Adjustable protective cutting device for stainless steel wire rope
By designing adjustment components and protective mechanisms, the problems of swaying and uneven cutting surfaces caused by uneven tension in stainless steel wire rope cutting devices have been solved, achieving stable cutting and safety protection, and improving cutting quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU SUYANG STAINLESS STEEL WIRE ROPE
- Filing Date
- 2025-06-25
- Publication Date
- 2026-05-12
AI Technical Summary
Existing stainless steel wire rope cutting devices are prone to shaking or shifting due to uneven tension during cutting, which affects the cutting quality. They also pose risks of uneven cut surfaces and detachment, and lack effective safety protection.
An adjustable protective cutting device for stainless steel wire rope was designed. By using a combination of adjusting components and protective mechanisms, the tension of the stainless steel wire rope can be adjusted, and cutting debris can be prevented from flying through the protective plate and limiting block.
It achieves stable positioning and tension adjustment of stainless steel wire rope during the cutting process, reduces the risk of cutting and falling off, and effectively reduces the splashing of cutting debris, thereby improving cutting quality and safety.
Smart Images
Figure CN224222613U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stainless steel wire rope technical field more specifically, the utility model relates to a kind of adjustable stainless steel wire rope protective cutting device. BACKGROUND
[0002] Stainless steel wire rope, by many or many thin steel wire twisted into flexible rope, steel wire rope is twisted into strand by multiple layers of steel wire, and with rope core as center, by a certain number of strand twisted around rope into spiral, in material handling machinery, for lifting, traction, tension and load. Steel wire rope is high in strength, light in weight, stable in operation, not easy to break suddenly, and reliable in operation. When using stainless steel wire rope, cutting is required.
[0003] The existing cutting device for stainless steel wire rope processing with safety protection function cannot effectively protect the user during use, and therefore there is an urgent need for a cutting device for stainless steel wire rope processing with safety protection function.
[0004] The utility model discloses a cutting device for stainless steel wire rope processing with safety protection function.
[0005] According to the search, the Chinese patent with publication number CN217252429U discloses a cutting device for stainless steel wire rope processing with safety protection function. The device is equipped with a protective frame, a sliding rail and a fixed plate. When the device is in use, the protective frame can move up and down with the sliding rail, providing protection during cutting.
[0006] The above-mentioned cutting device for stainless steel wire rope processing with safety protection function has the following problems in actual use: the stainless steel wire rope may sway or deviate due to uneven tension during cutting, resulting in uneven cutting surface. In addition, insufficient tension of the stainless steel wire rope may cause it to fall off during cutting, affecting the cutting quality. UTILITY MODEL CONTENTS
[0007] In order to overcome the above-mentioned defects of the prior art, the utility model provides a stainless steel wire rope adjustable protective cutting device to solve the problems raised in the background art.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0009] A stainless steel wire rope adjustable protective cutting device, comprising a bottom plate, the bottom plate top end fixedly connected with a support frame, the support frame top end fixedly connected with a hydraulic cylinder, the hydraulic cylinder output end fixedly connected with a cutting knife, the bottom plate top end installed with an adjusting assembly and a protection mechanism, the protection mechanism installed on one side of the adjusting assembly;
[0010] The adjustment assembly includes a fixed frame, which is fixedly connected to the top of the base plate. A connecting frame is fixedly connected to one side of the fixed frame, and a stepper motor is fixedly connected to one side of the fixed frame. A gear is fixedly connected to the output end of the stepper motor. Two racks mesh with the outer side of the gear. A first connecting block is fixedly connected to the rear side of the racks. The first connecting block is slidably connected to the inside of the fixed frame. A rotating rod is fixedly connected inside the first connecting block. A second connecting block is fixedly connected to one end of the rotating rod. The second connecting block is slidably connected to the inside of the connecting frame. A first pressure roller is fixedly connected to the outer side of one rotating rod, and a second pressure roller is fixedly connected to the outer side of the other rotating rod. A first baffle is fixedly connected to both sides of the first pressure roller, and a second baffle is fixedly connected to one side of the second pressure roller.
[0011] By adopting the above technical solution, the tension of the stainless steel wire rope can be adjusted before cutting, so as to better complete the cutting.
[0012] As a further description of the above technical solution: the protective mechanism includes a cylinder, which is fixedly connected to the top of the support frame. A protective plate is fixedly connected to the output end of the cylinder. A guide post is slidably connected inside the protective plate. The guide post is fixedly connected to the inner side of the support frame. Two limiting blocks are fixedly connected to the bottom end of the protective plate. A cutting groove is opened on the upper surface of the protective plate. A cutting plate is fixedly connected to the top of the bottom plate. Second limiting blocks are fixedly connected to both sides of the cutting plate. An auxiliary wheel is installed on one side of the support frame.
[0013] By adopting the above technical solution, the stainless steel wire rope can be positioned before cutting and cutting debris can be prevented from flying.
