Auxiliary device for disassembling and assembling air compressor

Abstract

The utility model provides an air compressor dismounting auxiliary device, which relates to the technical field of air compressors and comprises a bottom frame, a compressor dismounting auxiliary assembly is mounted on the upper side of the bottom frame, and the compressor dismounting auxiliary assembly comprises a lifting hydraulic pump welded at the right end of the upper side of the bottom frame. A driven rotating shaft is installed on the inner side of the top end of the lifting rod, a compressor driven supporting frame is welded to the outer side of the driven rotating shaft, a fastening groove is welded to the tail end of the driven rotating shaft, a bolt plate is installed on the inner side of the fastening groove, a prismatic limiting groove is welded to the outer side of a lifting hydraulic pump, and a stress plate frame is arranged on the left side of an extrusion supporting frame. An extrusion hydraulic pump is mounted on the left side of the stress plate frame, and an extrusion limiting frame is welded to the right side of the stress plate frame; the compressor driven supporting frame can be lifted up along with the lifting rod, due to the fact that the height of the extrusion limiting frame is not changed, an included angle is formed between the compressor driven supporting frame and the extrusion limiting frame at the moment, and stable inclination of the compressor is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of air compressor technology, and in particular to an auxiliary device for disassembling and assembling an air compressor. Background Technology

[0002] An air compressor is a device that compresses air. Driven by a power source such as an electric motor, it reduces the volume of air and increases its pressure. It is widely used in industrial production, such as providing power for pneumatic tools. It is also indispensable in fields such as chemical engineering and construction. It is an important machine that converts energy such as electricity into compressed air energy.

[0003] A search revealed that the document with publication number "CN219337559U" states that "this utility model discloses an auxiliary device for disassembling and assembling an air compressor, including a support frame, limiting posts, and a connecting bracket. The height of the support frame is adjustable, and the connecting bracket is located above the support frame and fixedly connected to it. The air compressor is detachably fixed above the connecting bracket. The support frame includes a support body with at least two parallel first guide grooves. The connecting bracket has second guide grooves corresponding to each of the first guide grooves. Each limiting post is inserted into the corresponding second guide groove and the first guide groove from top to bottom. The two ends of the limiting post protrude from the lower end of the corresponding first guide groove and the upper end of the corresponding second guide groove, respectively. The connecting bracket can slide horizontally relative to the support frame." In use, this device facilitates the installation or removal of the air compressor from a vehicle. The entire disassembly and installation process does not require vehicle lifting, reducing the difficulty of compressor replacement and maintenance.

[0004] However, in the daily maintenance and repair of air compressors, disassembly and assembly are extremely critical steps. Traditional methods of disassembling and assembling air compressors often rely on manual operation, requiring multiple people to tilt and fix the compressor. This not only consumes a lot of manpower and time, but also poses significant safety hazards during the operation, making it difficult to guarantee the accuracy and efficiency of disassembly and assembly.

[0005] Therefore, we provide an air compressor disassembly and assembly auxiliary device to solve the above problems. Utility Model Content

[0006] To overcome the above deficiencies, this utility model provides an auxiliary device for disassembling and assembling an air compressor.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An air compressor disassembly and assembly auxiliary device includes a base frame. A compressor disassembly and assembly auxiliary assembly is mounted on the upper side of the base frame. The assembly includes a lifting hydraulic pump welded to the upper right end of the base frame. A lifting rod is mounted inside the lifting hydraulic pump. A driven shaft is mounted inside the top end of the lifting rod. A compressor driven support frame is welded to the outer side of the driven shaft. A resistance-increasing pad is provided on the surface of the compressor driven support frame. A bolt groove is welded to the end of the driven shaft. A bolt plate is mounted inside the bolt groove. A prismatic limiting groove is welded to the outer side of the lifting hydraulic pump. A compression support frame is welded to the upper left end of the base frame. A force-bearing plate is provided on the left side of the compression support frame. A compression hydraulic pump is mounted on the left side of the force-bearing plate. A compression limiting frame is welded to the right side of the force-bearing plate. A lighting lamp is welded to the rear side of the base frame.

