Bending forming system for flexible copper bar
By combining robots and bending forming devices, the automated production of flexible copper busbars is achieved, solving the problems of low processing efficiency and poor consistency in existing technologies, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG LEAPENERGY TECH CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-12
AI Technical Summary
In the existing technology, the bending and forming equipment for flexible copper busbars has a single processing method, low efficiency, and difficulty in ensuring the consistency of bending and forming.
By combining robots and bending forming devices, the production of flexible copper busbars is automated through clamping, pressing, and rotating. Multi-angle bending is achieved by coordinating the clamping and bending components, and the flexible copper busbars are automatically bent and formed by combining the control of the driving and transmission components.
It improves the production efficiency and product size consistency of flexible copper busbars, reduces labor costs, and realizes automated processing of flexible copper busbars.
Smart Images

Figure CN224222588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of flexible copper bar processing, and particularly relates to a bending forming system for a flexible copper bar. BACKGROUND
[0002] The flexible copper bar is commonly used as an internal electrical connection structure of a battery pack, and the flexible copper bar can be designed to be bent according to an installation environment.
[0003] In the related art, the flexible copper bar is usually bent and formed by using a pneumatic press, but the device has a single processing mode, low efficiency, and it is difficult to ensure the consistency of the bending forming. CONTENT OF THE UTILITY MODEL
[0004] The present application provides a bending forming system for a flexible copper bar, which realizes automatic production of the bending forming of the flexible copper bar, and improves production efficiency and product size consistency.
[0005] In order to achieve the above purpose, the main technical scheme adopted by the present application includes:
[0006] In a first aspect, the present application provides a bending forming system for a flexible copper bar, which includes:
[0007] a robot;
[0008] a bending forming device, the bending forming device including a mounting frame, a pressing member and a bending member, the bending member being arranged on the mounting frame, the bending member having an initial position, the robot being used to clamp and transfer the flexible copper bar to a first position, so that part of the flexible copper bar is placed on the bending member in the initial position;
[0009] in a first direction, the pressing member is movably arranged on the mounting frame, the pressing member having a pressing position, when the pressing member moves to the pressing position, the flexible copper bar is adapted to be pressed and abutted between the pressing member and the bending member;
[0010] wherein the bending member is rotatable relative to the mounting frame, so that the bending member drives the pressed and abutted flexible copper bar to rotate relative to the pressing member by a first preset angle, the rotation axis of the bending member is parallel to a second direction, and the second direction is perpendicular to the first direction.
[0011] According to the embodiments of this application, a bending and forming system for flexible copper busbars is proposed. This system utilizes a robot to clamp and transfer the flexible copper busbar to be bent to a first position, placing a portion of the flexible copper busbar on a bending member in the initial position. Subsequently, a clamping member presses the flexible copper busbar between the clamping member and the bending member. When the bending member is driven to rotate relative to the mounting frame in a second direction, the flexible copper busbar pressed between the clamping member and the bending member rotates relative to the clamping member, thereby bending the flexible copper busbar at a first preset angle. Thus, by using the combined use of a robot and a bending and forming device, automated production of flexible copper busbar bending and forming is achieved, improving production efficiency. Compared to manual operation, this improves product dimensional consistency and reduces labor costs.
[0012] Optionally, the bending component is also adapted to drive the flexible copper busbar that is pressed against to rotate relative to the pressing component and bend to a second preset angle, the second preset angle being greater than 90°;
[0013] The clamping component also has a separation position. When the clamping component moves to the separation position, it stops clamping and limiting the flexible copper busbar. The robot is used to clamp and transfer the flexible copper busbar that has been bent at the second preset angle to the second position.
[0014] The clamping member also has a folding position. When the clamping member moves from the separation position to the folding position, the clamping member is used to perform a secondary bending on the portion of the flexible copper busbar that has been bent at the second preset angle in the second position, so that the portion of the flexible copper busbar that has been bent at the second preset angle is folded to 180°.
[0015] Optionally, the bending forming device further includes: a first driving member, which is fixedly mounted on the mounting frame and is connected to the clamping member in a transmission manner. Along a first direction, the first driving member is used to drive the clamping member to selectively move to a clamping position, a separation position, or a folding position.
[0016] Optionally, the first driving component is configured as a driving cylinder.