[0014] The technical effects and advantages of this utility model are as follows:
[0015] 1. By setting an adjustment component, compared with the existing technology, the first pressure roller and the second pressure roller drive the first baffle and the second baffle to move up and down simultaneously, which can directly change the clamping force on the wire rope, thereby adjusting the tension. The tension of the stainless steel wire rope can be adjusted in real time during the cutting process so that the stainless steel wire rope can maintain the optimal tension state. It can also limit the stainless steel wire rope to reduce the risk of cutting and falling off, so as to achieve better cutting.
[0016] 2. By setting up a protective mechanism, compared with the existing technology, the two protective plates and limit blocks can limit the stainless steel wire rope. At the same time, the protective plate can block the outside of the cutting plate during cutting, which can effectively reduce the splashing of debris during cutting and reduce the probability of accidental injury from flying debris. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a cross-sectional view of the support frame of this utility model.
[0019] Figure 3 This is a cross-sectional view of the fixing frame of this utility model.
[0020] Figure 4 This is a partial structural diagram of the first pressure roller connection of this utility model.
[0021] Figure 5 This is a schematic diagram of the internal structure of the fixing frame of this utility model.
[0022] Figure 6 This is a schematic diagram of the protective plate structure of this utility model.
[0023] The attached diagram is labeled as follows: 1. Base plate; 2. Support frame; 3. Hydraulic cylinder; 4. Cutting blade; 5. Fixing frame; 6. Connecting frame; 7. Stepper motor; 8. Gear; 9. Rack; 10. First connecting block; 11. Rotating rod; 12. Second connecting block; 13. First pressure roller; 14. Second pressure roller; 15. First baffle; 16. Second baffle; 17. Cylinder; 18. Protective plate; 19. Limiting block; 20. Cutting groove; 21. Cutting plate; 22. Second limiting block; 23. Auxiliary wheel; 24. Guide column. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] The embodiments disclosed in this application are as follows: Figures 1-6 The stainless steel wire rope adjustable protective cutting device shown includes a base plate 1, a support frame 2 fixedly connected to the top of the base plate 1, a hydraulic cylinder 3 fixedly connected to the top of the support frame 2, a cutting blade 4 fixedly connected to the output end of the hydraulic cylinder 3, and an adjustment component and a protective mechanism installed on the top of the base plate 1, with the protective mechanism installed on one side of the adjustment component.
[0026] The adjustment assembly includes a fixed frame 5, which is fixedly connected to the top of the base plate 1. A connecting frame 6 is fixedly connected to one side of the fixed frame 5, and a stepper motor 7 is fixedly connected to one side of the fixed frame 5. A gear 8 is fixedly connected to the output end of the stepper motor 7. Two racks 9 mesh with the outer side of the gear 8. A first connecting block 10 is fixedly connected to the rear side of the racks 9. The first connecting block 10 is slidably connected to the inside of the fixed frame 5. A rotating rod 11 is fixedly connected inside the first connecting block 10. A second connecting block 12 is fixedly connected to one end of the rotating rod 11 and is slidably connected to the inside of the connecting frame 6. A first pressure roller 13 is fixedly connected to the outer side of one rotating rod 11, and a second pressure roller 14 is fixedly connected to the outer side of the other rotating rod 11. First baffles 1 are fixedly connected to both sides of the first pressure roller 13. 5. A second baffle 16 is fixedly connected to one side of the second pressure roller 14. The gear 8 rotates and meshes to drive the rack 9 to move, so that the two racks 9 can drive the rotating rod 11 to move through the first connecting block 10. This allows the first pressure roller 13 and the second pressure roller 14 to drive the first baffle 15 and the second baffle 16 to move up and down respectively. The first pressure roller 13 and the second pressure roller 14 contact the stainless steel wire rope up and down, and drive the two first baffles 15 and the second baffle 16 to squeeze the surface of the stainless steel wire rope in an alternating manner. This can directly change the clamping force on the wire rope, thereby adjusting the tension. This allows for real-time adjustment of the tension of the stainless steel wire rope during the cutting process and can limit the movement of the stainless steel wire rope, so that the stainless steel wire rope can remain stable during cutting.
[0027] Reference Figure 2 and 6 As shown, the protective mechanism includes a cylinder 17, which is fixedly connected to the top of the support frame 2. A protective plate 18 is fixedly connected to the output end of the cylinder 17. A guide post 24 is slidably connected inside the protective plate 18. The guide post 24 is fixedly connected to the inner side of the support frame 2. Two limiting blocks 19 are fixedly connected to the bottom end of the protective plate 18. A cutting groove 20 is opened on the upper surface of the protective plate 18. A cutting plate 21 is fixedly connected to the top of the bottom plate 1. Second limiting blocks 22 are fixedly connected to both sides of the cutting plate 21. An auxiliary wheel 23 is installed on one side of the support frame 2. The cylinder 17 can drive the protective plate 18 to move the two limiting blocks 19 downward. The guide post 24 can provide guidance for the protective plate 18. The two limiting blocks 19 and the second limiting blocks 22 can limit the stainless steel wire rope on the outside of the cutting plate 21. The cutting blade 4 passes through the cutting groove 20 and can cut the stainless steel wire rope with the cutting plate 21. The protective plate 18 can protect the outside of the cutting plate 21, thereby effectively reducing the splashing of debris during cutting.