[0009] As a further description of the above technical solution:

[0010] The driven shaft passes through the lifting rods, and the driven shaft and the lifting rods are raised and lowered by a lifting hydraulic pump. The lifting rods and the lifting hydraulic pump are arranged in two groups, left and right.

[0011] As a further description of the above technical solution:

[0012] The compressor driven support frame and the driven rotating shaft are welded together. The compressor driven support frame rotates through the driven rotating shaft in conjunction with the lifting rod. The compressor driven support frame has an L-shaped structure.

[0013] As a further description of the above technical solution:

[0014] The top of the bolt plate is connected to the bolt groove by a locking groove, and the end of the bolt plate is connected to the prismatic limiting groove by a locking groove. The bolt plate fixes the driven rotating shaft through the bolt groove.

[0015] As a further description of the above technical solution:

[0016] The extrusion hydraulic pump is welded to the base frame. The extrusion hydraulic pump pushes the extrusion limiting frame to move along the extrusion support frame via the force plate frame. The extrusion limiting frame cooperates with the compressor driven support frame.

[0017] As a further description of the above technical solution:

[0018] The lighting fixture is located at the center of the upper side of the base frame, and the lighting fixture is an LED light.

[0019] As a further description of the above technical solution:

[0020] A horizontal rotating shaft is welded to the lower side of the base frame, and a mounting base plate is welded to the lower side of the horizontal rotating shaft. The mounting base plate and the base frame form a rotating structure through the horizontal rotating shaft.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model uses a compressor disassembly and assembly auxiliary component. When needed, the lifting hydraulic pump drives the driven shaft to rise and fall via the lifting rod, thereby assisting the compressor driven support frame in tilting the air compressor at an angle to achieve the function of assisting disassembly and assembly. The bolt plate will rotate with the compressor driven support frame. After the tilt angle is determined, the top end of the bolt plate is inserted into the bolt groove, and the bottom end is locked into the prism-shaped limiting groove. The engagement between the bolt groove and the bolt plate securely locks the compressor driven support frame, ensuring its stability in the tilted state.

[0023] 2. This utility model uses a compressor disassembly and assembly auxiliary component. The compressor driven support frame will be raised along with the lifting rod. Since the height of the extrusion limit frame remains unchanged, the compressor driven support frame and the extrusion limit frame form an angle at this time, ensuring that the compressor tilts stably. The extrusion hydraulic pump is started, pushing the extrusion limit frame to move, thereby providing dynamic support and extrusion force during the compressor tilting process, ensuring that the compressor remains balanced and stable during disassembly and assembly. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the overall rear structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the overall side structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the cooperative structure of the force-bearing plate frame and the compression limiting frame of this utility model;

[0028] Figure 5 This is a schematic diagram of the mating structure between the driven rotating shaft and the compressor driven support frame of this utility model;

[0029] Figure 6 This is a schematic diagram of the fitting structure between the lifting hydraulic pump and the prismatic limiting groove of this utility model.

[0030] The following components are labeled in the diagram: 1. Base frame; 2. Compressor disassembly and assembly auxiliary components; 201. Lifting hydraulic pump; 202. Lifting rod; 203. Driven rotating shaft; 204. Compressor driven support frame; 205. Resistance-increasing pad; 206. Bolt groove; 207. Bolt plate; 208. Prism-shaped limiting groove; 209. Extrusion support frame; 210. Force-bearing plate frame; 211. Extrusion hydraulic pump; 212. Extrusion limiting frame; 3. Lighting lamp; 4. Horizontal rotating shaft; 5. Base plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-6 As shown, this utility model provides a technical solution: an air compressor disassembly and assembly auxiliary device, including a base frame 1, a compressor disassembly and assembly auxiliary component 2 mounted on the upper side of the base frame 1, the compressor disassembly and assembly auxiliary component 2 including a lifting hydraulic pump 201 welded to the upper right end of the base frame 1, a lifting rod 202 mounted inside the lifting hydraulic pump 201, a driven rotating shaft 203 mounted inside the top end of the lifting rod 202, and a compressor driven support frame 204 welded to the outer side of the driven rotating shaft 203, the surface of the compressor driven support frame 204... The base frame 1 is equipped with a resistance-increasing pad 205. A bolt groove 206 is welded to the end of the driven shaft 203. A bolt plate 207 is installed on the inner side of the bolt groove 206. A prismatic limiting groove 208 is welded to the outer side of the lifting hydraulic pump 201. A compression support frame 209 is welded to the upper left end of the base frame 1. A force-bearing plate frame 210 is provided on the left side of the compression support frame 209. A compression hydraulic pump 211 is installed on the left side of the force-bearing plate frame 210. A compression limiting frame 212 is welded to the right side of the force-bearing plate frame 210. A lighting lamp 3 is welded to the rear side of the base frame 1.

