Welding positioner with high stability

By introducing components such as protective tubes and electric telescopic rods into the welding positioner, force dispersion and stability enhancement are achieved, solving the problems of laborious movement and shaking of the welding positioner, and improving the stability and accuracy of welding.

CN224223129UActive Publication Date: 2026-05-12WUXI SAIERTE WELDING & CUTTING EQUIP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI SAIERTE WELDING & CUTTING EQUIP CO LTD
Filing Date
2025-05-13
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing welding positioners are time-consuming and labor-intensive to move and operate, and are prone to shaking, which affects the stability and accuracy of welding.

Method used

An easy-to-use assembly was designed, comprising a protective tube, an electric telescopic rod, a sleeve, a connecting rod, an adjusting rod, a guide slider, and movable casters. Through the coordinated use of these components, force dispersion and stability enhancement are achieved, increasing the movement and operational stability of the welding positioner. Stable limiting of the worktable is achieved through a rotating disk and a threaded rotating rod.

Benefits of technology

It improves the stability of the welding positioner in movement and use, reduces shaking, and enhances welding accuracy and ease of operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224223129U_ABST
    Figure CN224223129U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of welding position changing machines, in particular to a welding position changing machine with high stability, which comprises a welding position changing machine main body, and an assembly convenient to use is arranged on the lower side of the welding position changing machine main body. According to the welding positioner with the high stability, the sleeve slides along the outer wall of the connecting rod to guide and disperse force, the guide sliding block is pushed by the adjusting rod to slide along the outer wall of the guide rod, the guide sliding block is pushed by the adjusting rod to slide along the outer wall of the guide rod, and therefore the welding positioner is convenient to use. The welding positioner main body can be conveniently moved through the moving trundles, and the placing stability of the welding positioner main body can be conveniently improved through the protective supporting pad, so that the moving or using stability of the welding positioner main body is improved, and the using effect is improved; and the threaded rotating rod is driven by the rotating handle to move to the insection of the rotating rod to limit the rotating rod, so that the rotating safety of the workbench is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of welding positioner technology, and in particular to a welding positioner with high stability. Background Technology

[0002] A welding positioner is an auxiliary device used in welding work. It can adjust the position and angle of the workpiece as needed to facilitate welding operations. A welding positioner is usually composed of a worktable, a rotating mechanism, a lifting mechanism, and a control system. The worktable is equipped with clamps or chucks for fixing the workpiece. The rotating mechanism can drive the worktable to rotate in the horizontal or vertical direction. The lifting mechanism can adjust the height of the worktable. The control system can control the operation of the rotating mechanism and the lifting mechanism.

[0003] A highly stable welding positioner is proposed in patent publication number CN220592127U. This patent includes a base, a vertical rotary bearing, a driven connecting L-plate, a horizontal mounting plate, an active connecting L-plate, a vertical rotary reducer, a vertical rotary motor, a base box, a horizontal rotary reducer, a horizontal rotary motor, a mounting frame, and a connecting plate frame. The advantages and positive effects of this invention lie in its simple structure, ingenious design, and reasonable layout. It addresses various problems existing in traditional positioners during operation by designing a special structure that allows the workpiece held by the fixture to be modified... By changing its spatial position and orientation, it facilitates welding operations by welding robots. Simultaneously, its reducer is a hollow reducer, allowing various data cables to pass through its cavity, thus minimizing the cable routing distance and difficulty, and effectively preventing cable twisting during operation, ensuring stable and accurate data transmission. Furthermore, this type of positioner is simple to manufacture and inexpensive. Therefore, it possesses numerous advantages, making it particularly suitable for widespread application in this field, with a very broad market prospect. However, the following issues still exist in this patent:

[0004] The aforementioned welding positioner requires manual handling during movement, which is time-consuming and labor-intensive. Furthermore, the welding positioner shakes during operation, which can affect the accuracy and stability of the welding process, making it inconvenient for users to operate.

[0005] To address the above problems, it is necessary to design a welding positioner with high stability to overcome these issues. Utility Model Content

[0006] The main objective of this invention is to provide a welding positioner with high stability, which can effectively solve the problems in the background art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A welding positioner with high stability includes a welding positioner body, and the lower side of the welding positioner body is provided with a component for easy use;

[0009] The user-friendly components include a protective tube located in the lower middle part of the welding positioner body, a base on the lower side of the protective tube, an electric telescopic rod in the middle of the protective tube, a sleeve on the outer wall of one end of the electric telescopic rod, a connecting rod in the middle of the sleeve, a first spring on the outer wall of the connecting rod, adjusting rods on both sides of the sleeve, a guide slider at one end of the adjusting rod, a guide rod in the middle of the guide slider, a limit plate at one end of the guide rod, a second spring on the outer wall of the guide rod, a moving block on one side of the guide slider, and a second groove on the lower side of the protective tube.

