Conductive sponge assembling device

By introducing a cleaning and horizontal reciprocating mechanism into the conductive sponge assembly device, the problems of low efficiency and dust pollution caused by manual feeding have been solved, realizing automated feeding and cleaning, and improving production efficiency and equipment cleanliness.

CN224224566UActive Publication Date: 2026-05-12DAYI ELECTRONIC SICENCE & TECH DONGGUAN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DAYI ELECTRONIC SICENCE & TECH DONGGUAN CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing conductive sponge assembly devices require manual intervention during the feeding process, resulting in low production efficiency and a lack of cleaning functions that lead to dust contamination of the equipment.

Method used

设计了一种包含清洁机构和水平往复机构的导电海绵装配装置,利用液压缸驱动毛刷清洁海绵表面灰尘,并通过吸附机构实现海绵的自动上料和装配。

Benefits of technology

实现了自动化上料,减少人工干预,提高了生产效率,并通过清洁功能确保设备清洁,避免灰尘污染。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of conductive sponge assembling, and discloses a conductive sponge assembling device which comprises a vertical plate, a sliding groove is formed in the inner wall of the vertical plate, a first supporting plate is connected to the inner wall of the sliding groove in a sliding mode, a first hydraulic cylinder is fixedly connected to the inner wall of the first supporting plate, and a guide pipe is fixedly connected to the driving end of the first hydraulic cylinder. The bottom of the first hydraulic cylinder is fixedly connected with a telescopic rod, the outer portion of the telescopic rod is fixedly connected with a second supporting plate, the bottom of the second supporting plate is fixedly connected with a spring, the bottom of the spring is fixedly connected with a first gasket, the bottom of the first gasket is fixedly connected with a second gasket, and the bottom of the second gasket is fixedly connected with a pressure bearing plate. The bottom of the bearing plate is fixedly connected with a suction disc, a cleaning mechanism is fixed to the front end of the vertical plate, a horizontal reciprocating mechanism is arranged at the rear end of the vertical plate, the cleaning mechanism comprises a second hydraulic cylinder, and the outer portion of the second hydraulic cylinder is fixedly connected to the inner wall of the vertical plate.
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Description

Technical Field

[0001] This utility model relates to the field of conductive sponge assembly, and in particular to a conductive sponge assembly device. Background Technology

[0002] A conductive sponge assembly device refers to a complete device that combines conductive sponges with other components through a series of assembly processes to meet usage requirements. The production process of a conductive sponge assembly device requires specialized assembly tools and techniques, primarily used to tightly bond conductive sponges with electrical connectors, support structures, or housings and other components. Through precise assembly procedures, the conductive sponge achieves effective electrical conductivity and mechanical support in electronic products, and is widely used in devices such as batteries, capacitors, and electronic screens.

[0003] The conductive sponge assembly device mainly consists of an assembly platform, a clamping system, a pressing device, and a control system. The assembly platform provides a stable support structure, ensuring accurate alignment of components during assembly. The clamping system uses different types of clamps to hold the conductive sponge and related components in place, preventing positional deviations during assembly. The pressing device uses pressure to firmly assemble the components, while the control system ensures the entire assembly process is efficient and meets technical requirements through precise control.

[0004] Existing conductive sponge assembly devices often require manual feeding, which prolongs equipment downtime and reduces the overall efficiency of the production line. Furthermore, traditional assembly devices lack cleaning functions, and dust on the conductive sponge can lead to unpredictable problems for the equipment using it. Therefore, a conductive sponge assembly device is proposed to solve these problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a conductive sponge assembly device, which aims to improve the problems in the prior art where manual feeding during material feeding affects production efficiency and the lack of a cleaning function causes unpredictable problems when using equipment with dusty conductive sponges.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A conductive sponge assembly device includes a vertical plate, an inner wall of which has a groove. A support plate is slidably connected to the inner wall of the groove. A hydraulic cylinder is fixedly connected to the inner wall of the support plate. A guide tube is fixedly connected to the inner wall of the drive end of the hydraulic cylinder. A telescopic rod is fixedly connected to the bottom of the hydraulic cylinder. A support plate is fixedly connected to the outside of the telescopic rod. A spring is fixedly connected to the bottom of the support plate. A gasket is fixedly connected to the bottom of the spring. A gasket is fixedly connected to the bottom of the gasket. A pressure plate is fixedly connected to the bottom of the pressure plate. A suction plate is fixedly connected to the bottom of the pressure plate. A cleaning mechanism is fixed to the front end of the vertical plate. A horizontal reciprocating mechanism is provided at the rear end of the vertical plate.

