Contact roller online oil scraping device

Abstract

The utility model provides a contact roller on-line oil scraping device, which belongs to the technical field of lithium battery diaphragm production auxiliary equipment and comprises a piece casting mechanism, a base, a contact roller rod rotatably mounted at the top of the base and a shaping roller rod hinged to the outer side of the base. The oil scraping mechanism comprises a mounting support fixedly mounted on the top of the base and a first rotating shaft rod rotationally mounted on the outer side of the mounting support. The pressure and speed adjustable function can be achieved through the compression roller rod, a certain speed difference is kept between the compression roller rod and the contact roller rod so that oil can be scraped, abrasion can be effectively reduced, the production line speed can be improved under the condition that the oil scraping effect is guaranteed, a certain gap is kept between the scraper and the contact roller rod, on one hand, abrasion cannot be generated, and the service life of the scraper is prolonged. Therefore, dust and other products are prevented from polluting the membrane; on the other hand, the scraper can effectively scrape a large oil film in advance, so that the working load of the compression roller rod is reduced, and the oil scraping effect is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary equipment for lithium battery separator production, specifically relating to an online oil scraping device for contact rollers. Background Technology

[0002] Currently, when producing lithium battery separators, many manufacturers use contact rollers and shaping rollers with independent temperature control to press the membrane together when the grade requirements are relatively high, in order to ensure the consistency of membrane thickness in the width direction. This is mainly achieved by high-temperature melt flowing out from the die lip and being cooled and formed into a membrane of a certain thickness by the contact rollers and shaping rollers that are pressed together. The shaping rollers are equipped with an oil removal device, and the contact rollers are equipped with a scraper oil removal device. As a result, after oil removal, the performance of the two sides of the membrane is significantly different, making it difficult to obtain separators with higher quality requirements.

[0003] Currently, the doctor blade is in contact with the contact roller. Since the doctor blade is stationary while the contact roller rotates, the rotation speed of the contact roller is limited in order to ensure the oil scraping effect, and the production speed cannot be increased. Secondly, when the doctor blade is in contact with the contact roller, the doctor blade is stationary while the contact roller rotates. Over time, the wear of the doctor blade will generate dust that will be carried into the film. Utility Model Content

[0004] The purpose of this invention is to provide an online oil scraping device for contact rollers, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An online oil scraping device for contact rollers includes,

[0007] A casting mechanism includes a base, a contact roller rod rotatably mounted on top of the base, and a shaping roller rod hinged to the outside of the base;

[0008] The oil scraping mechanism includes a mounting bracket fixedly installed on the top of the base, a first rotating shaft rotatably installed on the outside of the mounting bracket, a scraper rotatably installed on the end of the first rotating shaft, and a swing arm rotatably installed on the outside of the scraper.

[0009] And the pressure roller mechanism used in conjunction with the casting mechanism.

[0010] As a preferred embodiment of the present invention, the casting mechanism further includes a die head placed on top of the contact roller and the shaping roller, and a fixed seat fixedly installed on top of the base.

[0011] As a preferred embodiment of the present invention, the oil scraping mechanism further includes a second rotating shaft rotatably mounted on the outside of the swing arm, a locking seat rotatably mounted on the end of the second rotating shaft, and a handle fixedly mounted on the outside of the locking seat.

[0012] As a preferred embodiment of this utility model, the pressure roller mechanism includes a positioning plate fixedly installed on the top of the base, a support seat fixedly installed on the outside of the positioning plate, a cylinder hinged to the outside of the support seat, a movable arm rotatably installed at the end of the cylinder, and a connecting beam rotatably installed on the outside of the movable arm.

[0013] As a preferred embodiment of the present invention, the pressure roller mechanism further includes a rotating shaft rotatably mounted on the outside of the connecting crossbeam, a pressure roller rod fixedly mounted on the top of the rotating shaft, and a driving component disposed at the end of the pressure roller rod.

[0014] As a preferred embodiment of this utility model, the driving component includes a motor fixedly mounted on the outside of the positioning plate, an output shaft fixedly mounted on the output end of the motor, and a gear fixedly mounted on the outside of the output shaft.

[0015] In a preferred embodiment of this utility model, there are two cylinders, which are evenly distributed on both sides of the top of the positioning plate, and the gear meshes with the tooth groove at one end of the pressure roller rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: the pressure and speed can be adjusted by the pressure roller rod, and a certain speed difference is maintained with the contact roller rod to scrape oil, thereby effectively reducing wear. At the same time, while ensuring the oil scraping effect, the production line speed can be increased. Moreover, a certain gap is maintained between the scraper and the contact roller rod, which on the one hand, will not cause wear, thereby avoiding the generation of dust and other products that contaminate the film; on the other hand, the scraper can effectively remove larger oil films in advance, thereby reducing the workload of the pressure roller rod and improving the oil scraping effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial schematic diagram of the casting machine of this utility model;

[0020] Figure 3 This is a schematic diagram of the oil scraping mechanism of this utility model;

[0021] Figure 4This is a partial cross-sectional view of the oil scraping mechanism of this utility model;

[0022] Figure 5 This is a top view of the pressure roller mechanism structure of this utility model;

[0023] Figure 6 This is a side view of the pressure roller mechanism structure of this utility model.