[0017] Optionally, the bending forming device further includes: a second driving member, which is fixedly mounted on the mounting frame and is connected to the bending member for transmission. The second driving member is used to drive the bending member to rotate relative to the mounting frame.
[0018] Optionally, the bending forming device further includes: a transmission component, which is fixedly connected to the bending component and is rotatably mounted on the mounting frame;
[0019] The second driving component is connected to the transmission component, and the second driving component is used to drive the transmission component to rotate relative to the mounting bracket.
[0020] Optionally, the second driving component is a drive motor, and the transmission component is a transmission wheel, which is connected to the output shaft of the drive motor.
[0021] Optionally, when the bent part is in the initial position, the clamping part and the bent part are spaced apart along the third direction, and the third direction is perpendicular to both the first direction and the second direction.
[0022] Optionally, the bending forming system further includes: a first placement platform for placing unprocessed flexible copper busbars, and a robot for picking up the unprocessed flexible copper busbars from the first placement platform.
[0023] Optionally, the bending forming system also includes a second placement platform, on which a robot places the bent flexible copper arrangement. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0025] Figure 1 A first-view schematic diagram of a bending forming system provided in one embodiment of this application;
[0026] Figure 2 A second-view schematic diagram of a bending forming system provided in one embodiment of this application;
[0027] Figure 3 A schematic diagram showing a flexible copper busbar in a first position and placed on a bent member in an initial position, according to one embodiment of this application;
[0028] Figure 4 A bending diagram of a flexible copper busbar provided in one embodiment of this application;
[0029] Figure 5 This is a schematic diagram showing the clamping member in the separated position and the flexible copper busbar in the second position, according to one embodiment of this application.
[0030] [Explanation of Labels in the Attached Image]
[0031] Bending and forming system 100;
[0032] Robot 1; Grappling handle 11;
[0033] Bending and forming device 2; mounting bracket 21; clamping component 22; bending component 23; first driving component 24; second driving component 25; transmission component 26;
[0034] First placement platform 3;
[0035] Second placement platform 4;
[0036] Flexible copper busbar 200;
[0037] First direction X;
[0038] Second direction Y;
[0039] The third direction, Z. Detailed Implementation
[0040] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0041] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used in the description of this application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the description, claims, and accompanying drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the description, claims, or accompanying drawings of this application are used to distinguish different objects, not to describe a specific order or hierarchy.
[0042] In this application, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this application can be combined with other embodiments.
[0043] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "attachment" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0044] In this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this application, the character " / " generally indicates that the preceding and following related objects have an "or" relationship.
[0045] In this application, "multiple" refers to two or more (including two), and similarly, "multiple groups" refers to two or more (including two), and "multiple pieces" refers to two or more (including two).
[0046] It should be noted that with the rapid development of new energy vehicles, the number of brands and models of new energy vehicles on the market is increasing, which has led to intensified competition among battery manufacturers. In order to gain market share, manufacturers are constantly launching new technologies and products, driving the upgrading of battery packs.
[0047] Currently, the internal structure of battery packs is relatively compact, with limited installation space, and vehicles experience vibrations during operation. To ensure the performance of battery packs, engineers often use flexible copper busbars as the internal electrical connection structure of battery packs. Flexible copper busbars can be bent according to the installation environment.
[0048] In related technologies, flexible copper busbars are usually bent and formed using pneumatic presses. However, this equipment has a single processing method, and manual processing leads to low efficiency and makes it difficult to ensure the consistency of bending and forming.
[0049] Based on this, this application proposes a bending and forming system 100 for flexible copper busbars 200. The bending and forming system 100 utilizes a robot 1 to clamp and transfer the flexible copper busbar 200 to be bent to a first position, so that a portion of the flexible copper busbar 200 is placed on a bending member 23 in the initial position. Subsequently, a clamping member 22 is used to press the flexible copper busbar 200 against the clamping member 22 and the bending member 23. When the bending member 23 is driven to rotate relative to the mounting frame 21 along the second direction Y, the flexible copper busbar 200 pressed against the clamping member 22 and the bending member 23 will rotate relative to the clamping member 22, thereby bending the flexible copper busbar 200 at a first preset angle. Thus, by using the robot 1 and the bending and forming device 2 in combination, automated production of the flexible copper busbar 200 bending and forming is achieved, improving production efficiency. Compared with manual operation, it also improves product dimensional consistency and reduces labor costs.