[0008] As a further description of the above technical solution:

[0009] The cleaning mechanism includes a second hydraulic cylinder, which is externally fixedly connected to the inner wall of the vertical plate. A locking block is fixedly connected to the drive end of the second hydraulic cylinder, and a nut is fixedly connected to the inner wall of the locking block. A brush is fixedly connected to the bottom of the nut.

[0010] As a further description of the above technical solution:

[0011] The horizontal reciprocating mechanism includes a support column, the support column is fixedly connected to the inner wall of the support plate, a limiting block is fixedly connected to the support column, and a rotating rod is rotatably connected to the support column.

[0012] As a further description of the above technical solution:

[0013] A rotating column is fixedly connected to the inner wall of the upright plate, a motor is fixedly connected to one end of the rotating column, and a turntable is rotatably connected to the outside of the rotating column.

[0014] As a further description of the above technical solution:

[0015] The bottom of the upright plate is fixedly connected to a base, and two conveyor belts are slidably connected to the top two sides of the base. Multiple feeding grooves are opened on the inner wall of the conveyor belts, and multiple installation platforms are fixedly connected to the top of the conveyor belts.

[0016] As a further description of the above technical solution:

[0017] An air plug is fixedly connected to the top of the conduit, a hose is fixedly connected to one side of the air plug, and an air pump is fixedly connected to one end of the hose.

[0018] As a further description of the above technical solution:

[0019] The bottom of the base is fixedly connected to multiple support blocks, the top of the base is fixedly connected to a control console, and one side of the control console is fixedly connected to the front end of the upright plate.

[0020] As a further description of the above technical solution:

[0021] An air pump is fixedly connected to one side of the upright plate, and the diameter of the spring is larger than the diameter of the telescopic rod.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, a cleaning mechanism is added. By starting the second hydraulic cylinder, the second hydraulic cylinder will drive the locking block to move. The locking block will fix the nut and make the nut and brush stably connected. The nut is used to facilitate the replacement of the new brush. The movement of the locking block will drive the brush to move back and forth, thereby achieving the purpose of cleaning the dust on the surface of the conductive sponge.

[0024] 2. In this utility model, a horizontal reciprocating mechanism is installed at the rear of the upright plate. The starting motor drives the rotating column to rotate, the rotation of the rotating column drives the turntable to rotate, the rotation of the turntable drives the rotating rod to rotate, and the rotation of the rotating rod drives the adsorption mechanism to move horizontally. After the cleaning mechanism completes the cleaning task, the adsorption mechanism adsorbs the conductive sponge on the conveyor belt. The horizontal reciprocating mechanism is started, and the adsorption mechanism with the adsorbed sponge is moved to the position of the installation platform. Finally, the automatic feeding and assembly of conductive sponge is realized, which reduces labor costs and improves assembly efficiency. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a conductive sponge assembly device proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the horizontal reciprocating structure of a conductive sponge assembly device proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the adsorption structure of a conductive sponge assembly device proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the cleaning structure of a conductive sponge assembly device proposed in this utility model;

[0029] Legend:

