Chip capacitor discharging mechanism based on thick rubber plate

By designing a chip capacitor unloading mechanism based on a thick adhesive plate, the problem of small material box capacity in the existing technology was solved, realizing automatic loading of empty material boxes and automatic unloading of full material boxes, thus improving production efficiency.

CN224226135UActive Publication Date: 2026-05-12ZHAOQING YINGTUO AUTOMATION EQUIP TECH CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHAOQING YINGTUO AUTOMATION EQUIP TECH CO LTD
Filing Date
2025-05-16
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

In the existing technology, the unloading mechanism for thick rubber sheets has a small material box capacity, which cannot support long-term automatic large-capacity unloading, resulting in frequent manual operation and affecting production efficiency.

Method used

A chip capacitor unloading mechanism based on a thick adhesive plate was designed, including an unloading conveyor, a needle bed unloading device, a loading conveyor, a full material conveyor, an empty material box storage rack, a full material box storage rack, and a material box moving device, which realizes automatic loading of empty material boxes and automatic unloading of full material boxes.

Benefits of technology

This enables continuous unloading of surface mount capacitors without shutdown and with large capacities, reducing manual operation and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chip capacitor unloading mechanism based on a thick rubber plate. The chip capacitor unloading mechanism comprises an unloading conveying device, a needle bed unloading device, a loading conveying device, a full material conveying device, an empty material box storage rack, a full material box storage rack and a material box moving device, the unloading conveying device comprises an unloading conveying frame and an unloading platform, and the unloading platform is horizontally and movably mounted at the top of the unloading conveying frame; a discharging opening is formed in the bottom of the discharging platform, a discharging notch is formed in the middle of the discharging conveying frame, and the discharging opening is matched with the discharging notch. According to the discharging mechanism of the scheme, the empty material boxes can be transferred on the empty material box storage frame, the material carrying conveying device, the full material conveying device and the full material box storage frame in sequence, so that the discharging mechanism of the scheme can achieve automatic feeding of the empty material boxes and automatic discharging of the full material boxes full of chip capacitors; therefore, the technical defects that in the prior art, a single-material-box discharging mode is small in material box capacity, and long-time automatic large-capacity discharging cannot be supported are overcome.
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Description

Technical Field

[0001] This utility model relates to the technical field of chip capacitor production equipment, and in particular to a chip capacitor unloading mechanism based on a thick adhesive plate. Background Technology

[0002] Currently, fully automated end-sealing machines / production lines for surface mount capacitors typically use a stencil as the carrier for transferring the capacitors. Specifically, as detailed in Chinese Utility Model Patent CN218849426U, the end-sealing process involves first applying an adhesive film to one side of the stencil to seal one end of the mesh. After the film is smoothly adhered, the surface mount capacitors are inserted into the mesh, and the adhesive film adheres hundreds of miniature capacitors to the stencil, preventing them from falling off. Then, the other end of the capacitors without adhesive film is dipped in resin for end-sealing. During this insertion process, the ends of the surface mount capacitors are aligned by the adhesive film. However, due to potential manufacturing tolerances (such as varying lengths) in the surface mount capacitors themselves, the ends to be sealed within the same stencil are difficult to align perfectly after insertion, resulting in poor consistency in the resin dipping process and significantly affecting the end-sealing quality.

[0003] Therefore, to ensure the sealing quality of surface mount capacitors, some manufacturers have begun to use thick plastic plates instead of stencils as the transport carrier for surface mount capacitors. The thick plastic plate is a carrier that fixes the surface mount capacitor using silicone clamps. Therefore, to successfully implant the surface mount capacitor into the holes of the thick plastic plate, a guide plate needs to be placed on top of the thick plastic plate. First, the surface mount capacitor is implanted into the guide hole of the guide plate by vibration. Then, a bed of needles presses the surface mount capacitor located in the guide plate into the hole of the thick plastic plate, thus completing the implantation process of the surface mount capacitor into the thick plastic plate.