[0050] The bending and forming system 100 for a flexible copper busbar 200 proposed in this application is described below with reference to the accompanying drawings.
[0051] like Figures 1-5As shown, the bending and forming system 100 for flexible copper busbar 200 according to an embodiment of this application includes: a robot 1 and a bending and forming device 2. The bending and forming device 2 includes a mounting frame 21, a clamping member 22, and a bending member 23. The bending member 23 is disposed on the mounting frame 21 and has an initial position. The robot 1 is used to clamp and transfer the flexible copper busbar 200 to the first position, so that a portion of the flexible copper busbar 200 is placed on the bending member 23 in the initial position, and clamped along the first direction X. The component 22 is movably disposed on the mounting frame 21. The clamping component 22 has a clamping position. When the clamping component 22 moves to the clamping position, the flexible copper busbar 200 is adapted to clamp and abut between the clamping component 22 and the bending component 23. The bending component 23 is rotatable relative to the mounting frame 21, so that the bending component 23 drives the clamping and abutting flexible copper busbar 200 to rotate and bend relative to the clamping component 22 by a first preset angle. The rotation axis of the bending component 23 is parallel to the second direction Y, and the second direction Y is perpendicular to the first direction X.
[0052] Specifically, when the flexible copper busbar 200 needs to be bent, the robot 1 is controlled to grab the flexible copper busbar 200 to be processed and transfer it to the first position. The robot 1 can be, but is not limited to, a five-axis robot 1, and the robot 1 can be controlled by a PLC.
[0053] It should be noted that, as Figure 3 As shown, when the flexible copper busbar 200 is transferred to the first position, a portion of the flexible copper busbar 200 is placed on the bent member 23 in its initial position, wherein the initial position of the bent member 23 is the position when the bent member 23 has not undergone a bending action. In some embodiments of this application, the bent member 23 is constructed as a bent plate, and the initial position of the bent plate is a horizontal position, thus, referring to... Figure 3 As shown, when the flexible copper busbar 200 is moved to the first position, the flexible copper busbar 200 is placed horizontally on the bending plate.
[0054] When a portion of the flexible copper busbar 200 is placed horizontally on the bending plate, the clamping member 22 is controlled to move along the first direction X to the clamping position. The first direction X is parallel to the normal of the bending member 23 in its initial position. In some embodiments of this application, when the initial position of the bending plate is horizontal, the normal of the bending member 23 is vertical, meaning the clamping member 22 can move up and down in the vertical direction. When the clamping member 22 moves to the clamping position, the flexible copper busbar 200 abuts against the clamping member 22 and the bending member 23 on its two sides in the first direction X, respectively. That is, the clamping member 22 in the clamping position and the bending member 23 in the initial position clamp and fix the flexible copper busbar 200. It should be noted that the gripper 11 of the robot 1 always holds the flexible copper busbar 200.
[0055] After the flexible copper busbar 200 is pressed and abutted between the clamping member 22 and the bending member 23, the bending member 23 is controlled to rotate relative to the mounting bracket 21 along the second direction Y, wherein the second direction Y is perpendicular to the first direction X. During the rotation of the bending member 23, as follows: Figure 4 As shown, the clamping member 22 is fixed. With the cooperation of the bending member 23 and the clamping member 22, the bending member 23 drives a portion of the flexible copper busbar 200 on the bending member 23 to rotate and bend relative to the clamping member 22, thereby realizing the bending process of the portion of the flexible copper busbar 200 placed on the bending member 23. It can be understood that the bending position of the flexible copper busbar 200 is the contact position between the flexible copper busbar 200 and the clamping member 22.
[0056] Furthermore, the first preset angle can be adjusted according to the bending angle of the flexible copper busbar 200. For example, when the flexible copper busbar 200 needs to be bent by 90°, the robot 1 moves the flexible copper busbar 200 to the first position so that part of the flexible copper busbar 200 is placed on the bending plate in a horizontal position. Then, the clamping member 22 is driven to move to the clamping position to press the flexible copper busbar 200 against the clamping member 22 and the bending plate. Finally, the bending plate is driven to rotate 90° from the initial position toward the clamping member 22 so that the bending member 23 drives the pressed flexible copper busbar 200 to rotate and bend 90° relative to the clamping member 22. It should be noted that in the actual processing, considering the material springback, 88° can be set in the PLC programming. Other bending angles are determined according to the requirements, and will not be listed here. If multiple bending processes are required, the bending member 23 is controlled to return to the initial position and the above processing process is repeated.
