Composite insulator hardware adhesive residue cleaning device
By introducing a fan and dust collection system into the composite insulator hardware residue cleaning device, the problem of difficult dust and residue collection was solved, achieving thorough cleaning and environmental cleanliness, and improving the cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DAQING STARWAY LINE FITTINGS CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-05-12
AI Technical Summary
Existing composite insulator hardware residue cleaning devices generate dust and residue that are difficult to collect during the cleaning process, leading to environmental pollution and incomplete cleaning.
设计了一种复合绝缘子金具残胶清理装置,配备风机、收集箱和集尘罩,利用风机产生吸力收集粉尘和残胶,并通过调节电机、调节丝杆和滑动板的配合,实现残胶的全面清理。
It effectively collects and removes dust and residue, avoids environmental pollution, improves cleaning efficiency, and ensures a clean and safe working environment.
Smart Images

Figure CN224223528U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of residual adhesive cleaning devices, specifically a residual adhesive cleaning device for composite insulator fittings. Background Technology
[0002] With the development of power systems, composite insulators, with their unique advantages such as excellent resistance to flashover, ease of operation and maintenance, high strength, small size and light weight, have gradually replaced porcelain and glass insulators and are increasingly widely used in transmission and transformation lines and equipment. Composite insulators have a simple structure, usually consisting of three parts: an insulating core rod, silicone rubber sheds, and end fittings.
[0003] However, existing composite insulator hardware residue cleaning devices, while capable of cleaning residue from both ends of the composite insulator hardware, generate dust and residue during the cleaning process. Because the cleaning device struggles to collect this dust and residue, it scatters onto the ground or equipment surface, making it difficult to clean. Long-term accumulation pollutes the working environment. Furthermore, the varying locations of the residue on the composite insulator hardware make it difficult to adjust the cleaning components, leading to incomplete cleaning. Therefore, we propose a composite insulator hardware residue cleaning device. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a device for cleaning residual adhesive from composite insulator fittings, thereby solving the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a composite insulator hardware residue cleaning device, comprising a cleaning body, wherein a fan and an adjusting motor are respectively installed inside the cleaning body, an exhaust pipe is fixedly connected to one side of the fan, a filter element is installed inside the exhaust pipe, a collection box is fixedly connected to one end of the exhaust pipe, a dust collection cover is fixedly connected to the top of the collection box, an adjusting screw is fixedly connected to the drive end of the adjusting motor, a nut seat is threaded to the outer side of the adjusting screw, a lifting rod and a placement frame are respectively fixedly connected to the top of the cleaning body, an adjusting groove is provided on the side of the top of the cleaning body away from the placement frame, a sliding plate is movably connected to the top of the cleaning body through the adjusting groove, and a telescopic rod is installed on the top of the sliding plate.
[0008] Preferably, the inner side of the placement rack is movably connected with placement wheels, and four placement wheels are provided, with each pair of the four placement wheels forming a group.
[0009] Preferably, a control panel is fixedly connected to the front of the cleaning body, a collection drawer is movably connected to the lower part of the front of the cleaning body away from the control panel, and casters are fixedly connected to the four corners of the bottom of the cleaning body.
[0010] Preferably, a pressure arm is fixedly connected to the top of the lifting rod, a support frame is fixedly connected to the bottom of the pressure arm, and a pressure roller is movably connected to the front of the support frame.
[0011] Preferably, there are two support frames, one of which has a drive motor fixedly connected to its back, and the drive motor is fixedly connected to one of the pressure rollers.
[0012] Preferably, a telescopic spring is fixedly connected to the top end of the telescopic rod, a connecting shaft is installed at the top end of the telescopic spring, and a grinding frame is fixedly connected to the top end of the connecting shaft.
[0013] (III) Beneficial Effects
[0014] This utility model provides a device for cleaning residual adhesive from composite insulator fittings, which has the following beneficial effects:
[0015] (1) This composite insulator hardware residue cleaning device, through the setting of an adjusting motor, adjusting screw, nut seat and sliding plate, when using the composite insulator hardware residue cleaning device, the operator places both ends of the composite insulator hardware on the placement wheels of the placement frame, and then starts the lifting rod. The lifting rod drives the pressure wheel under the support frame to press the composite insulator hardware through the pressure arm. At this time, the drive motor drives the pressure wheel to rotate, and the pressure wheel drives the composite insulator hardware to rotate through the placement wheel. At the same time, the telescopic rod pushes the grinding frame to move upward, so that the grinding frame is against the outside of the composite insulator hardware, and the grinding frame can clean the residue on the surface of the composite insulator hardware. During the cleaning process, the adjusting motor drives the adjusting screw to rotate, and the nut seat will drive the sliding plate to move left and right through the adjusting groove due to the rotation direction of the adjusting screw, so that the grinding frame can clean the residue on the surface of the composite insulator hardware, thus improving the cleaning effect.