[0004] In the end-capsulation process of surface mount capacitor manufacturing, after the end-capsulation of the surface mount capacitors on the end-capsulation carrier board is completed, they need to be unloaded into a receiving box. In common production, only one receiving box is installed on the unloading machine. With this type of unloading machine, the receiving box can only be picked up and put in manually, and only one box can be replaced at a time, which may require 10-30 replacements. This single-box unloading method has the disadvantages of small box capacity, which cannot support long-term automatic large-capacity unloading. After a certain number of boxes are received, the machine needs to be stopped for processing. The full box needs to be removed manually and replaced with a new box before production can continue. This results in frequent manual operations, which are time-consuming and labor-intensive, seriously affecting the overall line efficiency and leading to low production efficiency. Utility Model Content

[0005] The purpose of this invention is to propose a chip capacitor unloading mechanism based on a thick adhesive plate, which can achieve continuous unloading of chip capacitors with large capacity without stopping the machine, thereby overcoming the shortcomings of the prior art.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A chip capacitor unloading mechanism based on a thick adhesive plate includes an unloading conveying device, a needle bed unloading device, a loading conveying device, a full material conveying device, an empty material box storage rack, a full material box storage rack, and a material box moving device.

[0008] The unloading conveying device includes an unloading conveying frame and an unloading platform. The unloading platform is horizontally movably installed on the top of the unloading conveying frame and is used to hold the thick rubber sheet to be unloaded. The bottom of the unloading platform is provided with a discharge port, and the middle of the unloading conveying frame is provided with a discharge notch. The discharge port and the discharge notch are matched with each other.

[0009] The needle bed unloading device is mounted above the unloading conveyor frame, and the material conveying device is located below the unloading conveyor frame. The needle bed unloading device, the material discharge notch, and the unloading end of the material conveying device are arranged sequentially from top to bottom. The needle bed unloading device moves up and down relative to the unloading conveyor frame and is used to press the patch capacitors away from the thick adhesive plate.

[0010] The material conveying device and the full material conveying device are arranged side by side, and the empty material box storage rack, the tray changing end of the material conveying device and the loading end of the full material conveying device are sequentially arranged within the transfer range of the material box moving device. The unloading end of the full material conveying device is connected to the full material box storage rack.

[0011] The empty material box storage rack is used to store multiple stacked material boxes. The material conveying device and the full material conveying device are both used to convey material boxes. The full material conveying device is also used to convey material boxes to the full material box storage rack. The material box moving device is used to transfer material boxes.

[0012] Preferably, the unloading conveying device further includes a limiting frame, which is installed in the middle of the unloading conveying frame, and the unloading notch is provided in the middle of the limiting frame;

[0013] The material conveying device includes a material conveying frame, a material carrying platform, and a material box lifting seat. The material carrying platform is horizontally movably installed on the top of the material conveying frame and is used to hold the material box. The material box lifting seat is vertically movably installed on the unloading end of the material conveying frame and is located directly below the unloading notch.

[0014] The material box lifting seat is used to lift the material box and make the material box abut against the limiting frame.

[0015] Preferably, the full material conveying device includes a full material conveying frame and a material unloading pusher;

[0016] The top two sides of the full material conveying frame are provided with multiple rotating conveying wheels, and the rotation axis of the conveying wheels is perpendicular to the conveying direction of the full material conveying device.

[0017] The material feeding pusher is horizontally movable and installed on the top of the full material conveyor frame, and the material feeding pusher is located near the feeding end of the full material conveyor frame. The material feeding pusher is used to push the full material box to the full material box storage rack.

[0018] Preferably, the material box moving device includes a moving crossbeam, an empty material box loading gripper, and a full material box unloading gripper;

[0019] The movable crossbeam is installed above the material conveying device and the full material conveying device, and the extension direction of the movable crossbeam is perpendicular to the conveying direction of the material conveying device.

[0020] The empty material box loading claw and the full material box unloading claw can both be horizontally mounted on the moving crossbeam, and the empty material box loading claw and the full material box unloading claw can both move up and down relative to the moving crossbeam;

[0021] The empty material box loading gripper is used to transfer the material box located in the empty material box storage rack to the changing plate end of the material conveying device, and the full material box unloading gripper is used to transfer the material box located in the changing plate end of the material conveying device to the loading end of the full material conveying device.

[0022] Preferably, the empty material box loading claw and the full material box unloading claw move synchronously, and the empty material box storage rack 85 moves up and down relative to the moving crossbeam.

[0023] Preferably, the interior of the full material box storage rack is provided with multiple storage positions along the vertical direction, and the full material box storage rack can move up and down relative to the full material conveyor rack.

[0024] Preferably, multiple full-load storage racks are provided, and the multiple full-load storage racks are arranged side by side;

[0025] The full-material storage rack can move horizontally relative to the full-material conveyor rack, and the direction of movement of the full-material storage rack is perpendicular to the extension direction of the full-material conveyor rack.