[0057] Thus, by using the robot 1 and the bending and forming device 2 together, the automated production of flexible copper busbar 200 bending and forming is realized, improving production efficiency. Moreover, compared with manual operation, mechanized processing improves the consistency of product dimensions and reduces labor costs.
[0058] Furthermore, the first position can also be adjusted according to the length, thickness, bending position, and bending angle of the flexible copper busbar 200 to be processed. For example, when it is necessary to adjust the bending position of the flexible copper busbar 200, the robot 1 adjusts the first position of the flexible copper busbar 200 so that more or fewer flexible copper busbars 200 are placed on the bending part 23.
[0059] It should be noted that after the bending process of the flexible copper busbar 200 is completed, the bent part 23 can be controlled to return to the initial position. Then, the robot 1 is controlled to transfer the processed flexible copper busbar 200 to the corresponding area to facilitate the subsequent processing of the flexible copper busbar 200.
[0060] In some embodiments of this application, such as Figure 5As shown, the bending member 23 is also adapted to drive the flexible copper busbar 200 that is pressed against the clamping member 22 to rotate and bend it at a second preset angle. The second preset angle is greater than 90°. The clamping member 22 also has a separation position. When the clamping member 22 moves to the separation position, the clamping member 22 stops pressing and limiting the flexible copper busbar 200. The robot 1 is used to clamp and transfer the flexible copper busbar 200 that has been bent at the second preset angle to the second position. The clamping member 22 also has a folding position. When the clamping member 22 moves from the separation position to the folding position, the clamping member 22 is used to perform a second bending on the part of the flexible copper busbar 200 that has been bent at the second preset angle in the second position, so that the part of the flexible copper busbar 200 that has been bent at the second preset angle is folded to 180°.
[0061] Specifically, the bending forming system 100 in this application can also realize the 180° folding processing of the flexible copper busbar 200. When the flexible copper busbar 200 needs to be folded, after the flexible copper busbar 200 is pressed and abutted between the pressing member 22 and the bending member 23, the bending member 23 is controlled to rotate relative to the mounting frame 21 in the second direction Y, so that the bending member 23 is also suitable to drive the pressed and abutted flexible copper busbar 200 to rotate and bend relative to the pressing member 22 by a second preset angle, and ensure that the second preset angle is greater than 90°. With this setting, the bending of part of the flexible copper busbar 200 is greater than 90°.
[0062] like Figure 5 As shown, the clamping member 22 is then moved to the separation position. When the clamping member 22 moves to the separation position, it stops clamping and limiting the flexible copper busbar 200. Optionally, the bending member 23 is controlled to return to its initial position. In this way, the robot 1 can transfer the flexible copper busbar 200, which has been bent for the first time, to the second position. Furthermore, the clamping member 22 also has a folding position. It should be noted that, along the first direction X, the portion of the flexible copper busbar 200 that has been bent at a second preset angle in the second position is located between the separation position and the folding position of the clamping member 22. Since the second preset angle is greater than 90°, for example, the second preset angle can be 135°. When the clamping member 22 moves from the separation position to the folding position, it gradually performs a second bending on the portion of the flexible copper busbar 200 that has been bent at 135°, until the portion of the flexible copper busbar 200 that has been bent at 135° is bent and folded to 180°. With this setting, the 180° folding processing of the flexible copper busbar 200 is realized.
[0063] In some embodiments of this application, during the flanging and bending process, the flexible copper busbar 200 moves to a position at a 45° angle with the clamping member 22. This arrangement ensures that the product is at a 90° angle after the flexible copper busbar 200 is folded 180°.
[0064] In some embodiments of this application, if multiple bending processes are required, the above processing procedure can be repeated.
[0065] In some embodiments of this application, such as Figure 4 and Figure 5 As shown, the bending forming device 2 further includes: a first driving member 24, which is fixedly installed on the mounting frame 21. The first driving member 24 is connected to the clamping member 22 in a transmission manner. Along the first direction X, the first driving member 24 is used to drive the clamping member 22 to selectively move to the clamping position, the separation position, or the folding position.