[0024] In the diagram: 100, casting mechanism; 101, base; 102, contact roller; 103, shaping roller; 104, die head; 105, fixed seat; 200, oil scraping mechanism; 201, mounting support; 202, first rotating shaft; 203, scraper; 204, swing arm; 205, second rotating shaft; 206, locking seat; 207, handle; 300, pressure roller mechanism; 301, positioning plate; 302, support seat; 303, cylinder; 304, movable arm; 305, connecting beam; 306, rotating shaft; 307, pressure roller; 308, driving component; 308a, motor; 309b, output shaft; 310c, gear. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0028] Example

[0029] Reference Figures 1-6 This is an embodiment of the present invention, which provides an online oil scraping device for a contact roller, comprising:

[0030] The casting mechanism 100 includes a base 101, a contact roller 102 rotatably mounted on the top of the base 101, and a shaping roller 103 hinged to the outside of the base 101.

[0031] The oil scraping mechanism 200 includes a mounting bracket 201 fixedly mounted on the top of the base 101, a first rotating shaft 202 rotatably mounted on the outside of the mounting bracket 201, a scraper 203 rotatably mounted on the end of the first rotating shaft 202, and a swing arm 204 rotatably mounted on the outside of the scraper 203.

[0032] And a pressure roller mechanism 300 used in conjunction with the casting mechanism 100.

[0033] The casting mechanism 100 includes a base 101, a contact roller 102, a shaping roller 103, a die head 104, and a fixed seat 105. High-temperature melt flows out from the lip of the die head 104 and is cooled and formed into a diaphragm of a certain thickness by the contact roller 102 and the shaping roller 103 pressing against each other. At the same time, an oil scraping mechanism 200 and a pressure roller mechanism 300 are equipped to work together. Through reasonable structural design and coordination of various mechanisms, the diaphragm can be processed more evenly during the diaphragm production process, avoiding the problem of large differences in performance on both sides of the diaphragm caused by oil removal after extraction in traditional methods. This helps to obtain diaphragms with higher quality requirements.

[0034] Specifically, the casting mechanism 100 also includes a die head 104 placed on top of the contact roller 102 and the shaping roller 103, and a fixed seat 105 fixedly installed on top of the base 101.

[0035] The die head 104 is used to allow the high-temperature molten material to flow out from the lip, thereby realizing the casting operation.

[0036] Furthermore, the oil scraping mechanism 200 also includes a second rotating shaft 205 rotatably mounted on the outside of the swing arm 204, a locking seat 206 rotatably mounted on the end of the second rotating shaft 205, and a handle 207 fixedly mounted on the outside of the locking seat 206.

[0037] The adjustable nature of the scraper 203 allows for more efficient contact with the contact roller 102, reducing dust generation caused by wear and tear from prolonged use. Furthermore, unlike traditional stationary scrapers, this adjustable design allows the scraper 203 to better adapt to the rotation of the contact roller 102, eliminating restrictions on its speed and increasing production speed. For example, in actual production, the contact roller 102 can operate at a higher speed while the scraper 203 effectively scrapes oil, significantly improving the production efficiency of lithium battery separators.

[0038] Preferably, the pressure roller mechanism 300 includes a positioning plate 301 fixedly mounted on the top of the base 101, a support seat 302 fixedly mounted on the outside of the positioning plate 301, a cylinder 303 hinged to the outside of the support seat 302, a movable arm 304 rotatably mounted on the end of the cylinder 303, and a connecting beam 305 rotatably mounted on the outside of the movable arm 304. The pressure roller mechanism 300 also includes a rotating shaft 306 rotatably mounted on the outside of the connecting beam 305, a pressure roller rod 307 fixedly mounted on the top of the rotating shaft 306, and a driving member 308 disposed at the end of the pressure roller rod 307.

[0039] The stable operation of the pressure roller mechanism 300 and its effective handling of the diaphragm further reduce the risk of dust entering the diaphragm and improve the quality of the diaphragm. The cylinder 303, movable arm 304 and other structures can ensure that the pressure roller 307 applies stable pressure to the diaphragm, making the diaphragm more stable during the production process and reducing the possibility of dust entering the diaphragm due to vibration and other reasons.

[0040] Furthermore, the drive component 308 includes a motor 308a fixedly installed on the outside of the positioning plate 301, an output shaft 308b fixedly installed on the output end of the motor 308a, and a gear 308c fixedly installed on the outside of the output shaft 308b. There are two cylinders 303, which are evenly distributed on both sides of the top of the positioning plate 301. The gear 308c meshes with the tooth groove at one end of the pressure roller rod 307.