[0010] As a preferred embodiment of this utility model, a first sliding groove is provided in the upper middle part of the base, and movable casters are respectively installed at the four corners of the base. Threaded rods are respectively provided on both sides of the base, and a protective support pad is provided at one end of the threaded rod, and a rotating rod is provided at the other end of the threaded rod.

[0011] As a preferred embodiment of this utility model, a rotating disk is installed on one side of the main body of the welding positioner. One end of the rotating disk is connected to a connecting block via a transmission shaft. A clamping plate is provided on one side of the connecting block. A rotating rod is provided in the middle of the clamping plate. A limiting block is provided on the clamping plate near the rotating rod. A threaded rotating rod is provided in the middle of the limiting block. A rotating handle is provided at one end of the threaded rotating rod.

[0012] As a preferred embodiment of this utility model, the electric telescopic rod is fixedly connected to the protective tube, the electric telescopic rod is fixedly connected to the sleeve, the sleeve is sleeved with the connecting rod, the connecting rod is movably sleeved with the first spring, and one end of the adjusting rod is hinged to the sleeve.

[0013] As a preferred embodiment of this utility model, the other end of the adjusting rod is hinged to the guide slider, the guide slider is slidably connected to the guide rod, the limiting plate is fixedly connected to the guide rod, the guide slider is fixedly connected to the moving block, and the moving block is slidably connected to the second slide groove.

[0014] As a preferred embodiment of this utility model, the movable block is slidably connected to the first sliding groove, the movable caster is rotatably connected to the base via a rotating shaft, the threaded rod is threadedly connected to the base, the protective support pad is fixedly connected to the threaded rod, and the rotating rod is fixedly connected to the threaded rod.

[0015] As a preferred embodiment of this utility model, the card plate and the rotating rod are engaged, the limiting block and the card plate are fixedly connected, the threaded rotating rod and the limiting block are threadedly connected, the rotating handle and the threaded rotating rod are fixedly connected, the connecting block and the card plate are fixedly connected, and the rotating rod and the worktable are fixedly connected.

[0016] Beneficial effects

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In this utility model, a welding positioner with high stability is designed. The sleeve slides along the outer wall of the connecting rod to guide and disperse the force. The guide slider is pushed by the adjusting rod to slide along the outer wall of the guide rod, which facilitates the lateral dispersion of the force. The movable casters facilitate the movement of the welding positioner body. The protective support pads increase the stability of the welding positioner body, thereby improving the stability of the welding positioner body during movement or use and improving the use effect.

[0019] 2. In this utility model, a welding positioner with high stability is designed. By rotating the handle, the threaded rotating rod is moved to the toothed part of the rotating rod, which facilitates limiting its movement and improves the safety of the worktable rotation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of the welding positioner of this utility model;

[0021] Figure 2 This is a frontal sectional view of the protective tube of this utility model.

[0022] Figure 3 This is a side view of the workbench and pallet of this utility model.

[0023] Figure 4 This is a structural schematic diagram of the base of this utility model.

[0024] In the diagram: 1. Main body of the welding positioner; 2. Workbench; 3. Rotary disc; 4. User-friendly components; 5. Protective pipe; 6. Base; 7. Electric telescopic rod; 8. Protective support pad; 9. Threaded rod; 10. Rotating rod; 11. Casters; 12. First slide groove; 13. Rotating rod; 14. Limiting block; 15. Threaded rotating rod; 16. Rotating handle; 17. Clamping plate; 18. Connecting block; 19. First spring; 20. Guide rod; 21. Second spring; 22. Guide slider; 23. Second slide groove; 24. Moving block; 25. Sleeve; 26. Adjusting rod; 27. Limiting plate; 28. Connecting rod. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] like Figure 1-4 As shown, a welding positioner with high stability includes a welding positioner body 1, and a user-friendly component 4 is provided on the lower side of the welding positioner body 1.