[0066] Specifically, the first driving component 24 can be controlled by a PLC. The first driving component 24 can be selected from, but is not limited to, a drive motor. By pre-writing a PLC control program, the first driving component 24 can drive the pressing component 22 to move. For example, when the first driving component 24 receives a signal to move to the pressing position, the first driving component 24 drives the pressing component 22 to move to the pressing position. When the first driving component 24 receives a signal to move to the separation position, the first driving component 24 drives the pressing component 22 to move to the separation position. This setting further improves the automation level of the bending forming system 100.
[0067] In some embodiments of this application, the first driving member 24 is configured as a driving cylinder. That is, the driving cylinder can drive the clamping member 22 to move along the first direction X. Specifically, the clamping member 22 is fixedly connected to the telescopic rod of the driving cylinder. The driving cylinder adjusts the position of the clamping member 22 in the first direction X by driving the telescopic rod to extend and retract. The driving cylinder has advantages such as rapid response and accurate driving position, which helps to improve the efficiency and accuracy of bending and forming of the flexible copper busbar 200.
[0068] In some embodiments of this application, such as Figures 1-3 As shown, the bending forming device 2 further includes a second driving component 25, which is fixedly mounted on the mounting frame 21. The second driving component 25 is connected to the bending component 23 via a transmission connection, and is used to drive the bending component 23 to rotate relative to the mounting frame 21. Specifically, the second driving component 25 can be controlled by a PLC. The second driving component 25 can be selected from, but is not limited to, a drive motor. By pre-programming a PLC control program, the second driving component 25 is controlled to drive the bending component 23 to rotate. This configuration further improves the automation level of the bending forming system 100.
[0069] In some embodiments of this application, such as Figures 1-3As shown, the bending forming device 2 also includes: a transmission component 26, which is fixedly connected to the bending component 23 and rotatably mounted on the mounting frame 21; and a second driving component 25 which is driven by the transmission component 26 to drive the transmission component 26 to rotate relative to the mounting frame 21. In other words, a transmission component 26 is provided between the second driving component 25 and the bending component 23. For example, the second driving component 25 and the transmission component 26 can be configured as a gear drive or a chain drive, depending on the actual situation. Thus, by providing the transmission component 26, the transmission wear between the second driving component 25 and the bending component 23 can be reduced, which helps to improve the service life of the bending forming device 2.
[0070] In some embodiments of this application, the second driving member 25 is configured as a drive motor, and the transmission member 26 is configured as a transmission wheel, the transmission wheel being drively connected to the output shaft of the drive motor. Specifically, as... Figure 5 As shown, the output shaft of the drive motor is fixed with a drive wheel. The contact surface between the drive wheel and the transmission wheel has a strong frictional force. When the drive motor drives the drive wheel to rotate, the transmission wheel rotates relative to the mounting frame 21 under the drive of friction. In turn, the transmission wheel drives the bending part 23 to rotate relative to the mounting frame 21, thereby satisfying the driving requirements of the bending part 23. The structure is simple, reliable, and low in cost.
[0071] In some embodiments of this application, when the bending member 23 is in the initial position, the clamping member 22 and the bending member 23 are spaced apart along the third direction Z, and the third direction Z is perpendicular to both the first direction X and the second direction Y.
[0072] In other words, when setting the positional relationship between the clamping member 22 and the bending member 23, when the bending member 23 is in the initial position, the clamping member 22 and the bending member 23 are spaced apart along the third direction Z, thereby reducing the risk of collision between the bending member 23 and the clamping member 22 during the rotation process, and improving the safety and stability of the bending forming system 100.
[0073] In some embodiments of this application, such as Figures 1-5 As shown, the bending forming system 100 also includes a first placement platform 3, which is used to place unprocessed flexible copper busbars 200, and the robot 1 is used to pick up the unprocessed flexible copper busbars 200 from the first placement platform 3. This arrangement allows the unprocessed flexible copper busbars 200 to be concentrated on the first placement platform 3, which facilitates the picking action of the robot 1 and helps to improve processing efficiency.
[0074] In some embodiments of this application, such as Figure 1 and Figure 2As shown, the bending and forming system 100 also includes a second placement platform 4, on which the robot 1 places the bent and formed flexible copper busbar 200. Specifically, along the second direction Y, the second placement platform 4 and the first placement platform 3 are respectively arranged on both sides of the robot 1. After the flexible copper busbar 200 is bent and formed, the robot 1 places the bent and formed flexible copper busbar 200 on the second placement platform 4. This arrangement can avoid confusion between the bent and formed flexible copper busbar 200 and the unprocessed flexible copper busbar 200, and the robot 1's grasping and placing actions are more continuous.