[0033] Furthermore, the driven shaft 203 passes through the lifting rod 202. The driven shaft 203 and the lifting rod 202 are raised and lowered by the lifting hydraulic pump 201. The lifting rod 202 and the lifting hydraulic pump 201 are arranged in two groups, left and right. When needed, the lifting hydraulic pump 201 drives the driven shaft 203 to rise and fall through the lifting rod 202, thereby assisting the compressor driven support frame 204 in tilting the air compressor at an angle, thus achieving the function of assisting in disassembly and assembly.

[0034] Furthermore, the compressor driven support frame 204 and the driven rotating shaft 203 are welded together. The compressor driven support frame 204 rotates in conjunction with the lifting rod 202 through the driven rotating shaft 203. The compressor driven support frame 204 has an L-shaped structure. When it is needed, the compressor driven support frame 204 will be raised with the lifting rod 202. Since the height of the compression limit frame 212 remains unchanged, the compressor driven support frame 204 and the compression limit frame 212 form an angle at this time, ensuring that the compressor tilts stably.

[0035] Furthermore, the top of the bolt plate 207 is connected to the bolt groove 206 by a locking groove, and the bottom of the bolt plate 207 is connected to the prismatic limiting groove 208 by a locking groove. The bolt plate 207 fixes the driven shaft 203 through the bolt groove 206. When it is needed, the bolt plate 207 will rotate with the compressor driven support frame 204. After determining the tilt angle, the top of the bolt plate 207 is inserted into the bolt groove 206, and the bottom is locked into the prismatic limiting groove 208. Thus, the engagement between the bolt groove 206 and the bolt plate 207 securely locks the compressor driven support frame 204, ensuring its stability in the tilted state.

[0036] Furthermore, the extrusion hydraulic pump 211 is welded to the base frame 1. The extrusion hydraulic pump 211 pushes the extrusion limiting frame 212 to move along the extrusion support frame 209 via the force plate frame 210. The extrusion limiting frame 212 cooperates with the compressor driven support frame 204. When needed, the extrusion hydraulic pump 211 starts and pushes the extrusion limiting frame 212 to move, thereby providing dynamic support and extrusion force during the compressor tilting process, ensuring that the compressor remains balanced and stable during disassembly and assembly.

[0037] Furthermore, the lighting lamp 3 is located at the upper center of the base frame 1. The lighting lamp 3 is an LED lamp. When needed, the lighting lamp 3 can provide sufficient lighting when disassembling and assembling the air compressor, ensuring a clear operating field of vision, reducing operational errors caused by insufficient light, and improving disassembly and assembly efficiency.

[0038] Furthermore, a horizontal rotating shaft 4 is welded to the lower side of the base frame 1, and a mounting base plate 5 is welded to the lower side of the horizontal rotating shaft 4. The mounting base plate 5 and the base frame 1 form a rotating structure through the horizontal rotating shaft 4. When needed, the operator can adjust the horizontal angle of the base frame 1 through the horizontal rotating shaft 4, so that the position can be adjusted according to the needs during the disassembly and assembly process.