[0016] (2) This composite insulator hardware residue cleaning device, through the set fan, collection box and dust collection hood, when the dust and residue generated during the cleaning process fall down, the fan runs to generate suction force, which acts on the dust collection hood, and the dust collection hood will suck in the dust and residue, and then enter the collection box. At the same time, the filter element blocks the dust and residue and collects them into the collection drawer, preventing the dust and residue from falling to the ground or equipment surface, avoiding long-term accumulation and pollution of the working environment, thus making it convenient for staff to clean. Attached Figure Description
[0017] Figure 1This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a cross-sectional view of the main body of the cleaning device of this utility model;
[0019] Figure 3 This is a cross-sectional view of the main body of the cleaning device of this utility model;
[0020] Figure 4 This is a partial structural schematic diagram of the grinding frame of this utility model.
[0021] In the diagram: 1. Cleaning body; 101. Fan; 102. Exhaust pipe; 103. Filter element; 104. Collection box; 105. Adjusting motor; 106. Adjusting screw; 107. Nut seat; 2. Casters; 3. Collection drawer; 4. Control panel; 5. Lifting rod; 6. Pressure arm; 7. Support frame; 8. Pressure roller; 9. Drive motor; 10. Dust collection hood; 11. Placement rack; 12. Placement wheel; 13. Adjustment groove; 14. Sliding plate; 15. Telescopic rod; 16. Grinding frame; 17. Telescopic spring; 18. Connecting shaft. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 This utility model provides a technical solution: a composite insulator hardware residue cleaning device, including a cleaning body 1. A fan 101 and an adjusting motor 105 are installed inside the cleaning body 1. An exhaust pipe 102 is fixedly connected to one side of the fan 101. A filter element 103 is installed inside the exhaust pipe 102. A collection box 104 is fixedly connected to one end of the exhaust pipe 102. A dust collection cover 10 is fixedly connected to the top of the collection box 104. An adjusting screw 106 is fixedly connected to the drive end of the adjusting motor 105. A nut seat 107 is threadedly connected to the outer side of the adjusting screw 106. A lifting rod 5 and a placement frame 11 are fixedly connected to the top of the cleaning body 1. An adjusting groove 13 is opened on the side of the top of the cleaning body 1 away from the placement frame 11. A sliding plate 14 is movably connected to the top of the cleaning body 1 through the adjusting groove 13. A telescopic rod 15 is installed on the top of the sliding plate 14.
[0024] Furthermore, the inner side of the placement frame 11 is movably connected with placement wheels 12. There are four placement wheels 12, and each pair of the four placement wheels 12 forms a group. The placement wheels 12 make the composite insulator fittings more stable to be placed, while not affecting the rotation of the composite insulator fittings.
[0025] Furthermore, a control panel 4 is fixedly connected to the front of the cleaning body 1, and a collection drawer 3 is movably connected to the lower part of the front of the cleaning body 1 away from the control panel 4. Universal wheels 2 are fixedly connected to the four corners of the bottom of the cleaning body 1. The control panel 4 facilitates operation by staff, and the universal wheels 2 facilitate movement of the cleaning device by staff.
[0026] Furthermore, a pressure arm 6 is fixedly connected to the top of the lifting rod 5, a support frame 7 is fixedly connected to the bottom of the pressure arm 6, and a pressure roller 8 is movably connected to the front of the support frame 7. By starting the lifting rod 5, the lifting rod 5 drives the pressure roller 8 under the support frame 7 through the pressure arm 6 to press down the composite insulator hardware.
[0027] Furthermore, there are two support frames 7. One of the support frames 7 has a drive motor 9 fixedly connected to its back. The drive motor 9 is fixedly connected to one of the pressure rollers 8. The drive motor 9 drives the pressure roller 8 to rotate, and the pressure roller 8 drives the composite insulator hardware to rotate through the placement wheel 12.