[0075] It should also be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0076] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on describing the differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions in the method embodiments.
[0077] The above description is merely an embodiment of this application and is not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.
[0078] Although embodiments of this application have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of this application, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A bending and forming system for flexible copper busbars, characterized in that, include: Robot (1); A bending forming device (2) includes a mounting frame (21), a clamping member (22), and a bending member (23). The bending member (23) is disposed on the mounting frame (21) and has an initial position. The robot (1) is used to clamp and transfer the flexible copper busbar (200) to the first position so that a portion of the flexible copper busbar (200) is placed on the bending member (23) in the initial position. Along the first direction (X), the clamping member (22) is movably disposed on the mounting bracket (21), the clamping member (22) has a clamping position, and when the clamping member (22) moves to the clamping position, the flexible copper busbar (200) is adapted to clamp and abut against the clamping member (22) and the bending member (23); The bending member (23) is rotatable relative to the mounting bracket (21) so that the bending member (23) drives the flexible copper busbar (200) that is pressed against to rotate and bend at a first preset angle relative to the pressing member (22). The axis of rotation of the bending member (23) is parallel to the second direction (Y), and the second direction (Y) is perpendicular to the first direction (X).
2. The bending and forming system for flexible copper busbars according to claim 1, characterized in that, The bending member (23) is also adapted to drive the flexible copper busbar (200) that is pressed against to rotate and bend relative to the pressing member (22) by a second preset angle, the second preset angle being greater than 90°; The clamping member (22) also has a separation position. When the clamping member (22) moves to the separation position, the clamping member (22) stops clamping and limiting the flexible copper busbar (200). The robot (1) is used to clamp and transfer the flexible copper busbar (200) that has been bent at the second preset angle to the second position. The clamping member (22) also has a folding position. When the clamping member (22) moves from the separation position to the folding position, the clamping member (22) is used to perform a secondary bending on the portion of the flexible copper busbar (200) that has been bent at the second preset angle in the second position, so that the portion of the flexible copper busbar (200) that has been bent at the second preset angle is folded to 180°.
3. The bending and forming system for flexible copper busbars according to claim 2, characterized in that, The bending forming device (2) further includes: a first driving member (24), which is fixedly installed on the mounting frame (21). The first driving member (24) is connected to the clamping member (22) in a transmission manner. Along the first direction (X), the first driving member (24) is used to drive the clamping member (22) to selectively move to the clamping position, the separation position, or the folding position.
4. The bending and forming system for flexible copper busbars according to claim 3, characterized in that, The first drive element (24) is configured as a drive cylinder.
5. The bending and forming system for flexible copper busbars according to claim 2, characterized in that, The bending forming device (2) further includes: a second driving member (25), which is fixedly installed on the mounting frame (21), and is connected to the bending member (23) in a transmission manner. The second driving member (25) is used to drive the bending member (23) to rotate relative to the mounting frame (21).
6. The bending and forming system for flexible copper busbars according to claim 5, characterized in that, The bending forming device (2) further includes: a transmission component (26), which is fixedly connected to the bending component (23), and the transmission component (26) is rotatably disposed on the mounting frame (21); The second driving member (25) is connected to the transmission member (26) for driving the transmission member (26) to rotate relative to the mounting bracket (21).
7. The bending and forming system for flexible copper busbars according to claim 6, characterized in that, The second driving component (25) is configured as a drive motor, and the transmission component (26) is configured as a transmission wheel, which is connected to the output shaft of the drive motor.
8. The bending and forming system for flexible copper busbars according to claim 1, characterized in that, When the bending member (23) is in the initial position, the clamping member (22) and the bending member (23) are spaced apart along the third direction (Z), and the third direction (Z) is perpendicular to both the first direction (X) and the second direction (Y).
9. The bending and forming system for flexible copper busbars according to any one of claims 1-8, characterized in that, The bending forming system (100) further includes: a first placement platform (3) for placing the unprocessed flexible copper busbar (200), and the robot (1) for grabbing the unprocessed flexible copper busbar (200) from the first placement platform (3).
10. The bending and forming system for flexible copper busbars according to any one of claims 1-8, characterized in that, The bending and forming system (100) further includes a second placement platform (4), on which the robot (1) places the bent and formed flexible copper busbar (200).