[0026] Preferably, the needle bed unloading device includes a needle bed unloading seat and an unloading plate. The unloading plate is installed below the needle bed unloading seat by means of a spring. Multiple pressure needles are protruding from the lower surface of the needle bed unloading seat. Multiple through holes are opened on the surface of the unloading plate, and one pressure needle corresponds to one through hole. The through holes are used for the pressure needles to pass through the unloading plate.

[0027] The technical solution provided by this utility model can include the following beneficial effects:

[0028] In the unloading mechanism of this solution, empty boxes can be transferred sequentially through an empty box storage rack, a loading conveyor, a full conveyor, and a full box storage rack. This enables the unloading mechanism of this solution to automatically load empty boxes and automatically unload full boxes filled with surface mount capacitors, thereby overcoming the technical defects of the existing single-box unloading method, which has a small box capacity and cannot support long-term automatic large-capacity unloading. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of a chip capacitor unloading mechanism based on a thick adhesive plate according to this utility model.

[0030] Figure 2 This is a partial structural schematic diagram of a chip capacitor unloading mechanism based on a thick adhesive plate according to this utility model.

[0031] Figure 3 This is a partial structural schematic diagram of a chip capacitor unloading mechanism based on a thick adhesive plate according to this utility model.

[0032] Figure 4 This is a partial structural schematic diagram of a chip capacitor unloading mechanism based on a thick adhesive plate according to this utility model.

[0033] Figure 5 This is a partial structural schematic diagram of a chip capacitor unloading mechanism based on a thick adhesive plate according to this utility model.

[0034] in:

[0035] Material unloading conveying device 81, material unloading conveying frame 811, material unloading notch 8111, material unloading platform 812, material unloading port 8121, limiting frame 813, needle bed unloading device 82, needle bed unloading seat 821, unloading plate 822, material loading conveying device 83, material loading conveying frame 831, material loading platform 832, material box lifting seat 833, full material conveying device 84, full material conveying frame 841, conveying wheel 8411, material unloading push block 842, empty material box storage rack 85, full material box storage rack 86, material box moving device 87, moving crossbeam 871, empty material box loading gripper 872, full material box unloading gripper 873;

[0036] Material box 95. Detailed Implementation

[0037] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0038] This technical solution provides a chip capacitor unloading mechanism based on a thick adhesive plate, including an unloading conveying device 81, a needle bed unloading device 82, a loading conveying device 83, a full material conveying device 84, an empty material box storage rack 85, a full material box storage rack 86, and a material box moving device 87.

[0039] The unloading conveying device 81 includes an unloading conveying frame 811 and an unloading platform 812. The unloading platform 812 is horizontally movably installed on the top of the unloading conveying frame 811 and is used to hold the thick rubber sheet to be unloaded. The bottom of the unloading platform 812 is provided with a discharge port 8121, and the middle of the unloading conveying frame 811 is provided with a discharge notch 8111. The discharge port 8121 and the discharge notch 8111 are matched with each other.

[0040] The needle bed unloading device 82 is mounted above the unloading conveyor frame 811, and the material conveying device 83 is located below the unloading conveyor frame 811. The unloading ends of the needle bed unloading device 82, the unloading notch 8111, and the material conveying device 83 are arranged sequentially from top to bottom. The needle bed unloading device 82 can move up and down relative to the unloading conveyor frame 811, and the needle bed unloading device 82 is used to press the patch capacitors away from the thick adhesive plate.

[0041] The material conveying device 83 and the full material conveying device 84 are arranged side by side, and the empty material box storage rack 85, the plate changing end of the material conveying device 83 and the loading end of the full material conveying device 84 are sequentially arranged within the transfer range of the material box moving device 87. The unloading end of the full material conveying device 84 is connected to the full material box storage rack 86.

[0042] The empty material box storage rack 85 is used to store multiple stacked material boxes 95. The material conveying device 83 and the full material conveying device 84 are both used to convey the material boxes 95. The full material conveying device 84 is also used to convey the material boxes 95 to the full material box storage rack 86. The material box moving device 87 is used to transfer the material boxes 95.

[0043] In the end-capsulation process of surface mount capacitor manufacturing, after the end-capsulation of the surface mount capacitors on the end-capsulation carrier board is completed, they need to be unloaded into a receiving box. In common production, only one receiving box is installed on the unloading machine. With this type of unloading machine, the receiving box can only be picked up and put in manually, and only one box can be replaced at a time, which may require 10-30 replacements. This single-box unloading method has the disadvantages of small box capacity, which cannot support long-term automatic large-capacity unloading. After a certain number of boxes are received, the machine needs to be stopped for processing. The full box needs to be removed manually and replaced with a new box before production can continue. This results in frequent manual operations, which are time-consuming and labor-intensive, seriously affecting the overall line efficiency and leading to low production efficiency.