[0027] The easy-to-use component 4 includes a protective tube 5 located in the lower middle part of the welding positioner body 1. A base 6 is provided on the lower side of the protective tube 5. An electric telescopic rod 7 is provided in the middle of the protective tube 5. A sleeve 25 is provided on the outer wall of one end of the electric telescopic rod 7. A connecting rod 28 is fitted in the middle of the sleeve 25. A first spring 19 is fitted on the outer wall of the connecting rod 28. Adjusting rods 26 are provided on both sides of the sleeve 25. A guide slider 22 is provided at one end of the adjusting rod 26. A guide rod 20 is provided in the middle of the guide slider 22. A limit plate 27 is provided at one end of the guide rod 20. A second spring 21 is fitted on the outer wall of the guide rod 20. A moving block 24 is provided on one side of the guide slider 22. A second groove 23 is opened on the lower side of the protective tube 5.

[0028] Please see the appendix Figure 2 Appendix Figure 3 and attached Figure 4As shown, a first sliding groove 12 is provided in the upper middle part of the base 6. Casters 11 are installed at the four corners of the base 6. Threaded rods 9 are provided on both sides of the base 6. A protective support pad 8 is provided at one end of the threaded rod 9, and a rotating rod 10 is provided at the other end of the threaded rod 9. A rotating disk 3 is installed on one side of the welding positioner body 1. A connecting block 18 is connected to one end of the rotating disk 3 via a drive shaft. A clamping plate 17 is provided on one side of the connecting block 18. A rotating rod 13 is provided in the middle of the clamping plate 17. A limit block 14 is provided on the clamping plate 17 near the rotating rod 13. A threaded rotating rod 15 is provided in the middle of the limit block 14. A rotating handle 16 is provided at one end of the threaded rotating rod 15. An electric telescopic rod 7 is fixedly connected to the protective pipe 5. An electric telescopic rod 7 is fixedly connected to the sleeve 25. The sleeve 25 is sleeved with the connecting rod 28. The connecting rod 28 is movably sleeved with the first spring 19. One end of the adjusting rod 26 is connected to... The sleeves 25 are hinged together, the other end of the adjusting rod 26 is hinged together with the guide slider 22, the guide slider 22 is slidably connected with the guide rod 20, the limiting plate 27 is fixedly connected with the guide rod 20, the guide slider 22 is fixedly connected with the moving block 24, the moving block 24 is slidably connected with the second slide groove 23, the moving block 24 is slidably connected with the first slide groove 12, the moving caster 11 is rotatably connected with the base 6 through a rotating shaft, the threaded rod 9 is threadedly connected with the base 6, the protective support pad 8 is fixedly connected with the threaded rod 9, the rotating rod 10 is fixedly connected with the threaded rod 9, the clamping plate 17 is clamped with the rotating rod 13, the limiting block 14 is fixedly connected with the clamping plate 17, the threaded rotating rod 15 is threadedly connected with the limiting block 14, the rotating handle 16 is fixedly connected with the threaded rotating rod 15, the connecting block 18 is fixedly connected with the clamping plate 17, and the rotating rod 13 is fixedly connected with the worktable 2.

[0029] Among them, self-lubricating spherical bearings are used at the hinge joints of the symmetrically hinged adjusting rods 26 on both sides of the sleeve 25, and the ends of the adjusting rods are connected to the guide slider 22 through pins.

[0030] The rotating rod 13 is vertically welded to the bottom of the workbench 2. The rotating rod surface is machined with trapezoidal teeth of module 2 with a tooth height of 4mm and a tooth pitch of 6.28mm. A clamping plate 17 is installed on the side wall of the rotating disk 3. The clamping plate is embedded with a guide block of nylon material with a Shore hardness of 90D, which meshes with the teeth of the rotating rod 13. The limiting block 14 is connected through the threaded rotating rod 15. The rotating handle 16 is provided with anti-slip texture.

[0031] The sleeve 25 is fitted onto the outer wall of the electric telescopic rod 7, and the inner wall of the sleeve is provided with a 2mm thick polytetrafluoroethylene bushing, which forms a clearance fit with the connecting rod 28.