[0028] Working principle of this utility model: This utility model designs an adjustable protective cutting device for stainless steel wire rope, the specific structure of which is shown in the attached instruction manual. Figures 1-6As shown, in this technical solution, through the cooperation of various structures, when the stainless steel wire rope needs to be cut, the wire rope is first passed between the first pressure roller 13 and the second pressure roller 14 by the external unwinding device and is attached to the upper surface of the cutting plate 21 and the auxiliary roller 23. Then, the cylinder 17 is activated, which pushes the protective plate 18 downward. The inner side of the protective plate 18 is slidably connected to the outer side of the guide post 24, so that the guide post 24 can provide guidance for the movement of the protective plate 18, so that the protective plate 18 can stably drive the two limiting blocks 19 to move downward. The inclined cut surfaces of the two limiting blocks 19 and the second limiting block 22 allow the two limiting blocks 19 and the second limiting block 22 to contact the stainless steel wire rope on both sides of the cutting plate 21 and to squeeze and limit it. When the tension of the stainless steel wire rope needs to be adjusted, the stepper motor 7 is activated, which drives the gear 8 to rotate, so that... The rotation of gear 8 engages and drives two racks 9 to move, causing the two racks 9 to move the first connecting block 10 up and down. The two first connecting blocks 10, through the rotating rod 11, can drive the first pressure roller 13 and the second pressure roller 14 up and down, allowing the first pressure roller 13 and the second pressure roller 14 to contact the surface of the stainless steel wire rope. At the same time, the first pressure roller 13 can drive the two first baffles 15 to move downward, and the second pressure roller 14 can drive the second baffle 16 to move upward, so that the two first baffles 15 and the second baffle 16 can make interlocking contact on the surface of the stainless steel wire rope, thereby adjusting the tension of the stainless steel wire rope. Then, the hydraulic cylinder 3 is activated, which drives the cutting blade 4 to move downward, so that the cutting blade 4 passes through the cutting groove 20 and the cutting plate 21 to cut the stainless steel wire rope. The protective plate 18 can protect the outside of the cutting plate 21 to reduce the splashing of debris.
[0029] In the accompanying drawings of the embodiments disclosed in this utility model, only the structures involved in the embodiments of this utility model are shown. Other structures can be referred to with ordinary design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0030] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are existing technologies and are therefore not shown in the figures and will not be described here.
[0031] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A stainless steel wire rope adjustable protective cutting device, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a hydraulic cylinder (3), the output end of the hydraulic cylinder (3) is fixedly connected to a cutting blade (4), the top of the base plate (1) is equipped with an adjustment component and a protective mechanism, and the protective mechanism is installed on one side of the adjustment component; The adjustment assembly includes a fixed frame (5), which is fixedly connected to the top of the base plate (1). A connecting frame (6) is fixedly connected to one side of the fixed frame (5), and a stepper motor (7) is fixedly connected to one side of the fixed frame (5). A gear (8) is fixedly connected to the output end of the stepper motor (7).
2. The adjustable stainless steel wire rope protective cutting device according to claim 1, characterized in that: Two racks (9) mesh on the outer side of the gear (8), and a first connecting block (10) is fixedly connected to the rear side of the rack (9). The first connecting block (10) is slidably connected to the inside of the fixing frame (5), and a rotating rod (11) is fixedly connected inside the first connecting block (10).
3. The adjustable stainless steel wire rope protective cutting device according to claim 2, characterized in that: One end of the rotating rod (11) is fixedly connected to a second connecting block (12), and the second connecting block (12) is slidably connected to the inside of the connecting frame (6).
4. The adjustable stainless steel wire rope protective cutting device according to claim 2, characterized in that: One of the rotating rods (11) is fixedly connected to a first pressure wheel (13) on the outside, and the other rotating rod (11) is fixedly connected to a second pressure wheel (14) on the outside. The first pressure wheel (13) is fixedly connected to both sides with a first baffle (15), and the second pressure wheel (14) is fixedly connected to one side with a second baffle (16).
5. The adjustable stainless steel wire rope protective cutting device according to claim 1, characterized in that: The protective mechanism includes a cylinder (17), which is fixedly connected to the top of the support frame (2). A protective plate (18) is fixedly connected to the output end of the cylinder (17). A guide column (24) is slidably connected inside the protective plate (18). The guide column (24) is fixedly connected to the inner side of the support frame (2).
6. The adjustable stainless steel wire rope protective cutting device according to claim 5, characterized in that: The bottom end of the protective plate (18) is fixedly connected to two limiting blocks (19), and the upper surface of the protective plate (18) is provided with a cutting groove (20).
7. The adjustable stainless steel wire rope protective cutting device according to claim 1, characterized in that: A cutting plate (21) is fixedly connected to the top of the base plate (1), and a second limiting block (22) is fixedly connected to both sides of the cutting plate (21). An auxiliary wheel (23) is installed on one side of the support frame (2).