[0044] Therefore, in order to achieve continuous unloading of surface mount capacitors with large capacitance without shutdown, this technical solution proposes an unloading mechanism, such as... Figure 1-5 As shown, the device includes an unloading conveyor 81, a needle bed unloading device 82, a loading conveyor 83, a full material conveyor 84, an empty material box storage rack 85, a full material box storage rack 86, and a material box moving device 87. The empty material boxes 95 can be transferred sequentially between the empty material box storage rack 85, the loading conveyor 83, the full material conveyor 84, and the full material box storage rack 86. This allows the unloading mechanism of this solution to automatically load empty material boxes and automatically unload full material boxes filled with chip capacitors. This overcomes the technical defects of the existing single material box unloading method, which has a small material box capacity and cannot support long-term automatic large-capacity unloading.

[0045] Specifically, the unloading process of the unloading mechanism in this solution includes the following steps:

[0046] (1) The thick plastic plate to be unloaded (not shown in the figure) is rotated from the previous process to the top of the unloading platform 812, and at this time the end of the chip capacitor embedded in the thick plastic plate protrudes from its lower surface, and the unloading port 8121 is used to avoid the chip capacitor.

[0047] (2) The thick rubber sheet to be unloaded is moved to the underside of the needle bed unloading device 82 using the unloading platform 812; at the same time, the empty material box 95 is moved from the empty material box storage rack 85 to the changing end of the material conveying device 83 using the material box moving device 87, and the empty material box is conveyed to its unloading end by the material conveying device 83.

[0048] (3) The needle bed unloading device 82 moves downward relative to the unloading conveyor frame 811 and presses the chip capacitor away from the thick rubber plate. The unloaded chip capacitor passes through the unloading notch 8111 and falls into the empty material box at the unloading end of the loading conveyor device 83.

[0049] (4) After the empty material box at the unloading end of the above-mentioned material conveying device 83 is filled with chip capacitors (hereinafter referred to as "full material box"), it is conveyed by the material conveying device 83 to its changing plate end.

[0050] (5) The full material box is moved from the tray changing end of the material conveying device 83 to the full material conveying device 84 using the material box moving device 87, and then conveyed by the full material conveying device 84 to the full material box storage rack 86 for storage; at the same time, the new empty material box is moved from the empty material box storage rack 85 to the tray changing end of the material conveying device 83 using the material box moving device 87 for the next round of unloading and receiving, and so on.

[0051] Furthermore, the unloading conveying device 81 also includes a limiting frame 813, which is installed in the middle of the unloading conveying frame 811, and the unloading notch 8111 is provided in the middle of the limiting frame 813.

[0052] The material conveying device 83 includes a material conveying frame 831, a material carrying platform 832, and a material box lifting seat 833. The material carrying platform 832 is horizontally movably installed on the top of the material conveying frame 831 and is used to hold the material box 95. The material box lifting seat 833 is vertically movably installed on the unloading end of the material conveying frame 831 and is located directly below the unloading notch 8111.

[0053] The material box lifting seat 833 is used to lift the material box 95 and make the material box 95 abut against the limiting frame 813.

[0054] In a preferred embodiment of this technical solution, the unloading conveying device 81 is further provided with a limiting frame 813, and the loading conveying device 83 is provided with a material box lifting seat 833 for realizing the vertical movement of the material box 95. Specifically, when the material box 95 is conveyed to the unloading end by the loading platform 832 of the loading conveying device 83 for unloading and receiving, the material box 95 can be lifted by the material box lifting seat 833 to abut against the bottom of the limiting frame 813, thereby effectively shortening the unloading drop distance of the chip capacitor and avoiding adverse effects on the sealing quality of the chip capacitor during the unloading process.

[0055] To further explain, the full material conveying device 84 includes a full material conveying frame 841 and a material unloading pusher 842;

[0056] The top two sides of the full material conveying frame 841 are provided with a plurality of rotating conveying wheels 8411, and the rotation axis of the conveying wheels 8411 is perpendicular to the conveying direction of the full material conveying device 84.

[0057] The material feeding pusher 842 is horizontally movable and installed on the top of the full material conveyor 841. The material feeding pusher 842 is located near the feeding end of the full material conveyor 841. The material feeding pusher 842 is used to push the full material box 95 to the full material box storage rack 86.