[0039] Working principle: When needed, first place the base frame 1 in the desired position and install the base plate 5 for support. Then, place the air compressor between the compression limiting frame 212 and the compressor driven support frame 204 on the base frame 1. Next, the lifting hydraulic pump 201 pushes the lifting rod 202 upward, causing the compressor driven support frame 204 to rise accordingly. At this time, the driven shaft 203 will rotate the compressor driven support frame 204 at the required angle according to the angle when the compressor driven support frame 204 is raised. At this time, the compression hydraulic pump 211 will push the force plate frame 210 along the compression support frame 209 to move the compression limiting frame 212 towards... The compressor is pushed forward and closely fitted to ensure stable support during tilting and lifting. During this process, the friction-increasing pad 205 increases the friction between the compressor and the compression limit bracket 212 and the compressor driven support bracket 204 to prevent slippage. After determining the angle, the top of the bolt plate 207 is inserted into the bolt groove 206, while the bottom is locked into the prism-shaped limit groove 208, thereby locking the compressor driven support bracket 204. During disassembly and assembly, the lighting lamp 3 can be used for illumination, and the base frame 1 can be rotated by the horizontal rotating shaft 4 to assist in disassembly and assembly. This completes the use of an air compressor disassembly and assembly auxiliary device.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An auxiliary device for disassembling and assembling an air compressor, comprising a base frame (1), characterized in that: A compressor disassembly and assembly auxiliary assembly (2) is installed on the upper side of the base frame (1). The compressor disassembly and assembly auxiliary assembly (2) includes a lifting hydraulic pump (201) welded to the upper right end of the base frame (1). A lifting rod (202) is installed on the inner side of the lifting hydraulic pump (201). A driven shaft (203) is installed on the inner side of the top end of the lifting rod (202). A compressor driven support frame (204) is welded to the outer side of the driven shaft (203). A resistance-increasing pad (205) is provided on the surface of the compressor driven support frame (204). The driven shaft (203) The end of the frame is welded with a bolt groove (206), and a bolt plate (207) is installed on the inner side of the bolt groove (206). A prismatic limiting groove (208) is welded on the outer side of the lifting hydraulic pump (201). A compression support frame (209) is welded on the upper left side of the base frame (1). A force-bearing plate frame (210) is provided on the left side of the compression support frame (209). A compression hydraulic pump (211) is installed on the left side of the force-bearing plate frame (210). A compression limiting frame (212) is welded on the right side of the force-bearing plate frame (210). A lighting lamp (3) is welded on the rear side of the base frame (1).

2. The air compressor disassembly and assembly auxiliary device according to claim 1, characterized in that, The driven shaft (203) passes through the lifting rod (202). The driven shaft (203) and the lifting rod (202) are raised and lowered by the lifting hydraulic pump (201). The lifting rod (202) and the lifting hydraulic pump (201) are arranged in two groups, left and right.

3. The air compressor disassembly and assembly auxiliary device according to claim 1, characterized in that, The compressor driven support frame (204) and the driven rotating shaft (203) are welded together. The compressor driven support frame (204) rotates through the driven rotating shaft (203) in conjunction with the lifting rod (202). The compressor driven support frame (204) has an L-shaped structure.

4. The air compressor disassembly and assembly auxiliary device according to claim 1, characterized in that, The top of the bolt plate (207) is connected to the bolt groove (206) by a slot, and the end of the bolt plate (207) is connected to the prismatic limiting groove (208) by a slot. The bolt plate (207) fixes the driven rotating shaft (203) through the bolt groove (206).

5. The air compressor disassembly and assembly auxiliary device according to claim 1, characterized in that, The extrusion hydraulic pump (211) is welded to the base frame (1). The extrusion hydraulic pump (211) pushes the extrusion limiting frame (212) to move along the extrusion support frame (209) via the force plate frame (210). The extrusion limiting frame (212) cooperates with the compressor driven support frame (204).

6. The air compressor disassembly and assembly auxiliary device according to claim 1, characterized in that, The lighting lamp (3) is located at the center of the upper side of the base frame (1), and the lighting lamp (3) is an LED lamp.

7. The air compressor disassembly and assembly auxiliary device according to claim 1, characterized in that, A horizontal rotating shaft (4) is welded to the lower side of the base frame (1), and a mounting base plate (5) is welded to the lower side of the horizontal rotating shaft (4). The mounting base plate (5) and the base frame (1) form a rotating structure through the horizontal rotating shaft (4).

Images