[0030] 1. Vertical plate; 2. Support plate one; 3. Conduit; 4. Air plug; 5. Hydraulic cylinder one; 6. Telescopic rod; 7. Support plate two; 8. Spring; 9. Gasket one; 10. Gasket two; 11. Pressure plate; 12. Suction plate; 13. Hoist; 14. Air pump; 15. Support column; 16. Rotating rod; 17. Limiting block; 18. Rotating column; 19. Turntable; 20. Hydraulic cylinder two; 21. Clamping block; 22. Nut; 23. Brush; 24. Conveyor belt; 25. Feed chute; 26. Base; 27. Mounting platform; 28. Control console; 29. ​​Motor; 30. Support block; 31. Slide. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 2 This utility model provides an embodiment of a conductive sponge assembly device, comprising a vertical plate 1, a groove 31 formed on the inner wall of the vertical plate 1, a support plate 2 slidably connected to the inner wall of the groove 31, the support plate 2 being movable within the groove 31, a hydraulic cylinder 5 fixedly connected to the inner wall of the support plate 2, the hydraulic cylinder 5 being kept stable by the support of the support plate 2, a guide tube 3 fixedly connected to the inner wall of the drive end of the hydraulic cylinder 5, and a telescopic rod 6 fixedly connected to the bottom of the hydraulic cylinder 5, the movement of the hydraulic cylinder 5 driving the movement of the telescopic rod 6. The telescopic rod 6 is externally fixedly connected to a support plate 2 7. The support plate 2 7 can keep the telescopic rod 6 stable. The bottom of the support plate 2 7 is fixedly connected to a spring 8. The elastic deformation of the spring 8 can prevent the telescopic rod 6 from getting stuck. The bottom of the spring 8 is fixedly connected to a gasket 1 9. The bottom of the gasket 1 9 is fixedly connected to a gasket 2 10. The bottom of the gasket 2 10 is fixedly connected to a pressure plate 11. The bottom of the pressure plate 11 is fixedly connected to a suction plate 12. The front end of the upright plate 1 is fixedly connected to a cleaning mechanism. The rear end of the upright plate 1 is provided with a horizontal reciprocating mechanism.

[0033] The cleaning mechanism includes a hydraulic cylinder 20, which is externally fixed to the inner wall of the upright plate 1. The upright plate 1 keeps the hydraulic cylinder 20 stable. A locking block 21 is fixedly connected to the drive end of the hydraulic cylinder 20. A nut 22 is fixedly connected to the inner wall of the locking block 21. A brush 23 is fixedly connected to the bottom of the nut 22. The brush 23 can be replaced by using the nut 22.

[0034] Reference Figures 2 to 3The horizontal reciprocating mechanism includes a support column 15, which is externally fixedly connected to the inner wall of a support plate 2. The support plate 2 stabilizes the support column 15. A limiting block 17 is externally fixedly connected to the support column 15 to prevent it from falling off. A rotating rod 16 is rotatably connected to the support column 15, and the movement of the rotating rod 16 drives the support column 15 to move. A rotating column 18 is fixedly connected to the inner wall of a vertical plate 1, which stabilizes the rotating column 18. One end of the 8 is fixedly connected to a motor 29. Starting the motor 29 can drive the rotating column 18 to rotate. The outside of the rotating column 18 is rotatably connected to a turntable 19. By rotating the rotating column 18, the turntable 19 can be rotated. The bottom of the upright plate 1 is fixedly connected to a base 26. The upright plate 1 can keep the base 26 stable. Two conveyor belts 24 are slidably connected to the top two sides of the base 26 respectively. Multiple feeding grooves 25 are opened on the inner wall of the conveyor belt 24. Multiple installation platforms 27 are fixedly connected to the top of the conveyor belt 24.

[0035] An air plug 4 is fixedly connected to the top of the conduit 3, which blocks the conduit 3. A hose 13 is fixedly connected to one side of the air plug 4, and an air pump 14 is fixedly connected to one end of the hose 13. Multiple support blocks 30 are fixedly connected to the bottom of the base 26, which support the entire device. A control console 28 is fixedly connected to the top of the base 26. One side of the control console 28 is fixedly connected to the front end of the upright plate 1. An air pump 14 is fixedly connected to one side of the upright plate 1. The diameter of the spring 8 is larger than the diameter of the telescopic rod 6.

[0036] Working principle: When the equipment is needed, the conveyor belt 24 is started, which moves the conductive sponge. At the same time, the hydraulic cylinder 20 is started, which moves the clamping block 21. The movement of the clamping block 21 then moves the brush 23. After the dust is cleaned, the hydraulic cylinder 5 is started, which moves the telescopic rod 6. The movement of the telescopic rod 6 causes the spring 8 to deform elastically. The elastic deformation of the spring 8 causes the suction plate 12 to move downward. The suction plate 12 moves downward and contacts the feeding trough 25. Then, the air pump 14 is started, which extracts air and creates a negative pressure between the suction plate 12 and the feeding trough 25, ultimately achieving the purpose of adsorbing the conductive sponge.

