blocks, and the number of abutment blocks and the number of abutment grooves are matched with each other.

[0018] As a further description of the above technical solution:

[0019] The clamping element is connected to the support base, and the clamping element is a round tube clamping cylinder.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0021] 1. In this utility model, a rotating seat that can automatically rotate in both directions is provided. A connecting seat is connected to the rotating seat, and a lower limit seat is provided on the connecting seat. A telescopic rotating mechanism is provided on the top of the lower limit seat. The rotating seat and the rotating base rotate synchronously. A clamping member is provided on one side of the rotating seat. When the condenser tube needs to be bent, one end is clamped on the clamping member, and the other end is located in the limiting groove formed by the upper limit seat and the lower limit seat. The rotating seat can rotate in either the forward or reverse direction as needed to bend the condenser tube in either direction, meeting the bending requirements of filamentous condenser tubes. It is highly practical and improves production efficiency.

[0022] 2. In this utility model, an abutment groove and a positioning block are provided on the upper limit seat, and an abutment block and a positioning groove are provided on the lower limit seat. The abutment groove and the abutment block match each other, and the positioning block and the positioning groove match each other, so as to ensure that the condenser tube is clamped when bending and will not be displaced, thus ensuring the quality of bending. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 A three-dimensional automatic bending and shaping device for wire tube condensers Figure 1 .

[0025] Figure 2 A three-dimensional automatic bending and shaping device for wire tube condensers Figure 2 .

[0026] Figure 3 A three-dimensional automatic bending and shaping device for wire tube condensers Figure 3 .

[0027] Legend:

[0028] 1-Rotating seat; 2-Connecting seat; 3-Lower limit seat; 4-Telescopic rotation mechanism; 41-Fixed plate; 42-Rotating seat; 43-Telescopic cylinder; 44-Upper limit seat; 5-Clamping component; 6-First positioning groove; 7-Second positioning groove; 8-Positioning block; 9-Positioning groove; 10-Abutting groove; 11-Abutting block; 12-Support seat; 13-Condensing pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0032] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0033] In the description of the embodiments of this utility model, it should be noted that the terms "upper" and "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0034] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] Please see Figure 1-3 This utility model provides a technical solution: an automatic bending and shaping device for wire tube condensers, comprising:

[0036] A rotating seat 1 is provided with a connecting seat 2, and a lower limit seat 3 is provided on the connecting seat 2;

[0037] The telescopic rotation mechanism 4 includes a fixed plate 41, a rotating seat 42, a telescopic cylinder 43, and an upper limit seat 44. The rotating seat 42 is connected to the fixed plate 41, the telescopic cylinder 43 is connected to the rotating seat 42, and the upper limit seat 44 is connected to the rotating seat 42. The upper limit seat 44 is located directly above the lower limit seat 3.

[0038] And clamping element 5, which clamps the end of condenser tube 13.

[0039] The upper limit seat 44 is provided with a first positioning groove 6, and the lower limit seat 3 is provided with a second positioning groove 7. The first positioning groove 6 and the second positioning groove 7 form a limiting groove, and the condenser tube 13 is located in the limiting groove.

[0040] The upper limit seat 44 is provided with a plurality of positioning blocks 8, and the lower limit seat 3 is provided with a plurality of positioning slots 9, wherein the plurality of positioning blocks 8 and the plurality of positioning slots 9 are matched with each other.

[0041] The rotating seat 1 and the rotating seat 42 rotate synchronously.

[0042] The upper limit seat 44 is also provided with a plurality of abutment grooves 10, and the lower limit seat 3 is provided with a plurality of abutment blocks 11, and the plurality of abutment blocks 11 and the plurality of abutment grooves 10 are matched with each other.

[0043] The clamping element 5 is connected to the support base 12, and the clamping element 5 is a round tube clamping cylinder. It releases the condenser tube during conveying and clamps it during bending, completing the integrated automated production of conveying and bending.

[0044] Working principle: A rotating seat that can automatically rotate in both directions is set up. A connecting seat is connected to the rotating seat, and a lower limit seat is set on the connecting seat. A telescopic rotating mechanism is set on the top of the lower limit seat. The rotating seat and the lower limit seat rotate synchronously. A clamping element is set on one side of the rotating seat. When the condenser tube needs to be bent, one end is clamped on the clamping element, and the other end is located in the limiting groove formed by the upper limit seat and the lower limit seat. The rotating seat can rotate in either direction as needed to bend the condenser tube in either direction, meeting the bending requirements of filamentous condenser tubes. It is highly practical and improves production efficiency.

[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic bending and shaping device for a wire tube condenser, characterized in that, include: A rotating seat, on which a connecting seat is provided, and a lower limit seat is provided on the connecting seat; A telescopic rotation mechanism includes a fixed plate, a rotating seat, a telescopic cylinder, and an upper limit seat. The rotating seat is connected to the fixed plate, the telescopic cylinder is connected to the rotating seat, and the upper limit seat is connected to the rotating seat. The upper limit seat is located directly above the lower limit seat. And clamping components that clamp the ends of the condenser tubes.

2. The automatic bending and shaping device for a wire tube condenser according to claim 1, characterized in that, The upper limit seat is provided with a first positioning groove, and the lower limit seat is provided with a second positioning groove. The first positioning groove and the second positioning groove form a limiting groove, and the condenser tube is located in the limiting groove.

3. The automatic bending and shaping device for a wire tube condenser according to claim 2, characterized in that, The upper limit seat is provided with a plurality of positioning blocks, and the lower limit seat is provided with a plurality of positioning slots, wherein the plurality of positioning blocks and the plurality of positioning slots are matched with each other.

4. The automatic bending and shaping device for a wire tube condenser according to claim 1, characterized in that, The rotating base and the rotating seat rotate synchronously.

5. The automatic bending and shaping device for a wire tube condenser according to claim 4, characterized in that, The upper limit seat is also provided with a number of abutment grooves, and the lower limit seat is provided with a number of abutment blocks, and the number of abutment blocks and the number of abutment grooves are matched with each other.

6. The automatic bending and shaping device for a wire tube condenser according to claim 1, characterized in that, The clamping element is connected to the support base, and the clamping element is a round tube clamping cylinder.