[0058] In another preferred embodiment of this technical solution, the full material conveying device 84 includes a full material conveying frame 841 and a discharge pusher 842, and multiple rotating conveying wheels 8411 are provided on both sides of the top of the full material conveying frame 841. When the full material box is moved from the tray-changing end of the material conveying device 83 to the full material conveying device 84 by the material box moving device 87, the full material box can be easily and simply moved to the full material box storage rack 86 by the cooperation of the discharge pusher 842 and the conveying wheels 8411. The structure is simple and the performance is reliable.

[0059] To further explain, the material box moving device 87 includes a moving crossbeam 871, an empty material box loading gripper 872, and a full material box unloading gripper 873;

[0060] The movable crossbeam 871 is installed above the material conveying device 83 and the full material conveying device 84, and the extending direction of the movable crossbeam 871 is perpendicular to the conveying direction of the material conveying device 83.

[0061] The empty material box loading claw 872 and the full material box unloading claw 873 can both be horizontally mounted on the moving crossbeam 871, and the empty material box loading claw 872 and the full material box unloading claw 873 can both move up and down relative to the moving crossbeam 871.

[0062] The empty material box loading gripper 872 is used to transfer the material box 95 located in the empty material box storage rack 85 to the changing plate end of the material conveying device 83, and the full material box unloading gripper 873 is used to transfer the material box 95 located in the changing plate end of the material conveying device 83 to the loading end of the full material conveying device 84.

[0063] Specifically, the material box moving device 87 used to realize the material box 95 in this solution includes an empty material box loading gripper 872 for moving empty material boxes and a full material box unloading gripper 873 for moving full material boxes. The setting of the two grippers can effectively improve the moving speed of the material box 95, thereby improving the replacement efficiency of the material box 95.

[0064] It should be noted that the empty material box loading gripper 872 and the full material box unloading gripper 873 in this solution are conventional clamps in the field. The above clamps can clamp and release the clamped object. The specific structure of the clamps will not be described in detail here.

[0065] To further explain, the empty material box loading claw 872 and the full material box unloading claw 873 move synchronously, and the empty material box storage rack 85 moves up and down relative to the moving crossbeam 871.

[0066] As a further improvement of the above embodiment, in order to further improve the replacement efficiency of the material box 95, this solution optimizes the structure of the material box moving device 87 and the empty material box storage rack 85. That is, the empty material box storage rack 85 moves up and down relative to the moving crossbeam 871, and through its up and down movement, the material picking surface of the empty material box storage rack 85 is aligned with the conveying surfaces of the material conveying device 83 and the full material conveying device 84, so that the empty material box and the full material box can move synchronously, which greatly improves the replacement speed of the material box 95.

[0067] To further explain, the interior of the full material box storage rack 86 is provided with multiple storage positions along the vertical direction, and the full material box storage rack 86 can move up and down relative to the full material conveying rack 841.

[0068] In a preferred embodiment of this technical solution, the interior of the full-box storage rack 86 is provided with multiple storage positions along the vertical direction, and it can move up and down relative to the full-box conveyor rack 841. This effectively reduces the space occupied by the full-box storage rack 86 while achieving large-capacity storage of surface-mount capacitors. Furthermore, the up-and-down movement of the full-box storage rack 86 ensures that the conveying surface of the full-box conveyor 84 is always flush with the top of the corresponding storage position, facilitating the horizontal conveying of full-boxes to the full-box storage rack 86 for storage.

[0069] To further explain, multiple full-load storage racks 86 are provided, and multiple full-load storage racks 86 are arranged side by side;

[0070] The full material box storage rack 86 can move horizontally relative to the full material conveying rack 841, and the direction of movement of the full material box storage rack 86 is perpendicular to the extension direction of the full material conveying rack 841.

[0071] As a further improvement of the above embodiment, the full-box storage rack 86 is provided in multiple ways and can move horizontally relative to the full-box conveyor rack 841, which further increases the full-box storage capacity of the unloading mechanism.

[0072] To further explain, the needle bed unloading device 82 includes a needle bed unloading seat 821 and an unloading plate 822. The unloading plate 822 is installed below the needle bed unloading seat 821 by means of a spring. Multiple pressure needles are protruding from the lower surface of the needle bed unloading seat 821. Multiple through holes are opened on the surface of the unloading plate 822, and one pressure needle corresponds to one through hole. The through holes are used for the pressure needles to pass through the unloading plate 822.