[0028] Furthermore, a telescopic spring 17 is fixedly connected to the top of the telescopic rod 15, a connecting shaft 18 is installed at the top of the telescopic spring 17, and a grinding frame 16 is fixedly connected to the top of the connecting shaft 18. The telescopic rod 15 drives the grinding frame 16 to move upward, so that the grinding frame 16 rests against the outside of the composite insulator fitting. When a compressive force is generated, the grinding frame 16 simultaneously squeezes the telescopic spring 17 due to the pressure, thereby preventing excessive thrust.
[0029] Working Principle: After installation, first check the installation, fixation, and safety protection of this utility model. When using the composite insulator hardware residue cleaning device, the operator places both ends of the composite insulator hardware on the placement wheels 12 of the placement frame 11. Then, the lifting rod 5 is activated. The lifting rod 5 drives the pressure wheel 8 under the support frame 7 through the pressure arm 6 to press down on the composite insulator hardware. At this time, the drive motor 9 drives the pressure wheel 8 to rotate, and the pressure wheel 8 drives the composite insulator hardware to rotate through the placement wheels 12. Simultaneously, the telescopic rod 15 pushes the grinding frame 16 upward, so that the grinding frame 16 rests against the outside of the composite insulator hardware. The grinding frame 16 can then clean the residue on the surface of the composite insulator hardware. During the cleaning process, the adjusting motor 105 drives the adjustment... When the lead screw 106 rotates, the nut seat 107, by adjusting the rotation direction of the lead screw 106, drives the sliding plate 14 to move left and right through the adjusting groove 13, so that the grinding frame 16 can thoroughly clean the residual adhesive on the surface of the composite insulator fittings. When the dust and residual adhesive generated during the cleaning process fall down, the fan 101 runs and generates suction. The suction acts on the dust collection hood 10, which sucks in the dust and residual adhesive and then into the collection box 104. At the same time, the filter element 103 blocks the dust and residual adhesive and collects them into the collection drawer 3, preventing the dust and residual adhesive from scattering on the ground or equipment surface. This completes the use of this utility model. This utility model has a simple structure and is safe and convenient to use.
[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for cleaning residual adhesive from composite insulator fittings, comprising a cleaning body (1), characterized in that: The cleaning body (1) is equipped with a fan (101) and an adjusting motor (105). A suction pipe (102) is fixedly connected to one side of the fan (101). A filter element (103) is installed inside the suction pipe (102). A collection box (104) is fixedly connected to one end of the suction pipe (102). A dust collection cover (10) is fixedly connected to the top of the collection box (104). An adjusting screw (106) is fixedly connected to the drive end of the adjusting motor (105). A nut seat (107) is threaded on the outside of the adjusting screw (106). A lifting rod (5) and a placement rack (11) are fixedly connected to the top of the cleaning body (1). An adjusting groove (13) is opened on the side of the top of the cleaning body (1) away from the placement rack (11). A sliding plate (14) is movably connected to the top of the cleaning body (1) through the adjusting groove (13). A telescopic rod (15) is installed on the top of the sliding plate (14).
2. The composite insulator hardware residue cleaning device according to claim 1, characterized in that: The inner side of the placement rack (11) is movably connected with placement wheels (12), and there are four placement wheels (12), with each pair of the four placement wheels (12) forming a group.
3. The composite insulator hardware residue cleaning device according to claim 1, characterized in that: The front of the cleaning body (1) is fixedly connected to a control panel (4), and the bottom of the front of the cleaning body (1) away from the control panel (4) is movably connected to a collection drawer (3). The four corners of the bottom of the cleaning body (1) are fixedly connected to casters (2).
4. The composite insulator hardware residue cleaning device according to claim 1, characterized in that: The top of the lifting rod (5) is fixedly connected to a pressure arm (6), the bottom of the pressure arm (6) is fixedly connected to a support frame (7), and the front of the support frame (7) is movably connected to a pressure wheel (8).
5. The composite insulator hardware residue cleaning device according to claim 4, characterized in that: Two support frames (7) are provided, and a drive motor (9) is fixedly connected to the back of one of the support frames (7), and the drive motor (9) is fixedly connected to one of the pressure rollers (8).
6. The composite insulator hardware residue cleaning device according to claim 1, characterized in that: The top end of the telescopic rod (15) is fixedly connected to a telescopic spring (17), the top end of the telescopic spring (17) is mounted with a connecting shaft (18), and the top end of the connecting shaft (18) is fixedly connected to a grinding frame (16).