[0032] The working process of this utility model is as follows: Using the highly stable welding positioner designed in this scheme, the main body 1 of the welding positioner can be moved easily via the casters 11 during operation, facilitating adjustment for the object to be welded. Manually rotating the rotating rod 10 drives the threaded rod 9, which in turn rotates the protective support pad 8 at one end, supporting it on the ground and increasing the stability of the base 6. During movement or welding, swaying may occur. The electric telescopic rod 7 extends, pushing the sleeve 25 at one end along the outer wall of the adjusting rod 26 to disperse the force. Furthermore, the movement is facilitated by hinges. The adjusting rod 26 applies a force to the guide slider 22, causing it to slide along the outer wall of the guide rod 20, thus dispersing the force. During the movement of the guide slider 22, the moving block 24 passes through the second slide groove 23 and slides along the inner wall of the first slide groove 12, which helps to increase the stability of the welding positioner body 1 during movement or operation, disperses the shaking force, and keeps it stable. By rotating the rotating disk 3, the rotation of the worktable 2 can be adjusted, which is convenient for angle adjustment. By rotating the rotating handle 16, one end of the threaded rotating rod 15 is driven to be locked on one side of the rotating rod 13, which is convenient for limiting its movement and preventing slippage, thereby improving the use effect of the welding positioner body 1.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding positioner with high stability, comprising a welding positioner body (1), characterized in that: The lower side of the main body (1) of the welding positioner is provided with a component (4) for easy use; The user-friendly component (4) includes a protective tube (5) located in the lower middle part of the welding positioner body (1). A base (6) is provided on the lower side of the protective tube (5). An electric telescopic rod (7) is provided in the middle of the protective tube (5). A sleeve (25) is provided on the outer wall of one end of the electric telescopic rod (7). A connecting rod (28) is fitted in the middle of the sleeve (25). A first spring (19) is fitted on the outer wall of the connecting rod (28). The sleeve (25)... 5) is provided with adjusting rods (26) on both sides respectively. One end of the adjusting rod (26) is provided with a guide slider (22). The middle part of the guide slider (22) is provided with a guide rod (20). One end of the guide rod (20) is provided with a limit plate (27). The outer wall of the guide rod (20) is fitted with a second spring (21). One side of the guide slider (22) is provided with a moving block (24). The lower side of the protective tube (5) is provided with a second sliding groove (23).

2. The welding positioner with high stability according to claim 1, characterized in that: The base (6) has a first sliding groove (12) in the middle of its upper side. The four corners of the base (6) are equipped with movable casters (11). The base (6) has threaded rods (9) on both sides. One end of the threaded rod (9) is equipped with a protective support pad (8), and the other end of the threaded rod (9) is equipped with a rotating rod (10).

3. The welding positioner with high stability according to claim 1, characterized in that: A rotating disk (3) is installed on one side of the main body (1) of the welding positioner. One end of the rotating disk (3) is connected to a connecting block (18) via a transmission shaft. A clamping plate (17) is provided on one side of the connecting block (18). A rotating rod (13) is provided in the middle of the clamping plate (17). A limiting block (14) is provided on the clamping plate (17) near the rotating rod (13). A threaded rotating rod (15) is provided in the middle of the limiting block (14). A rotating handle (16) is provided at one end of the threaded rotating rod (15).

4. A welding positioner with high stability according to claim 1, characterized in that: The electric telescopic rod (7) is fixedly connected to the protective tube (5), the electric telescopic rod (7) is fixedly connected to the sleeve (25), the sleeve (25) is sleeved with the connecting rod (28), the connecting rod (28) is movably sleeved with the first spring (19), and one end of the adjusting rod (26) is hinged to the sleeve (25).

5. A welding positioner with high stability according to claim 1, characterized in that: The other end of the adjusting rod (26) is hinged to the guide slider (22), the guide slider (22) is slidably connected to the guide rod (20), the limiting plate (27) is fixedly connected to the guide rod (20), the guide slider (22) is fixedly connected to the moving block (24), and the moving block (24) is slidably connected to the second slide groove (23).

6. A welding positioner with high stability according to claim 2, characterized in that: The movable block (24) is slidably connected to the first slide groove (12), the movable caster (11) is rotatably connected to the base (6) through a rotating shaft, the threaded rod (9) is threadedly connected to the base (6), the protective support pad (8) is fixedly connected to the threaded rod (9), and the rotating rod (10) is fixedly connected to the threaded rod (9).

7. A welding positioner with high stability according to claim 3, characterized in that: The clamping plate (17) is engaged with the rotating rod (13), the limiting block (14) is fixedly connected to the clamping plate (17), the threaded rotating rod (15) is threadedly connected to the limiting block (14), the rotating handle (16) is fixedly connected to the threaded rotating rod (15), the connecting block (18) is fixedly connected to the clamping plate (17), and the rotating rod (13) is fixedly connected to the worktable (2).