[0041] Among them, the motor 308a, output shaft 308b and gear 308c in the drive component 308 work together to make the pressure roller rod 307 work, thereby making reasonable adjustments to the position of the pressure roller rod 307.

[0042] In use, during the production of lithium battery separators, high-temperature melt flows out from the lip of the die head 104 of the casting mechanism 100, and is pressed and cooled by the rotating contact roller 102 and the shaping roller 103 to form a film of a certain thickness.

[0043] In the oil scraping mechanism 200, the first rotating shaft 202 on the mounting support 201 drives the scraper 203, and through the cooperation of the swing arm 204, the second rotating shaft 205, the locking seat 206 and the handle 207, flexible adjustment is achieved to scrape oil from the contact roller 102;

[0044] Meanwhile, in the pressure roller mechanism 300, the cylinder 303 on the outside of the support seat 302 on the positioning plate 301 pushes the movable arm 304, the movable arm 304 drives the connecting beam 305, and the connecting beam 305 causes the pressure roller rod 307 to process the film through the rotating shaft 306. The motor 308a in the driving component 308 drives the pressure roller rod 307 to rotate through the output shaft 308b and the gear 308c. All mechanisms work together to complete the film production and oil scraping process.

[0045] In summary, the contact roller 102 and the shaping roller 103 in the casting mechanism 100 work together with the die head 104 to achieve the cooling and forming of the diaphragm; the scraper 203 in the oil scraping mechanism 200 is multi-dimensionally adjustable through the first rotating shaft 202, the swing arm 204, the second rotating shaft 205, etc., avoiding limiting the rotation speed of the contact roller 102, increasing the production speed, and reducing dust generated by scraper wear; the pressure roller mechanism 300 ensures the stable operation of the pressure roller 307 through the cylinder 303, the movable arm 304, the connecting beam 305, etc., and the motor 308a, the output shaft 308b, and the gear 308c in the drive component 308 work together to make the pressure roller 307 work, further reducing the risk of dust being introduced into the diaphragm, improving the overall diaphragm quality, and helping to obtain diaphragms with higher quality requirements.

[0046] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0047] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0048] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0049] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An online oil scraping device for contact rollers, characterized in that: include, The casting mechanism (100) includes a base (101), a contact roller (102) rotatably mounted on the top of the base (101), and a shaping roller (103) hinged to the outside of the base (101). The oil scraping mechanism (200) includes a mounting bracket (201) fixedly mounted on the top of the base (101), a first rotating shaft (202) rotatably mounted on the outside of the mounting bracket (201), a scraper (203) rotatably mounted on the end of the first rotating shaft (202), and a swing arm (204) rotatably mounted on the outside of the scraper (203). And a pressure roller mechanism (300) used in conjunction with the casting mechanism (100).

2. The online oil scraping device for a contact roller according to claim 1, characterized in that: The casting mechanism (100) also includes a die head (104) placed on top of the contact roller (102) and the shaping roller (103), and a fixing seat (105) fixedly installed on top of the base (101).

3. The online oil scraping device for a contact roller according to claim 2, characterized in that: The oil scraping mechanism (200) further includes a second rotating shaft (205) rotatably mounted on the outside of the swing arm (204), a locking seat (206) rotatably mounted on the end of the second rotating shaft (205), and a handle (207) fixedly mounted on the outside of the locking seat (206).

4. The online oil scraping device for a contact roller according to claim 3, characterized in that: The pressure roller mechanism (300) includes a positioning plate (301) fixedly installed on the top of the base (101), a support seat (302) fixedly installed on the outside of the positioning plate (301), a cylinder (303) hinged to the outside of the support seat (302), a movable arm (304) rotatably installed at the end of the cylinder (303), and a connecting beam (305) rotatably installed on the outside of the movable arm (304).

5. The online oil scraping device for a contact roller according to claim 4, characterized in that: The pressure roller mechanism (300) further includes a rotating shaft (306) rotatably mounted on the outside of the connecting beam (305), a pressure roller rod (307) fixedly mounted on the top of the rotating shaft (306), and a driving member (308) disposed at the end of the pressure roller rod (307).

6. The online oil scraping device for a contact roller according to claim 5, characterized in that: The drive unit (308) includes a motor (308a) fixedly mounted on the outside of the positioning plate (301), an output shaft (308b) fixedly mounted on the output end of the motor (308a), and a gear (308c) fixedly mounted on the outside of the output shaft (308b).

7. The online oil scraping device for a contact roller according to claim 6, characterized in that: There are two cylinders (303), which are evenly distributed on both sides of the top of the positioning plate (301). The gear (308c) meshes with the tooth groove at one end of the pressure roller rod (307).

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