[0037] After the conductive sponge is adsorbed, for the horizontal reciprocating mechanism, the motor 29 is started, which drives the rotating column 18 to rotate. The rotation of the rotating column 18 drives the turntable 19 to rotate, which in turn drives the rotating rod 16 to move horizontally. The rotating rod 16 moves above the mounting platform 27. Similarly, the hydraulic cylinder 5 is started, and the movement of the hydraulic cylinder 5 drives the telescopic rod 6 to move. The movement of the telescopic rod 6 causes the spring 8 to undergo elastic deformation. The elastic deformation of the spring 8 causes the suction plate 12 to move downward and contact the mounting platform 27. The air pump 14 is started to return the gas to the conduit 3, causing the conductive sponge to fall off the suction plate 12, thus completing the assembly of the conductive sponge.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A conductive sponge assembly device, comprising a vertical plate (1), characterized in that: The inner wall of the upright plate (1) is provided with a sliding groove (31). The inner wall of the sliding groove (31) is slidably connected to a support plate (2). The inner wall of the support plate (2) is fixedly connected to a hydraulic cylinder (5). The drive end of the hydraulic cylinder (5) is fixedly connected to a conduit (3). The bottom of the hydraulic cylinder (5) is fixedly connected to a telescopic rod (6). The outside of the telescopic rod (6) is fixedly connected to a support plate (7). The bottom of the support plate (7) is fixedly connected to a spring (8). The bottom of the spring (8) is fixedly connected to a gasket (9). The bottom of the gasket (9) is fixedly connected to a gasket (10). The bottom of the gasket (10) is fixedly connected to a pressure plate (11). The bottom of the pressure plate (11) is fixedly connected to a suction plate (12). The front end of the upright plate (1) is fixedly connected to a cleaning mechanism. The rear end of the upright plate (1) is provided with a horizontal reciprocating mechanism.

2. The conductive sponge assembly device according to claim 1, characterized in that: The cleaning mechanism includes a second hydraulic cylinder (20), which is externally fixedly connected to the inner wall of the vertical plate (1). A locking block (21) is fixedly connected to the driving end of the second hydraulic cylinder (20), and a nut (22) is fixedly connected to the inner wall of the locking block (21). A brush (23) is fixedly connected to the bottom of the nut (22).

3. The conductive sponge assembly device according to claim 1, characterized in that: The horizontal reciprocating mechanism includes a support column (15), which is fixedly connected to the inner wall of the support plate (2) on the outside. A limiting block (17) is fixedly connected to the outside of the support column (15), and a rotating rod (16) is rotatably connected to the outside of the support column (15).

4. The conductive sponge assembly device according to claim 1, characterized in that: A rotating column (18) is fixedly connected to the inner wall of the upright plate (1), a motor (29) is fixedly connected to one end of the rotating column (18), and a turntable (19) is rotatably connected to the outside of the rotating column (18).

5. The conductive sponge assembly device according to claim 1, characterized in that: The bottom of the upright plate (1) is fixedly connected to a base (26), and two conveyor belts (24) are slidably connected to the top two sides of the base (26). Multiple feeding troughs (25) are opened on the inner wall of the conveyor belts (24), and multiple installation platforms (27) are fixedly connected to the top of the conveyor belts (24).

6. The conductive sponge assembly device according to claim 1, characterized in that: An air plug (4) is fixedly connected to the top of the conduit (3), a hose (13) is fixedly connected to one side of the air plug (4), and an air pump (14) is fixedly connected to one end of the hose (13).

7. The conductive sponge assembly device according to claim 5, characterized in that: The bottom of the base (26) is fixedly connected to a plurality of support blocks (30), and the top of the base (26) is fixedly connected to a control console (28). One side of the control console (28) is fixedly connected to the front end of the upright plate (1).

8. The conductive sponge assembly device according to claim 1, characterized in that: An air pump (14) is fixedly connected to one side of the upright plate (1), and the diameter of the spring (8) is larger than the diameter of the telescopic rod (6).