[0073] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0074] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0075] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0076] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0077] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0078] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0079] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without any inventive effort, and these embodiments will all fall within the scope of protection of this utility model.

Claims

1. A chip capacitor unloading mechanism based on a thick adhesive plate, characterized in that: It includes unloading conveyor, needle bed unloading device, loading conveyor, full material conveyor, empty material box storage rack, full material box storage rack and material box moving device; The unloading conveying device includes an unloading conveying frame and an unloading platform. The unloading platform is horizontally movably installed on the top of the unloading conveying frame and is used to hold the thick rubber sheet to be unloaded. The bottom of the unloading platform is provided with a discharge port, and the middle of the unloading conveying frame is provided with a discharge notch. The discharge port and the discharge notch are matched with each other. The needle bed unloading device is mounted above the unloading conveyor frame, and the material conveying device is located below the unloading conveyor frame. The needle bed unloading device, the material discharge notch, and the unloading end of the material conveying device are arranged sequentially from top to bottom. The needle bed unloading device moves up and down relative to the unloading conveyor frame and is used to press the patch capacitors away from the thick adhesive plate. The material conveying device and the full material conveying device are arranged side by side, and the empty material box storage rack, the tray changing end of the material conveying device and the loading end of the full material conveying device are sequentially arranged within the transfer range of the material box moving device. The unloading end of the full material conveying device is connected to the full material box storage rack. The empty material box storage rack is used to store multiple stacked material boxes. The material conveying device and the full material conveying device are both used to convey material boxes. The full material conveying device is also used to convey material boxes to the full material box storage rack. The material box moving device is used to transfer material boxes.

2. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 1, characterized in that: The unloading conveying device also includes a limiting frame, which is installed in the middle of the unloading conveying frame, and the unloading notch is provided in the middle of the limiting frame; The material conveying device includes a material conveying frame, a material carrying platform, and a material box lifting seat. The material carrying platform is horizontally movably installed on the top of the material conveying frame and is used to hold the material box. The material box lifting seat is vertically movably installed on the unloading end of the material conveying frame and is located directly below the unloading notch. The material box lifting seat is used to lift the material box and make the material box abut against the limiting frame.

3. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 1, characterized in that: The full material conveying device includes a full material conveying frame and a material unloading pusher; The top two sides of the full material conveying frame are provided with multiple rotating conveying wheels, and the rotation axis of the conveying wheels is perpendicular to the conveying direction of the full material conveying device. The material feeding pusher is horizontally movable and installed on the top of the full material conveyor frame, and the material feeding pusher is located near the feeding end of the full material conveyor frame. The material feeding pusher is used to push the full material box to the full material box storage rack.

4. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 1, characterized in that: The material box moving device includes a moving crossbeam, an empty material box loading gripper, and a full material box unloading gripper. The movable crossbeam is installed above the material conveying device and the full material conveying device, and the extension direction of the movable crossbeam is perpendicular to the conveying direction of the material conveying device. The empty material box loading claw and the full material box unloading claw can both be horizontally mounted on the moving crossbeam, and the empty material box loading claw and the full material box unloading claw can both move up and down relative to the moving crossbeam; The empty material box loading gripper is used to transfer the material box located in the empty material box storage rack to the changing plate end of the material conveying device, and the full material box unloading gripper is used to transfer the material box located in the changing plate end of the material conveying device to the loading end of the full material conveying device.

5. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 4, characterized in that: The empty material box loading claw and the full material box unloading claw move synchronously, and the empty material box storage rack 85 moves up and down relative to the moving crossbeam.

6. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 3, characterized in that: The interior of the full material box storage rack has multiple storage positions arranged vertically, and the full material box storage rack can move up and down relative to the full material conveyor rack.

7. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 3, characterized in that: Multiple full-fill box storage racks are provided, and the multiple full-fill box storage racks are arranged side by side; The full-material storage rack can move horizontally relative to the full-material conveyor rack, and the direction of movement of the full-material storage rack is perpendicular to the extension direction of the full-material conveyor rack.

8. The chip capacitor unloading mechanism based on a thick adhesive plate according to claim 1, characterized in that: The needle bed unloading device includes a needle bed unloading seat and an unloading plate. The unloading plate is installed below the needle bed unloading seat by means of a spring. Multiple pressure needles are protruding from the lower surface of the needle bed unloading seat. Multiple through holes are opened on the surface of the unloading plate, and one pressure needle corresponds to one through hole. The through holes are used for the pressure needles to pass through the unloading plate.